CN105689237A - Manufacturing method for super-hydrophobic metal surface - Google Patents
Manufacturing method for super-hydrophobic metal surface Download PDFInfo
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- CN105689237A CN105689237A CN201610217538.7A CN201610217538A CN105689237A CN 105689237 A CN105689237 A CN 105689237A CN 201610217538 A CN201610217538 A CN 201610217538A CN 105689237 A CN105689237 A CN 105689237A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
- B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0218—Pretreatment, e.g. heating the substrate
- B05D3/0236—Pretreatment, e.g. heating the substrate with ovens
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/12—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by mechanical means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a manufacturing method for a super-hydrophobic metal surface. A super-hydrophobic material is manufactured through grinding pretreatment, thermal treatment and low-surface-energy matter modification. A base body surface having roughness is obtained through grinding pretreatment; a metal oxide layer is generated through thermal treatment; and the super-hydrophobic surface is manufactured through low-surface-energy matter modification. The technological method is simple and controllable, and industrial production is easy to achieve.
Description
Technical field
The preparation method that the present invention relates to a kind of super-hydrophobic metal surface, particularly relates to a kind of employing and directly polishes, heat treatment, the method preparing super hydrophobic surface after low-surface energy substance surface treatment on metal。
Background technology
Along with the discovery of hydrophobic surface " lotus leaf effect ", super hydrophobic material be widely used in automatically cleaning, antifreeze antifog, anticorrosion resistance, micro-fluid chip, the aspect such as lossless liquid conveying, illustrate the wide utilization prospect of super hydrophobic material。
At present, the preparation of super hydrophobic surface adopts electrochemical erosion method or chemical corrosion method to build coarse structure needed for super hydrophobic surface mostly。Electrochemical erosion method, by the rough surface of anodic oxidation preparation rule, then uses low-surface energy substance to modifiy and prepares super hydrophobic surface。The material ranges that the method is suitable for is wide, and controllability is good, but condition is relatively harsh, and the electrolyte used is the mixed liquor of acid that corrosivity is stronger or alkali mostly, and the consumption of electrolyte is relatively big, and devil liquor recovery processes trouble, is unfavorable for industrialized production。Chemical corrosion method often first adopts nitric acid, hydrochloric acid, and Fluohydric acid. etc. forms surface roughness by chemical attack, and then reusable heat processes the nanostructured building surface, finally prepares super hydrophobic surface with low-surface energy substance is modified。Chemical corrosion method is simple, but the material being used as corrosive liquid all has strong corrosivity, and liquid waste processing trouble limits the development of chemical corrosion method。
Additionally, some new techniques have also been applied to the preparation field on super-hydrophobic surface, for instance laser ablation preparation has the silicon face of micro-nano structure, to obtain super hydrophobic surface;Numerator self-assembly technique is used for preparing super hydrophobic material, and as steam induces phase separation method, stencil methods, Electrospinning Method, sol-gel process, template-based extrusion method, plasma etching method, pulling method and additive method to be used for preparing super hydrophobic material。These technology are just current, because of its apparatus expensive complicated operation, predominantly stay in laboratory stage, it is difficult to realize industrialization, sizable application difficulty。
Summary of the invention
In order to overcome the deficiencies in the prior art, the preparation method that the invention provides a kind of super-hydrophobic metal surface。Utilize directly polishing pretreatment and heat treatment to obtain the textured metal oxide skin(coating) with nano-scale structures in metal surface, obtain super hydrophobic surface by low-surface energy substance is modified。The present invention is simple, and the chemical reagent of use is few, and does not use the reagent of any tool highly acid, strong basicity or severe corrosive, it is easy to accomplish industrial-scale production, economic and environment-friendly。
The present invention it is critical only that the surface preparation utilizing simple polishing and heat-treating methods are combined in metal surface and build coarse structure, modifiies again through low-surface energy substance and obtains superhydrophobic characteristic in metal surface。
The technical solution adopted in the present invention is:
1) at the metal base surface of ferrum or aluminum or copper or titanium or nickel or its alloy, being polished to the surface with coarse structure by sand paper or emery wheel or sandblasting, after polishing, metal surface should maintain scratches visible;
2) surface after polishing is by after adopting the cleaning-drying such as acetone, dehydrated alcohol, it is placed in heater, at being heated to 200-1000 DEG C with the heating rate of 1-20 DEG C/min, heat treatment 0.1-24 hour, then natural cooling, generates metal oxide layer at rough surface by heat treatment;
3) will enter in silane or siloxanes or silicon fluoride or fluoroolefins or mercaptan or polyolefin or fatty acid or oil or the mixture pure material of wax or above-mentioned substance or its ethanol or methanol or propanol or ethylene glycol solution through polishing and heat treated immersion metal, low whipping speed soaks 5 seconds-24 hours under being 0-2000 rev/min, natural cooling after solidifying 5 seconds-24 hours under-200 ° of C of room temperature;Or the mixture pure material of silane or siloxanes or silicon fluoride or fluoroolefins or mercaptan or polyolefin or fatty acid or oil or wax or above-mentioned substance heat volatilization under temperature 30-300 ° of C, by through polishing and heat treated metal is placed in above the above-mentioned substance of volatilization natural cooling after 5 seconds-24 hours;By said method, namely obtain the metal with super hydrophobic surface。
The present invention has a major advantage in that:
1. this method is compared to common method for preparing super-hydrophobic surface etch, and used chemical reagent is mainly a small amount of low-surface-energy modifying agent, and process is substantially pollution-free, and environment friendly is high, safe operation process。
2. this method is simple, only need to polish and heat treatment just can realize micron and the nanostructured on surface, not need expensive equipment, and preparation flow is simple, it is easy to accomplish industrialization large-scale production。
3. this method can at conventional engineering metal such as ferrum, copper, aluminum, titanium, nickel and on alloy scale prepare super hydrophobic surface, with low cost, have a extensive future。
Accompanying drawing explanation
Fig. 1 is polishing mode schematic diagram in specific embodiments one。
Fig. 2 is super-hydrophobic iron plate surface topography and hydrophobicity profile in specific embodiments one。
Fig. 3 is the static contact angle figure of super hydrophobic surface in specific embodiments two。
Fig. 4 is the static contact angle figure of super hydrophobic surface in specific embodiments three。
Fig. 5 is stifling schematic diagram in specific embodiments four。
Fig. 6 is the static contact angle figure of super hydrophobic surface in specific embodiments four。
Detailed description of the invention
Below in conjunction with embodiment, the preparation method that the present invention relates to a kind of super-hydrophobic metal surface is further described, but the present invention is not limited only to following example。
Embodiment 1: the preparation of super-hydrophobic iron plate
1. the iron plate that thickness is 0.3mm being cut into 40mm × 80mm, with 400 order sand paperings, polishing mode is as it is shown in figure 1, iron plate then successively in acetone, dehydrated alcohol ultrasonic 10 minutes after polishing。
2. by the iron plate that pretreatment is good, with the heating rate of 10 DEG C/min to 500 DEG C in Muffle furnace, constant temperature 4 hours, then natural cooling。
3. being put into by the iron plate that heat treatment is good in the 1wt.% silicon fluoride alcoholic solution prepared in advance and modifiy 12 hours, stir speed (S.S.) is 160 revs/min, then takes out, then absolute ethanol washing, solidifies the iron plate that can obtain for 2 hours having super hydrophobic surface at 100 DEG C。Products obtained therefrom ultra-hydrophobicity is as shown in Figure 2。
Embodiment 2: the preparation of super-hydrophobic aluminium flake
1. the aluminium flake that thickness is 0.1mm is cut into 100mm × 100mm, with 80# emery wheel uniform grinding aluminum flake surface, aluminium flake in acetone, dehydrated alcohol ultrasonic 15 minutes successively after polishing。
2. by the aluminium flake that pretreatment is good, with 15 DEG C/min of heating rate to 160 DEG C in baking oven, constant temperature 2 hours, then natural cooling。
3. being put into by the aluminium flake that heat treatment is good in the 50wt% oleic acid ethanol solution prepared in advance and modifiy 6 hours, stir speed (S.S.) is 180 revs/min, then takes out, and solidifies the aluminium flake that can obtain for 2 hours having super hydrophobic surface at 80 DEG C。Products obtained therefrom ultra-hydrophobicity is as shown in Figure 3。
Embodiment 3: the preparation of super-hydrophobic copper sheet
1. the copper sheet that thickness is 0.15mm is cut into 40mm × 60mm, with 240 order sand paperings, then successively in acetone, dehydrated alcohol ultrasonic 10 minutes。
2. by the copper sheet that pretreatment is good, with the heating rate of 3 DEG C/min to 300 DEG C, constant temperature 4 hours, then natural cooling。
3. the copper sheet that heat treatment is good is put into the 0.05mol/L prepared in advance n-dodecyl mercaptan alcoholic solution in modified 80 minutes, stir speed (S.S.) is 180 revs/min, then take out, solidify 50 minutes at 60 DEG C, the copper sheet with super hydrophobic surface can be obtained。Products obtained therefrom ultra-hydrophobicity is as shown in Figure 4。
Embodiment 4: the preparation of super-hydrophobic iron plate
1. the iron plate that thickness is 0.3mm is cut into 40mm × 80mm, with 120 order sand paperings, then successively in acetone, dehydrated alcohol ultrasonic 10 minutes。
2. by the iron plate that pretreatment is good, with the heating rate of 8 DEG C/min to 500 DEG C, constant temperature 4h, then natural cooling。
3. the iron plate with super hydrophobic surface the iron plate that heat treatment is good is put on melted hard paraffin steam stifling 5 minutes, as it is shown in figure 5, can be obtained。Products obtained therefrom ultra-hydrophobicity is as shown in Figure 6。
Claims (7)
1. a preparation method for super-hydrophobic metal surface, its feature includes:
With metal for substrate, by the surface obtaining there is different roughness of polishing;Surface clean after polishing is dried, at being heated to 200-1000 DEG C with the heating rate of 1-20 DEG C/min, and heat treatment 0.1-24 hour, generate metal oxide layer at rough surface;Form hydrophobic layer by surface modification or stifling method in metal surface with low-surface energy substance, obtain the metal with super hydrophobic surface。
2. preparation method according to claim 1, it is characterised in that: described metal is ferrum or aluminum or copper or titanium or nickel or above-mentioned metal alloy。
3. preparation method according to claim 1, it is characterised in that: described polishing is for adopting sand paper or emery wheel or sandblasting polishing, and after polishing, there is vestige of polishing as seen metal surface。
4. the preparation method according to claims 1, it is characterised in that: described heat treatment is carry out under the atmospheric condition of air or oxygen or oxygen-enriched air。
5. preparation method according to claim 1, described low-surface energy substance is: the mixture of silane or siloxanes or silicon fluoride or fluoroolefins or mercaptan or polyolefin or fatty acid or oil or wax or above-mentioned substance。
6. preparation method according to claim 1, described surface modification is: will enter low-surface energy substance pure material or its ethanol or methanol or propanol or ethylene glycol solution through polishing and heat treated immersion metal, low whipping speed soaks 5 seconds-24 hours under being 0-2000 rev/min, solidifies 5 seconds-24 hours under-200 ° of C of room temperature。
7. preparation method according to claim 1, described fumigates as low-surface energy substance heats volatilization under temperature 30-300 ° of C, will be placed in above the low-surface energy substance of volatilization 5 seconds-24 hours through polishing and heat treated metal。
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106377948A (en) * | 2016-08-30 | 2017-02-08 | 康俊平 | Nano fiber coating layer super-hydrophobic self-cleaning air filter core and manufacturing method thereof |
CN108299586A (en) * | 2018-02-07 | 2018-07-20 | 宝鸡文理学院 | A kind of fluorinated modified super-hydrophobic coat of high stability and its preparation method and application |
CN108314949A (en) * | 2018-02-09 | 2018-07-24 | 宝鸡文理学院 | A kind of ultra-hydrophobic surface coating material and preparation method thereof containing nano-titanium dioxide |
TWI665330B (en) * | 2018-06-21 | 2019-07-11 | Feng Chia University | Method for forming a scratch resistance and hydrophobic layer on a metal surface |
CN110066977A (en) * | 2019-05-23 | 2019-07-30 | 天津大学 | A kind of preparation method of super-hydrophobic metal surface |
CN111229468A (en) * | 2020-03-10 | 2020-06-05 | 太原理工大学 | Method for improving hydrophobicity and floatability of low-order coal slime through surface modification |
CN113083638A (en) * | 2021-03-16 | 2021-07-09 | 西安交通大学 | Method for regulating and controlling hydrophobicity of shape memory alloy based on pre-deformation treatment |
CN114290000A (en) * | 2021-12-30 | 2022-04-08 | 南通大学 | Preparation method of self-cleaning super-hydrophobic micro-nano double microstructure on metal surface |
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CN101698939A (en) * | 2009-11-09 | 2010-04-28 | 东南大学 | Method for preparing icing-resistant copper surface with super hydrophobicity and low adhesiveness |
CN103212528A (en) * | 2013-04-22 | 2013-07-24 | 华南理工大学 | Preparation method for metallic titanium surface super-hydrophobic thin film |
CN103981547A (en) * | 2014-05-05 | 2014-08-13 | 深圳清华大学研究院 | Preparation method for super-hydrophobic metal surface |
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2016
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Patent Citations (3)
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CN101698939A (en) * | 2009-11-09 | 2010-04-28 | 东南大学 | Method for preparing icing-resistant copper surface with super hydrophobicity and low adhesiveness |
CN103212528A (en) * | 2013-04-22 | 2013-07-24 | 华南理工大学 | Preparation method for metallic titanium surface super-hydrophobic thin film |
CN103981547A (en) * | 2014-05-05 | 2014-08-13 | 深圳清华大学研究院 | Preparation method for super-hydrophobic metal surface |
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106377948A (en) * | 2016-08-30 | 2017-02-08 | 康俊平 | Nano fiber coating layer super-hydrophobic self-cleaning air filter core and manufacturing method thereof |
CN108299586A (en) * | 2018-02-07 | 2018-07-20 | 宝鸡文理学院 | A kind of fluorinated modified super-hydrophobic coat of high stability and its preparation method and application |
CN108314949A (en) * | 2018-02-09 | 2018-07-24 | 宝鸡文理学院 | A kind of ultra-hydrophobic surface coating material and preparation method thereof containing nano-titanium dioxide |
CN108314949B (en) * | 2018-02-09 | 2020-11-06 | 宝鸡文理学院 | Nano-titanium dioxide-containing super-hydrophobic surface coating material and preparation method thereof |
TWI665330B (en) * | 2018-06-21 | 2019-07-11 | Feng Chia University | Method for forming a scratch resistance and hydrophobic layer on a metal surface |
CN110066977A (en) * | 2019-05-23 | 2019-07-30 | 天津大学 | A kind of preparation method of super-hydrophobic metal surface |
CN111229468A (en) * | 2020-03-10 | 2020-06-05 | 太原理工大学 | Method for improving hydrophobicity and floatability of low-order coal slime through surface modification |
CN113083638A (en) * | 2021-03-16 | 2021-07-09 | 西安交通大学 | Method for regulating and controlling hydrophobicity of shape memory alloy based on pre-deformation treatment |
CN114290000A (en) * | 2021-12-30 | 2022-04-08 | 南通大学 | Preparation method of self-cleaning super-hydrophobic micro-nano double microstructure on metal surface |
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Application publication date: 20160622 |