CN105675233B - A kind of automatic-sealed performance test apparatus of welding three-way connection - Google Patents

A kind of automatic-sealed performance test apparatus of welding three-way connection Download PDF

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Publication number
CN105675233B
CN105675233B CN201610191081.7A CN201610191081A CN105675233B CN 105675233 B CN105675233 B CN 105675233B CN 201610191081 A CN201610191081 A CN 201610191081A CN 105675233 B CN105675233 B CN 105675233B
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China
Prior art keywords
cylinder
end cap
way connection
end cover
supervisor
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Expired - Fee Related
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CN201610191081.7A
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Chinese (zh)
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CN105675233A (en
Inventor
王国良
王楠
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Jingjiang Nanzheng Machinery Technology Co Ltd
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Individual
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Priority to CN201610191081.7A priority Critical patent/CN105675233B/en
Publication of CN105675233A publication Critical patent/CN105675233A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M3/00Investigating fluid-tightness of structures
    • G01M3/02Investigating fluid-tightness of structures by using fluid or vacuum
    • G01M3/26Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors
    • G01M3/28Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds
    • G01M3/2853Investigating fluid-tightness of structures by using fluid or vacuum by measuring rate of loss or gain of fluid, e.g. by pressure-responsive devices, by flow detectors for pipes, cables or tubes; for pipe joints or seals; for valves ; for welds for pipe joints or seals

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
  • Examining Or Testing Airtightness (AREA)

Abstract

The invention discloses a kind of automatic-sealed performance test apparatus of welding three-way connection, it is related to sealing performance testing machine field, including a base, the delivery device of detent mechanism of the described base provided with a three-way connection, a sealing performance testing machine structure and sealing performance testing machine structure.The present invention is blocked to solve big model three-way connection using exit, internal cavities are larger, the problem of baroceptor is not easy to judge micro- leakage, propose a kind of sealing property test equipment stretch into inside three-way connection, reduce test cavity, improving baroceptor sensitivity.

Description

A kind of automatic-sealed performance test apparatus of welding three-way connection
Technical field
The present invention relates to the automatic-sealed performance in sealing performance testing machine field, more particularly to a kind of welding three-way connection to survey Try equipment.
Background technology
Three-way connection is commonly used in main pipeline and wanted at branched pipe, for medium shunt as pipe fitting, conduit coupling.Work Industry is formed with the branch mouth pipe of PE (polyethylene) three-way connection typically by pipe fitting welding, and weld may be because of welding temperature The reasons such as degree, docking out-of-flatness, there is leakage situation, and three-way connection leakage is concentrated in weld.And it is as combustion gas The important conduit coupling of pipe network, appearance leakage have larger potential safety hazard, therefore are required before using using compressed gas as Jie Matter carries out experiments of sealing performance.
At present, three-way connection carries out experiments of sealing performance generally use bubble method and baroceptor monitoring method, using gas Pressure sensor monitors method, often three outlets of three-way connection is blocked, internal cavities are pressurized to pressurize after preset value, pass through Baroceptor monitoring air pressure inside change, judges whether air pressure reduces in cavity, and whether threeway leaks.But some three are connected Head volume is larger, if only blocked in three exits of three-way connection, internal cavities can be larger, and minute leakage is to internal gas The influence of pressure is smaller, and baroceptor is easily judged by accident.
The content of the invention
The present invention is blocked to solve big model three-way connection using exit, and internal cavities are larger, and baroceptor is not The problem of easily judging micro- leakage, propose that one kind stretches into inside three-way connection, reduces test cavity, improves baroceptor sensitivity Sealing property test equipment.
To achieve these goals, the present invention uses following technical scheme:A kind of automatic-sealed of welding three-way connection Energy test equipment, including a base, described base are provided with the detent mechanism of a three-way connection, a sealing property test The delivery device of mechanism and sealing performance testing machine structure;
Described detent mechanism is a laterally disposed cylinder, the internal diameter of cylinder and supervisor's external diameter of three-way connection Match somebody with somebody, offer the branch mouth pipe locating slot of a three-way connection on cylinder side wall along cylindrical direction, described branch mouth pipe locating slot is past End face of cylinder is extended to away from delivery device one end;
Described delivery device includes limiting plate, supporting plate, sliding track mechanism and supporting plate drive mechanism, described slide rail machine Structure is set along cylindrical direction, and described limiting plate both sides are positioned on the sliding block of sliding track mechanism, are vertically arranged with cylinder, limiting plate Supporting plate is fixed with towards cylinder side, opposite side is connected with supporting plate drive mechanism, and supporting plate is pushed away by supporting plate drive mechanism Cylinder interior can be extended by sending, and described supporting plate is provided with sealing performance testing machine structure;
Described sealing performance testing machine structure comprises at least upper end cap assemblies, lower end cap assemblies, pressure ring assembly and end cap and driven Motivation structure;Described upper end cap assemblies are divided into upper end cover and connecting shaft, and described upper end cover and connecting shaft are all in cylinder and central shaft Line overlaps, and is in " T " font along central axis section view;Described lower end cap assemblies be followed successively by from top to bottom bottom end cover, connecting portion, with And supervisor's inner wall sealing block, bottom end cover are the cylinder with the external diameter such as upper end cover, bottom end cover lower surface passes through connecting portion and supervisor The upper surface of inner wall sealing block is connected, and supervisor's inner wall sealing block is in integrally cylinder, and upper surface is to be responsible for inwall with threeway to match Cambered surface, and bottom end cover with supervisor inner wall sealing block central axis overlap, be in I-shaped along central axis section view;Described master At least one test gas channels are additionally provided with inside pipe wall sealing block;Described lower end cap assemblies along central axis run through be provided with The through hole of the connecting shaft matching of upper end cap assemblies, connecting shaft pass through the central through hole of lower end cap assemblies from top to bottom, and are connected with one piece Plate is fixed, and lower end cap assemblies are slideably limited between upper end cover and connecting plate;Described upper end cover and bottom end cover opposite face On be designed with oblique outer edge, two oblique outer edges form the spacing extruding groove of sealing ring, and branch mouth Guan Mi is provided with spacing extruding groove Seal;An annular sealing ring locating slot is offered around central axis on the upper surface of described supervisor's inner wall sealing block, Supervisor's inner wall sealing circle is provided with sealing ring locating slot;Described supervisor's inner wall sealing block outer sheath is provided with pressure ring assembly, described Pressure ring assembly on the downside of upside-down mounting there are some plugs to play bolt, fill in and beat bolt-through connecting plate and fixed with pressure ring assembly, connecting plate and plug Beat bolt between be slidably connected, the plug between connecting plate and pressure ring assembly, which is beaten, is arranged with spring on bolt;Described bottom end cover group Part is connected by some connecting rods through connecting plate with end cap drive mechanism, and end cap drive mechanism is positioned at the supporting plate of delivery device On.
Preferably, described pressure ring assembly upper surface is to be responsible for the cambered surface that matches of inwall with threeway, in not test mode, Pressure ring assembly upper surface is higher than supervisor's inner wall sealing block upper surface.
Preferably, the lower surface of described supporting plate is the cambered surface matched with threeway supervisor's inwall.
Preferably, the oblique outer edge on described upper end cover and bottom end cover opposite face is all 45 ° of chamfering.
Preferably, described supporting plate drive mechanism and end cap drive mechanism is all cylinder.
Therefore, the present invention has the advantages that:1st, test cavity can be reduced, improves measuring accuracy;2nd, automate Running, testing efficiency are high;3rd, structure linkage is strong, low manufacture cost.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the structural representation of another angle of the present invention.
Fig. 3 is the structural representation of sealing performance testing machine structure of the present invention.
Fig. 4 is the structural representation of another angle of sealing performance testing machine structure of the present invention.
Fig. 5 is the front view of sealing performance testing machine structure of the present invention.
Fig. 6 is the sectional view before sealing performance testing machine structure use of the present invention.
Fig. 7 is sectional view when sealing performance testing machine structure of the present invention uses.
Fig. 8 is the structural representation before use of the present invention.
Fig. 9 is the structural representation during use of the present invention.
Figure 10 is another structural representation during use of the present invention.
1:Base;2:Detent mechanism;201:Cylinder;202:Branch mouth pipe locating slot;3:Sealing performance testing machine structure;301:On End-cap assembly;302:Lower end cap assemblies;303:Pressure ring assembly;304:End cap drive mechanism;305:It is responsible for inner wall sealing block;306: Connecting plate;307:Upper end cover;308:Branch mouth seal of tube circle;309:Bottom end cover;310:Connecting shaft;311:It is responsible for inner wall sealing circle; 312:Spring;313:Plug plays bolt;314:Connecting rod;4:Delivery device;401:Sliding track mechanism;402:Supporting plate drive mechanism; 403:Limiting plate;404:Supporting plate;5:Three-way connection;501:Branch mouth pipe;6:Test gas channels;7:Sealing cavity;8:Welding Place.
Embodiment
The present invention will be further described with specific embodiment below in conjunction with the accompanying drawings.
A kind of automatic-sealed performance test apparatus of welding three-way connection, as shown in Figure 1 and Figure 2, including a flat base 1, described base 1 is provided with detent mechanism 2, sealing performance testing machine structures 3 and sealings for a three-way connection 5 The delivery device 4 of energy mechanism for testing 3.Detent mechanism 2 is used for the placement and positioning of three-way connection 5, and sealing performance testing machine structure 3 is used Sealing is sealed and is tested in stretching into three-way connection 5, delivery device 4 is used to sealing performance testing machine structure 3 delivering to three The inside of pass joint 5 determines position.
Described detent mechanism 2 is a laterally disposed cylinder 201, the internal diameter of cylinder 201 and the supervisor of three-way connection 5 External diameter matches, and the side wall top side of cylinder 201 offers the branch mouth pipe locating slot 202 of a three-way connection 5 along the direction of cylinder 201, Described branch mouth pipe locating slot 202 extends to the end face of cylinder 201 from the centre position of cylinder 201 toward away from the one end of delivery device 4, props up The width of mouth pipe locating slot 202 matches with the external diameter of branch mouth pipe 501.
Described delivery device 4 includes limiting plate 403, supporting plate 404, sliding track mechanism 401 and supporting plate drive mechanism 402, described sliding track mechanism 401 is Liang Gen polished rods mechanism, is set along the direction of cylinder 201, the positioning of the described both sides of limiting plate 403 On the sliding block of sliding track mechanism 401, it is vertically arranged with cylinder 201, limiting plate 403 is fixed with supporting plate towards the side of cylinder 201 404, opposite side is connected with supporting plate drive mechanism 402, and described supporting plate drive mechanism 402 is cylinder, and supporting plate 404 passes through The push of supporting plate drive mechanism 402 can be extended inside cylinder 201, and the described lower surface of supporting plate 404 is to be responsible for inwall with threeway The cambered surface of matching, inwall veneer can be responsible for threeway and slid, supporting plate 404 is provided with sealing performance testing machine structure 3.
Described sealing performance testing machine structure 3 comprises at least upper end cap assemblies 301, lower end cap assemblies 302, pressure ring assembly 303 and end cap drive mechanism 304, as shown in Fig. 3 to Fig. 7.
Described upper end cap assemblies 301 divide for upper end cover 307 and connecting shaft 310, and described upper end cover 307 and connecting shaft 310 are all Overlapped in cylinder and central axis, be in " T " font along central axis section view.
Described lower end cap assemblies 302 are followed successively by bottom end cover 309, connecting portion and supervisor's inner wall sealing block from top to bottom 305, bottom end cover 309 is the cylinder with the grade external diameter of upper end cover 307, and the lower surface of bottom end cover 309 passes through connecting portion and supervisor's inwall The upper surface of sealing block 305 is connected, and overall supervisor's inner wall sealing block 305 is in cylinder, and upper surface is to be responsible for inwall with threeway The cambered surface matched somebody with somebody, and bottom end cover 309 overlaps with supervisor's central axis of inner wall sealing block 305, is in I-shaped along central axis section view; Two test gas channels 6 are additionally provided with described supervisor's inner wall sealing block 305, can be used in inflating, deflate, the gas with outside Path test system is connected.
Described lower end cap assemblies 302 run through logical provided with what is matched with the connecting shaft 310 of upper end cap assemblies 301 along central axis Hole, connecting shaft 310 pass through the central through hole of lower end cap assemblies 302 from top to bottom, and are fixed with one piece of connecting plate 306, bottom end cover group Part 302 is slideably limited between upper end cover 307 and connecting plate 306.
The oblique outer edge of chamfering at 45 ° is designed with described upper end cover 307 and the opposite face of bottom end cover 309, two tiltedly outer Edge forms the spacing extruding groove of sealing ring, is provided with branch mouth seal of tube circle 308 in spacing extruding groove, therefore, upper end cover 307 is with It is in separation trend between end cap 309, the downside of lower end cap assemblies 302 is bonded with connecting plate 306;Described supervisor's inner wall sealing block An annular sealing ring locating slot is offered around central axis on 305 upper surface, supervisor is provided with sealing ring locating slot Inner wall sealing circle 311.
The described outer sheath of supervisor's inner wall sealing block 305 is provided with pressure ring assembly 303, the described upper surface of pressure ring assembly 303 For the cambered surface matched with threeway supervisor's inwall, in not test mode, the upper surface of pressure ring assembly 303 is higher than supervisor's inner wall sealing block 305 upper surfaces, the downside upside-down mounting of pressure ring assembly 303 have four plugs to play bolt 313, and plug plays bolt 313 and runs through connecting plate 306 and pressure ring Component 303 is fixed, and connecting plate 306 and plug are beaten between bolt 313 and be slidably connected, the plug between connecting plate 306 and pressure ring assembly 303 Beat on bolt 313 and be arranged with the spring 312 compressed.
Described lower end cap assemblies 302 are connected by four connecting rods 314 through connecting plate 306 with end cap drive mechanism 304, Described end cap drive mechanism 304 is twin shaft cylinder, and the cylinder body of cylinder is positioned in the supporting plate 404 of delivery device 4.
During test, referring to Fig. 6 to Figure 10, first three-way connection 5 is entered in cylinder 201 from the sidesway of branch mouth pipe locating slot 202, propped up Mouth pipe is moved to innermost end positioning along branch mouth pipe locating slot 202;Supporting plate drive mechanism 402 pushes limiting plate 403 and moved, indirectly Push supporting plate 404 and sealing performance testing machine structure 3 from the other end of cylinder 201 to enter in threeway supervisor, when limiting plate 403 is justified Cylinder 201 stops, stops movement, and sealing performance testing machine structure 3 is just moved to the positive downside of branch mouth pipe.Start end cap drive mechanism 304, end cap drive mechanism 304 promotes all parts of connecting plate 306 and the upside of connecting plate 306 to be moved toward branch mouth pipe orifice direction, Upper end cover 307 and bottom end cover 309 first stretch into branch mouth pipe orifice, and end cap drive mechanism 304 continues to push, when on pressure ring assembly 303 Rise to and be bonded with the supervisor's inwall of three-way connection 5, stop moving up, due to having compression spring between pressure ring assembly 303 and connecting plate 306 312 connections, are fixedly connected, upper end cover 307 also stops moving up again between connecting plate 306 and upper end cap assemblies 301;Bottom end cover 309 Continue to move up, extrude branch mouth seal of tube circle 308 with upper end cover 307, branch mouth seal of tube circle 308 is expanded, and is bonded with branch mouth inside pipe wall Sealing, if processing is accurate, now, supervisor's inner wall sealing circle 311 of the upper surface of supervisor's inner wall sealing block 305 also just with threeway The inwall of joint 5 is bonded crush seal;If being machined with deviation, upper end cover 307 and bottom end cover 309 have been bonded or can not squeezed again Companding branch mouth seal of tube circle 308, supervisor's inner wall sealing circle 311 are not bonded also with the inwall of three-way connection 5, then end cap drive mechanism 304 be may proceed to push, and now, another is moved up for bottom end cover 309 and upper end cover 307, and connecting plate 306 also will be shifted up compression and pressure ring Spring 312 between component 303, until the supervisor's inner wall sealing circle 311 and three-way connection of the upper surface of supervisor's inner wall sealing block 305 5 inwalls are bonded crush seal.When branch mouth seal of tube circle 308 and branch mouth inside pipe wall gluing, sealing, supervisor's inner wall sealing circle 311 and three The inwall gluing, sealing of pass joint 5, just forms a sealing cavity 7 between two sealing rings, and the weld 8 of three-way connection 5 It is exactly on this wall of sealing cavity 7, so, just can tests gas channels by two be responsible on inner wall sealing block 305 6, toward the interior pressurization of sealing cavity 7, pressure release, experiments of sealing performance is carried out to weld 8.

Claims (5)

1. a kind of automatic-sealed performance test apparatus of welding three-way connection, including a base(1), it is characterised in that:Described Base(1)It is provided with a three-way connection(5)Detent mechanism(2), a sealing performance testing machine structure(3)And sealing Can mechanism for testing(3)Delivery device(4);
Described detent mechanism(2)For a laterally disposed cylinder(201), cylinder(201)Internal diameter and three-way connection(5)'s It is responsible for external diameter matching, cylinder(201)Along cylinder in side wall(201)Direction offers a three-way connection(5)Branch mouth pipe positioning Groove(202), described branch mouth pipe locating slot(202)Toward away from delivery device(4)One end extends to cylinder(201)End face;
Described delivery device(4)Including limiting plate(403), supporting plate(404), sliding track mechanism(401)With supporting plate driving machine Structure(402), described sliding track mechanism(401)Along cylinder(201)Direction is set, described limiting plate(403)Both sides are positioned at cunning Rail mechanism(401)Sliding block on, with cylinder(201)It is vertically arranged, limiting plate(403)Towards cylinder(201)Side is fixed with support Plate(404), opposite side and supporting plate drive mechanism(402)It is connected, supporting plate(404)Pass through supporting plate drive mechanism(402)Push away Cylinder can be extended by sending(201)Inside, described supporting plate(404)It is provided with sealing performance testing machine structure(3);
Described sealing performance testing machine structure(3)Including at least upper end cap assemblies(301), lower end cap assemblies(302), pressure ring assembly (303)With end cap drive mechanism(304);Described upper end cap assemblies(301)It is divided into upper end cover(307)And connecting shaft(310), it is described Upper end cover(307)And connecting shaft(310)All overlapped in cylinder and central axis, be in " T " font along central axis section view;It is described Lower end cap assemblies(302)Bottom end cover is followed successively by from top to bottom(309), connecting portion and supervisor inner wall sealing block(305), under End cap(309)For with upper end cover(307)Deng the cylinder of external diameter, bottom end cover(309)Lower surface passes through connecting portion and supervisor's inwall Sealing block(305)Upper surface be connected, be responsible for inner wall sealing block(305)Overall be in cylinder, and upper surface is in being responsible for threeway The cambered surface of wall matching, and bottom end cover(309)With being responsible for inner wall sealing block(305)Central axis overlaps, and is in along central axis section view I-shaped;Described supervisor's inner wall sealing block(305)On be additionally provided with least one test gas channels(6);Described lower end Cap assemblies(302)Run through along central axis and be provided with and upper end cap assemblies(301)Connecting shaft(310)The through hole of matching, connecting shaft(310) Lower end cap assemblies are passed through from top to bottom(302)Central through hole, and with one piece of connecting plate(306)It is fixed, lower end cap assemblies(302) Slideably it is limited in upper end cover(307)And connecting plate(306)Between;Described upper end cover(307)And bottom end cover(309)Relatively Oblique outer edge is designed with face, two oblique outer edges form the spacing extruding groove of sealing ring, branch mouth pipe is provided with spacing extruding groove Sealing ring(308);Described supervisor's inner wall sealing block(305)Upper surface on around central axis offer one it is annular close Seal locating slot, sealing ring locating slot is interior to be provided with supervisor's inner wall sealing circle(311);Described supervisor's inner wall sealing block(305)Outside Side is arranged with pressure ring assembly(303), described pressure ring assembly(303)Downside upside-down mounting has some plugs to play bolt(313), fill in and play bolt (313)Through connecting plate(306)With pressure ring assembly(303)It is fixed, connecting plate(306)Bolt is played with plug(313)Between slide connect Connect, connecting plate(306)And pressure ring assembly(303)Between plug play bolt(313)On be arranged with spring(312);Described lower end Cap assemblies(302)Pass through some connecting rods(314)Through connecting plate(306)With end cap drive mechanism(304)It is connected, end cap driving machine Structure(304)It is positioned at delivery device(4)Supporting plate(404)On.
A kind of 2. automatic-sealed performance test apparatus of welding three-way connection according to claim 1, it is characterised in that:Institute The pressure ring assembly stated(303)Upper surface is the cambered surface matched with threeway supervisor's inwall, in not test mode, pressure ring assembly(303) Upper surface is higher than supervisor's inner wall sealing block(305)Upper surface.
A kind of 3. automatic-sealed performance test apparatus of welding three-way connection according to claim 1, it is characterised in that:Institute The supporting plate stated(404)Lower surface be to be responsible for the cambered surface that matches of inwall with threeway.
A kind of 4. automatic-sealed performance test apparatus of welding three-way connection according to claim 1, it is characterised in that:Institute The upper end cover stated(307)And bottom end cover(309)Oblique outer edge on opposite face is all 45 ° of chamfering.
A kind of 5. automatic-sealed performance test of welding three-way connection according to any claim in Claims 1-4 Equipment, it is characterised in that:Described supporting plate drive mechanism(402)With end cap drive mechanism(304)All it is cylinder.
CN201610191081.7A 2016-03-30 2016-03-30 A kind of automatic-sealed performance test apparatus of welding three-way connection Expired - Fee Related CN105675233B (en)

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CN201610191081.7A CN105675233B (en) 2016-03-30 2016-03-30 A kind of automatic-sealed performance test apparatus of welding three-way connection

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Application Number Priority Date Filing Date Title
CN201610191081.7A CN105675233B (en) 2016-03-30 2016-03-30 A kind of automatic-sealed performance test apparatus of welding three-way connection

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CN105675233B true CN105675233B (en) 2017-12-19

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US5076095A (en) * 1990-05-25 1991-12-31 Erhardt Rick D Plumbing leak testing apparatus
FR2681124A1 (en) * 1991-09-06 1993-03-12 Oster Jean Pierre Device for detecting leaks in buried structures for storing or conveying sulphuric acid by pipeline
JP3344046B2 (en) * 1993-12-22 2002-11-11 豊田合成株式会社 Leak amount detection device
US7207384B2 (en) * 2004-03-12 2007-04-24 Stinger Wellhead Protection, Inc. Wellhead and control stack pressure test plug tool
CN203287165U (en) * 2013-06-08 2013-11-13 泰州市汇恒制冷设备有限公司 Leakage detection device for three-way
CN204575253U (en) * 2015-03-12 2015-08-19 浙江波士特机械有限公司 Joint air tightness test automatic connector
CN204964123U (en) * 2015-07-24 2016-01-13 杭州欣卓科技有限公司 PE tee bend test machine
CN205426450U (en) * 2016-03-30 2016-08-03 王国良 Butt fusion three way connection's self sealing capability test equipment

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Effective date of registration: 20181213

Address after: 214500 No. 23 Dajue North Road, Xieqiao Town, Jingjiang City, Taizhou City, Jiangsu Province

Patentee after: Jingjiang Nanzheng Machinery Technology Co., Ltd.

Address before: 311835 2 unit 12, hardware town, Dian Kou Town, Zhuji, Shaoxing, Zhejiang

Patentee before: Wang Guoliang

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Granted publication date: 20171219

Termination date: 20190330