CN105689593A - One-time forming process of small minitype single-lug stepless hoop - Google Patents
One-time forming process of small minitype single-lug stepless hoop Download PDFInfo
- Publication number
- CN105689593A CN105689593A CN201510911974.XA CN201510911974A CN105689593A CN 105689593 A CN105689593 A CN 105689593A CN 201510911974 A CN201510911974 A CN 201510911974A CN 105689593 A CN105689593 A CN 105689593A
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- CN
- China
- Prior art keywords
- mould
- mold
- lug
- core
- stepless
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
- B21D35/002—Processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Clamps And Clips (AREA)
Abstract
The invention discloses a one-time forming process of a small minitype single-lug stepless hoop. The one-time forming process comprises the steps that after a forming material is fed to a fixed position of a forming device, the forming material is transferred to a movable mandrel mold after being formed through a lower left mold; then the forming material is transferred to the movable mandrel mold after being formed through a left mold and transferred to the movable mandrel mold after being formed through an upper left first mold; the left mold and the upper left first mold retreat at the same time, the movable mandrel mold retreats to a fixed plate, a shearing assembly is started to start shearing, a lower mold firstly ascends to a feeding opening, and an upper right mold drives the shearing assembly to complete shearing and then retreats; an upper mold starts to be pressed to the lower mold to complete forming of the U shape of the single-lug stepless hoop, a lower right mold ascends to complete forming of an arc on the upper portion of the edge of the single-lug stepless hoop, and the upper right mold descends to complete forming of an arc on the lower portion of the edge of the single-lug stepless hoop; after the lower right mold and the upper right mold retreat, the upper mold retreats; in sequence, the lower mold ascends to a fixed mandrel mold, the upper mold descends to the fixed mandrel mold, an upper left second mold descends to the fixed mandrel mold, and a material returning rod is ejected out to complete riveting; and all the molds retreat, and the material returning rod is ejected out to complete material returning.
Description
Technical field
The present invention relates to a kind of auto parts and prepare shaped device, be specifically related to the once through moulding technology of a kind of little miniature single-lug stepless clamp。
Background technology
Little miniature single-lug stepless clamp is a key components and parts of automobile, and its tongue designs in guide groove, it is possible to provide uniform pressure and the sealing within the scope of 360 °, has the advantages that volume is little, lightweight, clamping force is big, and automobile manufacturing field consumption is big。At present, existing little miniature single-lug stepless clamp on market, thumping majority is produced by traditional moulding process, punch press just can make finished product through eight procedures, there is the shortcoming that production efficiency is low, cost is high。
Summary of the invention
It is an object of the invention to provide the once through moulding technology of the little miniature single-lug stepless clamp that a kind of production efficiency is high, cost is low, this molding can be automatically performed the little miniature single-lug stepless clamp that the machining accuracy being not less than 60 is high for one minute。
For reaching above-mentioned purpose, the once through moulding technology of a kind of little miniature single-lug stepless clamp of the present invention, comprise the steps:
After the fixed position of shaped device delivered to by moulding material by A by charging aperture, after the mold forming of lower-left, go to movable core;
B will go to movable core by left mould molding after A one-step forming, then by through upper left the first mold forming to movable core;
Left mould after B one-step forming, upper left the first mould are retreated by C simultaneously, and activity core is return in fixing plate, enable shearing assembly and start to shear, and counterdie first rises to charging aperture, and dynamic the shearing after assembly completes shearing of upper right modular belt is return;Upper mould starts to press to counterdie and completes the U-shaped molding of little miniature single-lug stepless clamp, and molding rear right counterdie has risen top, the limit circular arc molding of little miniature single-lug stepless clamp, and upper right mould has declined bottom, the limit circular arc molding of little miniature single-lug stepless clamp;After bottom right mould, upper right mould are return, upper mould is return;Counterdie rises to fixing core successively, upper mould drops to fixing core, upper left the second mould drops to fixing core, and material returned masthead has gone out riveted joint;All moulds are all return, and material returned masthead has gone out the material returned。
The described shaped device in step A includes fixing plate and the fixing core being located on fixing plate, the side of fixing core is provided with movable core, that fixes core is respectively arranged with upper die and lower die up and down, the left side of fixing core is provided with left mould, the right of counterdie is provided with bottom right mould and upper right mould, and the left side of counterdie is disposed with lower-left mould, upper left the first mould, upper left the second mould;Described fixing core is additionally provided with material returned bar and shears assembly。
Described lower-left mould becomes 30 ° of angles with the axle vertical direction of fixing core。
Described bottom right mould becomes 30 ° of angles with the axle vertical direction of fixing core。
Described upper right mould becomes 30 ° of angles with the axle vertical direction of fixing core。
Described material returned bar is provided with two。
After adopting technique scheme, owing to each mould is all by gear synchronous transmission, respective stroke and time is controlled again by the cam each matched, form a non-interference synergic agent, one gas synthesis, completes the precise forming of little miniature single-lug stepless clamp, thus meeting the demand of high-volume professional production, it is greatly improved production efficiency, reduces production cost。
Accompanying drawing explanation
Fig. 1 is the shaped device structural representation in the once through moulding technology of a kind of little miniature single-lug stepless clamp of the present invention。
Detailed description of the invention
Below in conjunction with accompanying drawing, the once through moulding technology of a kind of little miniature single-lug stepless clamp of the present invention is described further;
The once through moulding technology concrete steps of a kind of little miniature single-lug stepless clamp of the present invention have: after moulding material is delivered to the fixed position of shaped device by charging aperture 13, go to movable core 3 after lower-left mould 9 molding;Movable core 3 is gone to by left mould 8 molding after molding, then by through upper left the first mould 10 molding to movable core 3;Left mould 8, upper left the first mould 10 after molding retreat simultaneously, and activity core 3 is return in fixing plate 1, enable shearing assembly 12 and start to shear, and counterdie 5 first rises to charging aperture 13, and upper right mould 7 drives to shear after assembly 12 completes shearing and returns;Upper mould 4 starts to press to counterdie 5 and completes the U-shaped molding of little miniature single-lug stepless clamp, and molding rear right counterdie 6 has risen top, the limit circular arc molding of little miniature single-lug stepless clamp, and upper right mould 7 has declined bottom, the limit circular arc molding of little miniature single-lug stepless clamp;After bottom right mould 6, upper right mould 7 are return, upper mould 4 is return;Counterdie 5 rises to fixing core 2 successively, upper mould 4 drops to fixing core 2, upper left the second mould 10 ' drops to fixing core 2, and material returned bar 11 has ejected riveted joint;All moulds are all return, and material returned bar 11 has ejected the material returned。
Referring to accompanying drawing 1, shaped device in the present invention, it includes fixing plate 1 and the fixing core 2 being located on fixing plate 1, the side of fixing core 2 is provided with movable core 3, that fixes core 2 is respectively arranged with mould 4 and counterdie 5 up and down, the left side of fixing core 2 is provided with left mould 8, and the right of counterdie 5 is provided with bottom right mould 6 and upper right mould 7, and the left side of counterdie 5 is disposed with lower-left mould 9, upper left the first mould 10, upper left the second mould 10 ';Described fixing core 2 is additionally provided with material returned bar 11 and shears assembly 12;Described lower-left mould 9 becomes 30 ° of angles with the axle vertical direction of fixing core 2;Described bottom right mould 6 becomes 30 ° of angles with the axle vertical direction of fixing core 2;Described upper right mould 7 becomes 30 ° of angles with the axle vertical direction of fixing core 2;Described material returned bar 11 is provided with two。
In the present embodiment, described each mould is all by gear synchronous transmission, respective stroke and time is controlled again by the cam each matched, form a non-interference synergic agent, rely on multi-functional automatic moulding press, a gas synthesis, it is automatically performed the precise forming of part, thus meeting the demand of single-lug stepless clamp high-volume professional production, being greatly improved production efficiency, reducing production cost。
Claims (6)
1. an once through moulding technology for little miniature single-lug stepless clamp, comprises the steps:
A goes to movable core (3) after moulding material is delivered to the fixed position of shaped device by charging aperture (13) after lower-left mould (9) molding;
B will go to movable core (3) by left mould (8) molding after A one-step forming, then by through upper left the first mould (10) molding to movable core (3);
Left mould (8) after B one-step forming, upper left the first mould (10) are retreated by C simultaneously, movable core (3) is return in fixing plate (1), enable shearing assembly (12) to start to shear, counterdie (5) first rises to charging aperture (13), and upper right mould (7) drives to shear after assembly (12) completes shearing and returns;Upper mould (4) starts to press to counterdie (5) and completes the U-shaped molding of little miniature single-lug stepless clamp, molding rear right counterdie (6) has risen top, the limit circular arc molding of little miniature single-lug stepless clamp, and upper right mould (7) has declined bottom, the limit circular arc molding of little miniature single-lug stepless clamp;After bottom right mould (6), upper right mould (7) are return, upper mould (4) is return;Counterdie (5) rises to fixing core (2) successively, upper mould (4) drops to fixing core (2), upper left the second mould (10 ') drops to fixing core (2), and material returned bar (11) has ejected riveted joint;All moulds are all return, and material returned bar (11) has ejected the material returned。
2. the once through moulding technology of a kind of little miniature single-lug stepless clamp according to claim 1, it is characterized in that: the described shaped device in step A includes fixing plate (1) and the fixing core (2) being located on fixing plate (1), the side of fixing core (2) is provided with movable core (3), that fixes core (2) is respectively arranged with mould (4) and counterdie (5) up and down, the left side of fixing core (2) is provided with left mould (8), the right of counterdie (5) is provided with bottom right mould (6) and upper right mould (7), the left side of counterdie (5) is disposed with lower-left mould (9), upper left the first mould (10), upper left the second mould (10 ');Described fixing core (2) is additionally provided with material returned bar (11) and shears assembly (12)。
3. the once through moulding technology of a kind of little miniature single-lug stepless clamp according to claim 2, it is characterised in that: described lower-left mould (9) becomes 30 ° of angles with the axle vertical direction of fixing core (2)。
4. the once through moulding technology of a kind of little miniature single-lug stepless clamp according to claim 2, it is characterised in that: described bottom right mould (6) becomes 30 ° of angles with the axle vertical direction of fixing core (2)。
5. the once through moulding technology of a kind of little miniature single-lug stepless clamp according to claim 2, it is characterised in that: described upper right mould (7) becomes 30 ° of angles with the axle vertical direction of fixing core (2)。
6. the once through moulding technology of a kind of little miniature single-lug stepless clamp according to claim 2, it is characterised in that: described material returned bar (11) is provided with two。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510911974.XA CN105689593A (en) | 2015-12-11 | 2015-12-11 | One-time forming process of small minitype single-lug stepless hoop |
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CN201510911974.XA CN105689593A (en) | 2015-12-11 | 2015-12-11 | One-time forming process of small minitype single-lug stepless hoop |
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CN105689593A true CN105689593A (en) | 2016-06-22 |
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CN201510911974.XA Pending CN105689593A (en) | 2015-12-11 | 2015-12-11 | One-time forming process of small minitype single-lug stepless hoop |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06304677A (en) * | 1993-04-22 | 1994-11-01 | Toyota Motor Corp | Recessed seat forming method |
CN202224512U (en) * | 2011-08-10 | 2012-05-23 | 安徽安簧机械股份有限公司 | Sleeve forming mold |
CN202290987U (en) * | 2011-09-19 | 2012-07-04 | 天津市凯诺实业有限公司 | Worm transmission type hose hoop shell processing device |
CN203370947U (en) * | 2013-07-18 | 2014-01-01 | 苏州旭创精密模具有限公司 | Vehicle exhaust system fixing clamping hoop die |
KR101507283B1 (en) * | 2014-10-01 | 2015-03-30 | 홍성표 | Connecting clamp manufacturing apparatus for plastic pipe and the manufacturing method |
-
2015
- 2015-12-11 CN CN201510911974.XA patent/CN105689593A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH06304677A (en) * | 1993-04-22 | 1994-11-01 | Toyota Motor Corp | Recessed seat forming method |
CN202224512U (en) * | 2011-08-10 | 2012-05-23 | 安徽安簧机械股份有限公司 | Sleeve forming mold |
CN202290987U (en) * | 2011-09-19 | 2012-07-04 | 天津市凯诺实业有限公司 | Worm transmission type hose hoop shell processing device |
CN203370947U (en) * | 2013-07-18 | 2014-01-01 | 苏州旭创精密模具有限公司 | Vehicle exhaust system fixing clamping hoop die |
KR101507283B1 (en) * | 2014-10-01 | 2015-03-30 | 홍성표 | Connecting clamp manufacturing apparatus for plastic pipe and the manufacturing method |
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Effective date of abandoning: 20180601 |
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