CN105689192B - Foam coating system and its method - Google Patents
Foam coating system and its method Download PDFInfo
- Publication number
- CN105689192B CN105689192B CN201610244918.XA CN201610244918A CN105689192B CN 105689192 B CN105689192 B CN 105689192B CN 201610244918 A CN201610244918 A CN 201610244918A CN 105689192 B CN105689192 B CN 105689192B
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- Prior art keywords
- roller
- release paper
- glue
- foam
- raw material
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/12—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being fed round the roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Abstract
The present invention relates to die cutting product production fields, it is related to foam coating system and its method, glue bucket including including UV type glue, glue pumps, closed type glue case, anilox roll, transferring roller, deposit rubber roller, smoothing roller, UV radiation sources, release paper feeding roller and release paper, one end of glue pump is connected to glue bucket, the other end is connected to closed type glue case, closed type glue case is anilox roll for glue, anilox roll links with transferring roller, transferring roller, it deposits rubber roller and smoothing roller links successively, smoothing roller is also slidably matched with foam raw material, prolong and further respectively has UV radiation sources and release paper feeding roller in foam raw material direction of advance, release paper is located on release paper feeding roller and is bonded with foam raw material;The design makes the place of generation viscous force be foam raw material surface, release paper will not generate drag force to foam raw material, release paper can be uniformly in foam stock chart EDS maps, do not generate serpentine configuration, ensure that foam raw material can be uniformly bonded with release paper, without cutting, further improves production capacity, reduces energy consumption.
Description
Technical field
The present invention relates to die cutting product production fields, and in particular to a kind of foam coating system and its method.
Background technology
Currently, die cutting product is widely used in automobile making, electronics industry, especially plane display industry, even more nowhere
Stratiform thin material is not used.Insulating materials, packing, heat-resisting heat-barrier material, sticker product, dust-proof material, shielding material
Etc. be both needed to using die cutting technique fabricate.
All gluing can be carried out to foam surface and overlay film operates in the die cutting product of currently available technology during producing,
The gluing and overlay film operation are as shown in Fig. 1, including foam raw material layer 1a, rubber rollers 2a, foil layer 3a, viscose glue nozzle
4a, the foam raw material layer 1a pass through rubber rollers 2a feedings, and the foil layer 3a first passes through viscose glue nozzle 4a and carries out glue spraying operation
It is bonded later also by rubber rollers 2a feedings and by foil layer 3a and foam raw material layer 1a.
Such foam gluing overlay film operation will produce problem, and the problem is as follows:Since foil layer 3a is via viscose glue nozzle
Through carrying out feeding by rubber rollers 2a after 4a glue sprayings, continue to be carried out by rubber rollers 2a after foil layer 3a and foam raw material layer 1a is bonded
Feeding, but since the viscous force of foil layer 3a is not substantially uniformity after foil layer 3a and foam raw material layer 1a are bonded, so right
The foil layer 3a with foam raw material layer 1a bonding does not receive non-uniform pulling force, and this pulling force can not be offset by rubber rollers 2a or
Control, so the foil layer 3a also not with the 1a bondings of foam raw material layer on rubber rollers 2a will bonded with foam raw material layer 1a
Shi Buhui is bonded according to the flatness of standard with foam raw material layer 1a completely, the result is that foil layer 3a can be caused by this phenomenon
Foam raw material layer 1a forms snakelike fitting form, and the solution for this snakelike fitting form is to foam raw material layer
After 1a carries out the fitting of foil layer 3a, the edge of foam raw material layer 1a is cut with guillotine, pad pasting will be solved after cutting
Snakelike the case where being bonded of layer 3a and foam raw material layer 1a, but such design must cut work to being added after the technique of pad pasting
Skill, so that production capacity declines, energy consumption increases.
Invention content
For the problems of the prior art, the present invention provides one kind and can be formed to avoid between foil layer and foam raw material layer
Snakelike distribution is without being cut, the foam coating system and its method that further improve production capacity, reduce energy consumption.
To realize the above technical purpose, the technical scheme is that:A kind of foam coating system, including include UV type glue
The glue bucket of water, closed type glue case, anilox roll, transferring roller, deposits rubber roller, smoothing roller, UV radiation sources, release paper feeding roller at glue pump
And release paper, one end of the glue pump are connected to glue bucket, the other end is connected to closed type glue case, and the closed type glue case is reticulate pattern
Roller links for glue, the anilox roll with transferring roller,
Described to deposit rubber roller and the smoothing roller has multiple respectively, the diameter for depositing rubber roller is more than the straight of the smoothing roller
Diameter, it is described to deposit the setting of rubber roller interval, it is described to deposit between rubber roller and the rubber roller of depositing is arranged with the smoothing roller,
The transferring roller deposits rubber roller and smoothing roller links successively, and the smoothing roller is also slidably matched with foam raw material, along bubble
UV radiation sources and release paper feeding roller are further respectively had in cotton raw material direction of advance, the release paper is located at release paper feeding roller
Above and with foam raw material bond.
Preferably, further including infrared oven and filter device, the infrared oven is also provided in above foam raw material and position
Between UV radiation sources and release paper feeding roller, the filter device is connected to the air outlet of infrared oven.
Preferably, further including scraper, the scraper is bonded with anilox roll.
Preferably, the scraper includes support portion and cutter head, the cutter head is made of elastic rubber.
Preferably, the cutter head is 30 to 50 degree with horizontal angle.
Preferably, further include seal casing, the seal casing by transferring roller, deposit rubber roller and smoothing roller encapsulation wherein
To realize the above technical purpose, the technical scheme is that:Step 1:To filling UV type glue in glue bucket, and it is right
Anilox roll, transferring roller deposit rubber roller and spin coating roller surface progress clean operation;
Step 2:Be followed successively by glue pump, closed type glue case, anilox roll, transferring roller, deposit rubber roller, smoothing roller, UV radiation sources and
Release paper feeding roller is powered;
Step 3:Release paper on release paper feeding roller starts feeding and carries out being bonded operation with foam raw material;
Step 4:The cutter head of scraper and horizontal angle are adjusted according to fitting effect;
Step 5:It powers for infrared oven and filter device, to further increase being bonded for release paper and foam raw material
Effect.
From the above, it can be seen that the present invention has following advantages:First pass through glue bucket to anilox roll, transferring roller, deposit glue
For UV types glue so that UV type glue is evenly distributed on smoothing roller, final smoothing roller can be foam stock chart for roller and smoothing roller
Face uniformly coats UV type glue, and UV type glue at this time does not generate viscosity also, is irradiated by UV radiation sources on foam raw material surface, from
And so that foam raw material surface generates viscosity, then by release paper feeding roller by release paper and foam raw material surface bonding, simultaneously
The design of infrared oven further improves the drying of UV type glue, further improves the viscous force of UV type glue.
Such design is so that the place for generating viscous force is foam raw material surface, so release paper will not steep foam raw material
Cotton generates the power pulled, and such design allows release paper in foam stock chart EDS maps, not will produce snakelike uniformly
Structure, to ensure that foam raw material can be uniformly bonded with release paper, without being cut, further improve production capacity,
Reduce energy consumption.
Description of the drawings
Fig. 1 is the gluing and overlay film operating system configuration schematic diagram of the prior art.
Fig. 2 is the gluing and overlay film operating system configuration schematic diagram of the present invention.
Description of the drawings:The prior art:1a, foam raw material layer, 2a, rubber rollers, 3a, foil layer, 4a, viscose glue nozzle.
The present invention:1, glue bucket, 2, glue pump, 3, closed type glue case, 4, anilox roll, 5, transferring roller, 6, deposit rubber roller, 7, spin coating
Roller, 8, UV radiation sources, 9, release paper feeding roller, 10, release paper, 11, infrared oven, 12, filter device, 13, scraper,
13.1, support portion, 13.2, cutter head, 14, seal casing.
Specific implementation mode
As shown in Fig. 2, a kind of foam coating system, including include the glue bucket 1 of UV type glue, glue pump 2, closed type glue case 3,
Anilox roll 4, transferring roller 5 deposit rubber roller 6, smoothing roller 7, UV radiation sources 8, release paper feeding roller 9 and release paper 10, and glue pumps the one of 2
End is connected to glue bucket 1, and the other end is connected to closed type glue case 3, and closed type glue case 3 is anilox roll 4 for glue, anilox roll 4 and transfer
Roller 5 links.To deposit rubber roller and smoothing roller respectively and have multiple, the diameter for depositing rubber roller is more than the diameter of smoothing roller, deposits the setting of rubber roller interval,
It deposits between rubber roller and deposits rubber roller and be arranged with smoothing roller.Transferring roller 5 deposits rubber roller 6 and smoothing roller 7 links successively, smoothing roller 7 also with
Foam raw material is slidably matched, and UV radiation sources 8 and release paper feeding roller 9 are further respectively had in foam raw material direction of advance, from
Type paper 10 is located on release paper feeding roller 9 and is bonded with foam raw material;Further include infrared oven 11 and filter device 12, infrared baking
Case 11 is also provided in above foam raw material and between UV radiation sources 8 and release paper feeding roller 9, filter device 12 and infrared baking
The air outlet of case 11 is connected to;Further include scraper 13, the scraper 13 that is bonded with anilox roll 4 of scraper 13 include support portion 13.1 and knife
First 13.2, cutter head 13.2 is made of elastic rubber;Cutter head 13.2 is 30 to 50 degree with horizontal angle;It further include seal casing
14, seal casing 14 by transferring roller 5, deposit rubber roller 6 and smoothing roller 7 encapsulation wherein.
A kind of foam glue spreading method, for the foam coating system described in any embodiment as above, foam glue spreading method
Including
Step 1:To filling UV type glue in glue bucket 1, and to anilox roll 4, transferring roller 5, deposit rubber roller 6 and 7 surface of smoothing roller into
Row clean operation;
Step 2:It is followed successively by glue pump 2, closed type glue case 3, anilox roll 4, transferring roller 5, deposits rubber roller 6, smoothing roller 7, UV irradiations
Light source 8 and release paper feeding roller 9 are powered;
Step 3:Release paper 10 on release paper feeding roller 9 starts feeding and carries out being bonded operation with foam raw material;
Step 4:According to fitting effect adjustment scraper 13 and horizontal angle;
Step 5:It powers for infrared oven 11 and filter device 12, to further increase release paper 10 and foam raw material
Fitting effect.
First pass through glue bucket to anilox roll, transferring roller, deposit rubber roller and smoothing roller for UV types glue so that UV types glue uniformly divides
Cloth is on smoothing roller, and final smoothing roller can be that foam raw material surface uniformly coats UV type glue, and UV types glue at this time does not generate also
Viscosity is irradiated on foam raw material surface by UV radiation sources, so that foam raw material surface generates viscosity, then by release
Paper feeding roller is by release paper and foam raw material surface bonding, while the design of infrared oven further improves the dry of UV type glue
It is dry, further improve the viscous force of UV type glue.
The present invention and its embodiments have been described above, description is not limiting, shown in attached drawing also only
It is one of embodiments of the present invention, actual structure is not limited to this.All in all if the ordinary skill people of this field
Member is enlightened by it, without departing from the spirit of the invention, is not inventively designed similar to the technical solution
Frame mode and embodiment, be within the scope of protection of the invention.
Claims (7)
1. a kind of foam coating system, including include the glue bucket (1) of UV type glue, glue pump (2), closed type glue case (3), anilox roll
(4), transferring roller (5), deposit rubber roller (6), smoothing roller (7), UV radiation sources (8), release paper feeding roller (9) and release paper (10),
One end of the glue pump (2) is connected to glue bucket (1), and the other end is connected to closed type glue case (3), and the closed type glue case (3) is
Anilox roll (4) links for glue, the anilox roll (4) with transferring roller (5),
Described to deposit rubber roller and the smoothing roller has multiple respectively, the diameter for depositing rubber roller is more than the diameter of the smoothing roller, institute
It states and deposits the setting of rubber roller interval, it is described to deposit between rubber roller and the rubber roller of depositing is arranged with the smoothing roller,
The transferring roller (5) deposits rubber roller (6) and smoothing roller (7) links successively, and the smoothing roller (7) is also slided with foam raw material
Cooperation, further respectively has UV radiation sources (8) and release paper feeding roller (9), the release paper in foam raw material direction of advance
(10) it is located on release paper feeding roller (9) and is bonded with foam raw material.
2. foam coating system according to claim 1, it is characterised in that:Further include infrared oven (11) and filter device
(12), the infrared oven (11) be also provided in above foam raw material and positioned at UV radiation sources (8) and release paper feeding roller (9) it
Between, the filter device (12) is connected to the air outlet of infrared oven (11).
3. foam coating system according to claim 1, it is characterised in that:Further include scraper (13), the scraper
(13) it is bonded with anilox roll (4).
4. foam coating system according to claim 3, it is characterised in that:The scraper (13) includes support portion
(13.1) it is made of elastic rubber with cutter head (13.2), the cutter head (13.2).
5. foam coating system according to claim 4, it is characterised in that:The cutter head (13.2) and the angle of level are
30 to 50 degree.
6. foam coating system according to claim 1, it is characterised in that:Further include seal casing (14), the sealing
Case (14) by transferring roller (5), deposit rubber roller (6) and smoothing roller (7) encapsulation wherein.
7. a kind of foam glue spreading method is used for foam coating system as claimed in any one of claims 1 to 6, the foam gluing
Method includes
Step 1:To filling UV type glue in glue bucket (1), and to anilox roll (4), transferring roller (5), deposit rubber roller (6) and smoothing roller (7)
Surface carries out clean operation;
Step 2:It is followed successively by glue pump (2), closed type glue case (3), anilox roll (4), transferring roller (5), deposits rubber roller (6), smoothing roller
(7), UV radiation sources (8) and release paper feeding roller (9) power supply;
Step 3:Release paper (10) on release paper feeding roller (9) starts feeding and carries out being bonded operation with foam raw material;
Step 4:According to fitting effect adjustment scraper (13) and horizontal angle;
Step 5:It powers for infrared oven (11) and filter device (12), it is former with foam to further increase release paper (10)
The fitting effect of material.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610244918.XA CN105689192B (en) | 2016-04-19 | 2016-04-19 | Foam coating system and its method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201610244918.XA CN105689192B (en) | 2016-04-19 | 2016-04-19 | Foam coating system and its method |
Publications (2)
Publication Number | Publication Date |
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CN105689192A CN105689192A (en) | 2016-06-22 |
CN105689192B true CN105689192B (en) | 2018-07-20 |
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Application Number | Title | Priority Date | Filing Date |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2174264Y (en) * | 1993-08-10 | 1994-08-17 | 俞以纯 | Double-side hot melt pressure-sensitive rubber coating device |
US5932050A (en) * | 1994-07-29 | 1999-08-03 | Tonen Corporation | Method of producing a reinforcing fiber sheet |
CN103316809A (en) * | 2013-06-17 | 2013-09-25 | 昆山韩保胶带科技有限公司 | Coating device of grid rubber belt |
CN203610276U (en) * | 2013-11-25 | 2014-05-28 | 佛山欣涛新材料科技有限公司 | Hot melt adhesive coating device used in small-sized laboratory |
CN205518416U (en) * | 2016-04-19 | 2016-08-31 | 无锡乾朗科技有限公司 | Steep cotton rubber coating system |
-
2016
- 2016-04-19 CN CN201610244918.XA patent/CN105689192B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2174264Y (en) * | 1993-08-10 | 1994-08-17 | 俞以纯 | Double-side hot melt pressure-sensitive rubber coating device |
US5932050A (en) * | 1994-07-29 | 1999-08-03 | Tonen Corporation | Method of producing a reinforcing fiber sheet |
CN103316809A (en) * | 2013-06-17 | 2013-09-25 | 昆山韩保胶带科技有限公司 | Coating device of grid rubber belt |
CN203610276U (en) * | 2013-11-25 | 2014-05-28 | 佛山欣涛新材料科技有限公司 | Hot melt adhesive coating device used in small-sized laboratory |
CN205518416U (en) * | 2016-04-19 | 2016-08-31 | 无锡乾朗科技有限公司 | Steep cotton rubber coating system |
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Publication number | Publication date |
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CN105689192A (en) | 2016-06-22 |
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