CN105670187A - High-strength corrosion-resisting CPVC pipe formula - Google Patents

High-strength corrosion-resisting CPVC pipe formula Download PDF

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Publication number
CN105670187A
CN105670187A CN201610224219.9A CN201610224219A CN105670187A CN 105670187 A CN105670187 A CN 105670187A CN 201610224219 A CN201610224219 A CN 201610224219A CN 105670187 A CN105670187 A CN 105670187A
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parts
cpvc
resisting
raw material
strength corrosion
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叶青
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/22Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment
    • C08L27/24Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers modified by chemical after-treatment halogenated
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a high-strength corrosion-resisting CPVC pipe formula.The high-strength corrosion-resisting CPVC pipe is prepared from, by weight, 7-12 parts of nano calcium carbonate powder, 3-7 parts of silicone oil, 2-6 parts of an acrylic copolymer, 10-14 parts of dibutyltin dilaurate ester, 1-3 parts of hydroxymethyl cellulose, 3-5 parts of sulfur powder, 10-20 parts of polyvinyl alcohol, 10-16 parts of barium stearate, 3-5 parts of benzoyl peroxide, 17-22 parts of ethylene glycol and 20-30 parts of CPVC resin.According to the CPVC pipe obtained through the formula, the strength and toughness are effectively improved, the raw material compatibility is good, the raw material characteristics are brought into effective play, and on the premise that non-toxicity and environmental protection are ensured, the high temperature resistance and corrosion resistance of the finished product are greatly improved.

Description

A kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes
Technical field
The present invention relates to a kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes.
Technical background
Plastic pipe is the chemical building material that high-tech is composited, and chemical building material is after steel, timber, cement, the 4th big class New Building Materials that the present age is emerging. Chemical building material achieves rapid progress fast development in China, especially the widely using of novel environment friendly plastics tubing, and has started the revolution that a sound substitutes traditional construction material. Plastic pipe, because having the advantages such as current loss little, energy-conservation, material-saving, protecting ecology, completion is convenient, is widely used in the fields such as building water supply and drainage, cities and towns plumbing and gas line, becoming the main force of new millennium urban construction pipe network.
Plastic pipe is compared with the pipelines such as traditional cast iron pipe, galvanized steel pipe, cement pipe, there is energy-saving material-saving, environmental protection, high-strength light, corrosion-resistant, inner wall smooth non-scaling, construction and the advantage such as maintenance simplicity, long service life, it is widely used in construction industry, municipal administration, industry and the agriculture fields such as building water supply and drainage, town and country plumbing, gas, electric power and optical cable sheath, industrial fluids conveying, agricultural irrigation.
Plastics are different with traditional material, technical progress paces faster, the new technology that constantly occurs, novel material, novel process make plastics tubing more and more outstanding relative to the advantage of traditional material. Plastic pipe is compared with cement pipe with traditional metal tube, there is weight light, the 1/6-1/10 being generally only metal tube, has good erosion resistance, shock resistance and tensile strength, plastics tubing internal surface more smooth than cast iron pipe many, frictional coefficient is little, fluid resistance is little, can reduce water delivery energy consumption more than 5%, synthesis energy saving is good, manufactures the right reduction by 75% of energy consumption, convenient transportation, install simple, it may also be useful to the life-span reaches 30-50. Plastic pipe is very fast in countries in the world development, and developed country has accounted for absolute advantage plastic pipe and has not only been used in a large number replacing traditional steel pipe, cast iron pipe etc. in feedwater field and gas burning field application, and reason is just technological innovation. Material has great progress on the one hand; On the other hand utilisation technology has new development, makes traditional piping material not have competitive capacity being applicable to the occasion adopted in this way at all. Also have a lot of novel material, new technology to study, or found out on probation examine to, it is possible to certainly, the technical progress of 10 years plastics tubings from now on will impel plastics tubing to develop more rapidly, more extensively.
CPVC water service pipe is main raw material taking chlorinated polyvinyl chloride resin, a kind of novel water feed tube produced through extruder for shaping. The maximum advantage of CPVC water service pipe purposes is that comparison is high temperature resistant. If when the raw material of shaping CPVC pipe has the graphite-filled material than larger proportion, also can be used to do heat conduction pipe, the application at home of this kind of tubing just just started in recent years, in the multiplex water delivery at cold and hot water, thermochemistry solution and waste liquid transfer line, life-time service transfusion temperature reaches as high as 120 degrees Celsius, and the life-span reaches 40 years.
Chlorinated polyvinyl chloride pipe has the following advantages:
1, the tensile strength of chlorinated polyvinyl chloride pipe, flexural strength, modulus in flexure and bearing capacity are all higher than chlorinated polyvinyl chloride pipe, polyvinyl chloride pipe and polypropylene tube.
2, chemical resistance, thermotolerance and weathering resistance are higher than polyvinyl chloride pipe.
3, carry and do not affect by chlorine in water during tap water, ensure drinking water quality.
4, flame retardant resistance is excellent, does not produce drippage during burning, and burning diffusion is slow, does not produce toxic gas.
5, snappiness is good, easy for installation, can connect with solvent.
The production technology of China's type material falls behind, and most equipment all needs import, adds the impact of external enterprise so that manufacturing enterprise of China faces severe market test. But along with various novel material, new installation and novel process are constantly emerged in large numbers, towards diversification of varieties, customizations by impelling the plastic pipe of China and possess multi-functional plastic pipe direction and develop. In recent years, along with the continuous destruction of physical environment, causing global climate to change a lot, easily there is the severe weather such as acid rain, salt fog in a lot of area, erosion resistance to CPVC tubing is had higher requirement, to meet its service requirements in inclement weather. Easily there is low temperature brittleness cracking phenomena in life-time service, greatly reduces its work-ing life, if simultaneously original insufficient strength, then can greatly degree affect its work-ing life, cause CPVC pipe to damage. Therefore carry out modification on its basis, exploitation high-performance, and meet the product of international standard, its use field can be expanded to a great extent.
Summary of the invention
In order to realize above-mentioned purpose, the present invention provides a kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes.
It is an object of the invention to be achieved through the following technical solutions:
A kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes, it is made up of the component mix and blend of following weight part number: nano-calcium carbonate powder 7-12 part, silicone oil 3-7 part, acrylic acid esters co-polymer 2-6 part, dibutyl tin dilaurate fat 10-14 part, Walocel MT 20.000PV 1-3 part, SULPHUR POWDER 3-5 part, polyvinyl alcohol 10-20 part, barium stearate 10-16 part, benzoyl peroxide 3-5 part, ethylene glycol 17-22 part, CPVC resin 20-30 part.
One of preferred version: each raw material weight group part of this formula is: 7 parts, nano-calcium carbonate powder, silicone oil 3 parts, acrylic acid esters co-polymer 2 parts, 10 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 1 part, SULPHUR POWDER 3 parts, polyvinyl alcohol 10 parts, barium stearate 10 parts, benzoyl peroxide 3 parts, ethylene glycol 17 parts, CPVC resin 20 parts.
The two of preferred version: each raw material weight group part of this formula is: 12 parts, nano-calcium carbonate powder, silicone oil 7 parts, acrylic acid esters co-polymer 6 parts, 14 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 3 parts, SULPHUR POWDER 5 parts, polyvinyl alcohol 20 parts, barium stearate 16 parts, benzoyl peroxide 5 parts, ethylene glycol 22 parts, CPVC resin 30 parts.
The three of preferred version: each raw material weight group part of this formula is: 9 parts, nano-calcium carbonate powder, silicone oil 4 parts, acrylic acid esters co-polymer 3 parts, 12 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 2 parts, SULPHUR POWDER 4 parts, polyvinyl alcohol 13 parts, barium stearate 12 parts, benzoyl peroxide 4 parts, ethylene glycol 19 parts, CPVC resin 24 parts.
The four of preferred version: each raw material weight group part of this formula is: 11 parts, nano-calcium carbonate powder, silicone oil 6 parts, acrylic acid esters co-polymer 5 parts, 13 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 2 parts, SULPHUR POWDER 4 parts, polyvinyl alcohol 18 parts, barium stearate 15 parts, benzoyl peroxide 4 parts, ethylene glycol 19 parts, CPVC resin 28 parts.
The preparation method of tubing is: first adding in high-speed mixer by each raw material of formula ratio, temperature controls at 115-125 DEG C, high-speed mixing 0.5h; Then temperature controls to carry out stirring at low speed at 40-50 DEG C so that it is Homogeneous phase mixing, then drops into tablets press and carry out granulation, then sends into injection moulding machine injection moulding, plasticization temperature: heating zone 185-195 DEG C; 188-198 DEG C, compression section; Homogenizing zone 190-200 DEG C; 190-195 DEG C, nozzle.
The present invention has following useful effect: the CPVC tubing that formula provided by the invention obtains effectively raises intensity and the toughness of finished product, in the present invention, each materials compatibility is good, property of raw material be effectively played, under the prerequisite ensureing asepsis environment-protecting, substantially increasing high temperature resistant, the corrosion resistance characteristic of finished product, simultaneously good heat preservation performance, oxidation-resistance are strong, and light weight, easy transportation and installation, it may also be useful to the life-span is extremely long.
Embodiment
The following stated is only the preferred embodiments of the present invention, it is not limited to the present invention, although with reference to previous embodiment to invention has been detailed description, for a person skilled in the art, technical scheme described in foregoing embodiments still can be modified by it, or wherein part technology feature carries out equivalent replacement. Within the spirit and principles in the present invention all, any amendment of doing, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Embodiment 1
A kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes, it is made up of the component mix and blend of following weight part number: 7 parts, nano-calcium carbonate powder, silicone oil 3 parts, acrylic acid esters co-polymer 2 parts, 10 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 1 part, SULPHUR POWDER 3 parts, polyvinyl alcohol 10 parts, barium stearate 10 parts, benzoyl peroxide 3 parts, ethylene glycol 17 parts, CPVC resin 20 parts.
Embodiment 2
A kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes, it is made up of the component mix and blend of following weight part number: 12 parts, nano-calcium carbonate powder, silicone oil 7 parts, acrylic acid esters co-polymer 6 parts, 14 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 3 parts, SULPHUR POWDER 5 parts, polyvinyl alcohol 20 parts, barium stearate 16 parts, benzoyl peroxide 5 parts, ethylene glycol 22 parts, CPVC resin 30 parts.
Embodiment 3
A kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes, it is made up of the component mix and blend of following weight part number: 9 parts, nano-calcium carbonate powder, silicone oil 4 parts, acrylic acid esters co-polymer 3 parts, 12 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 2 parts, SULPHUR POWDER 4 parts, polyvinyl alcohol 13 parts, barium stearate 12 parts, benzoyl peroxide 4 parts, ethylene glycol 19 parts, CPVC resin 24 parts.
Embodiment 4
A kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes, it is made up of the component mix and blend of following weight part number: 11 parts, nano-calcium carbonate powder, silicone oil 6 parts, acrylic acid esters co-polymer 5 parts, 13 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 2 parts, SULPHUR POWDER 4 parts, polyvinyl alcohol 18 parts, barium stearate 15 parts, benzoyl peroxide 4 parts, ethylene glycol 19 parts, CPVC resin 28 parts.

Claims (5)

1. a high-strength corrosion-resisting CPVC formulating of recipe for pipes, it is characterised in that each raw material weight group part of this formula is: nano-calcium carbonate powder 7-12 part, silicone oil 3-7 part, acrylic acid esters co-polymer 2-6 part, dibutyl tin dilaurate fat 10-14 part, Walocel MT 20.000PV 1-3 part, SULPHUR POWDER 3-5 part, polyvinyl alcohol 10-20 part, barium stearate 10-16 part, benzoyl peroxide 3-5 part, ethylene glycol 17-22 part, CPVC resin 20-30 part.
2. a kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes according to claim 1, it is characterised in that each raw material weight group part of this formula is: 7 parts, nano-calcium carbonate powder, silicone oil 3 parts, acrylic acid esters co-polymer 2 parts, 10 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 1 part, SULPHUR POWDER 3 parts, polyvinyl alcohol 10 parts, barium stearate 10 parts, benzoyl peroxide 3 parts, ethylene glycol 17 parts, CPVC resin 20 parts.
3. a kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes according to claim 1, it is characterised in that each raw material weight group part of this formula is: 12 parts, nano-calcium carbonate powder, silicone oil 7 parts, acrylic acid esters co-polymer 6 parts, 14 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 3 parts, SULPHUR POWDER 5 parts, polyvinyl alcohol 20 parts, barium stearate 16 parts, benzoyl peroxide 5 parts, ethylene glycol 22 parts, CPVC resin 30 parts.
4. a kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes according to claim 1, it is characterised in that each raw material weight group part of this formula is: 9 parts, nano-calcium carbonate powder, silicone oil 4 parts, acrylic acid esters co-polymer 3 parts, 12 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 2 parts, SULPHUR POWDER 4 parts, polyvinyl alcohol 13 parts, barium stearate 12 parts, benzoyl peroxide 4 parts, ethylene glycol 19 parts, CPVC resin 24 parts.
5. a kind of high-strength corrosion-resisting CPVC formulating of recipe for pipes according to claim 1, it is characterised in that each raw material weight group part of this formula is: 11 parts, nano-calcium carbonate powder, silicone oil 6 parts, acrylic acid esters co-polymer 5 parts, 13 parts, dibutyl tin dilaurate fat, Walocel MT 20.000PV 2 parts, SULPHUR POWDER 4 parts, polyvinyl alcohol 18 parts, barium stearate 15 parts, benzoyl peroxide 4 parts, ethylene glycol 19 parts, CPVC resin 28 parts.
CN201610224219.9A 2016-04-11 2016-04-11 High-strength corrosion-resisting CPVC pipe formula Pending CN105670187A (en)

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Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03170542A (en) * 1989-11-29 1991-07-24 Sekisui Chem Co Ltd Chlorinated vinyl chloride resin composition
US5591497A (en) * 1991-02-15 1997-01-07 The B. F. Goodrich Company Chlorinated polyvinyl chloride rigid pipe and method of forming such pipe
JPH10114001A (en) * 1996-08-20 1998-05-06 Sekisui Chem Co Ltd Chlorinated polyvinyl chloride pipe and joint for pipe
JP2000256526A (en) * 1999-03-10 2000-09-19 Sekisui Chem Co Ltd Spiral pipe
JP2001158842A (en) * 1999-12-02 2001-06-12 Kanegafuchi Chem Ind Co Ltd Chlorinated vinyl chloride resin composition
WO2004096908A1 (en) * 2003-04-25 2004-11-11 Kaneka Corporation Chlorinated vinyl chloride resin composition
CN101451009A (en) * 2008-12-26 2009-06-10 上海佑利积水管业有限公司 Pressure resistant, fire prevention and smoke abatement chlorinated polyvinyl chloride (CPVC) tube, fittings and valve composition for fire-fighting
CN101749494A (en) * 2008-12-02 2010-06-23 福建亚通新材料科技股份有限公司 Anti-impact type chlorinated polyvinyl chloride hot water pipe
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CN103509301A (en) * 2012-06-28 2014-01-15 中国石油化工股份有限公司 CPVC (Chlorinated Polyvinyl Chloride) composite with better impact resistance
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Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH03170542A (en) * 1989-11-29 1991-07-24 Sekisui Chem Co Ltd Chlorinated vinyl chloride resin composition
US5591497A (en) * 1991-02-15 1997-01-07 The B. F. Goodrich Company Chlorinated polyvinyl chloride rigid pipe and method of forming such pipe
JPH10114001A (en) * 1996-08-20 1998-05-06 Sekisui Chem Co Ltd Chlorinated polyvinyl chloride pipe and joint for pipe
JP2000256526A (en) * 1999-03-10 2000-09-19 Sekisui Chem Co Ltd Spiral pipe
JP2001158842A (en) * 1999-12-02 2001-06-12 Kanegafuchi Chem Ind Co Ltd Chlorinated vinyl chloride resin composition
WO2004096908A1 (en) * 2003-04-25 2004-11-11 Kaneka Corporation Chlorinated vinyl chloride resin composition
CN101749494A (en) * 2008-12-02 2010-06-23 福建亚通新材料科技股份有限公司 Anti-impact type chlorinated polyvinyl chloride hot water pipe
CN101451009A (en) * 2008-12-26 2009-06-10 上海佑利积水管业有限公司 Pressure resistant, fire prevention and smoke abatement chlorinated polyvinyl chloride (CPVC) tube, fittings and valve composition for fire-fighting
CN102079838A (en) * 2009-11-30 2011-06-01 天津德昊超微新材料有限公司 Special material for chlorinated polyvinyl chloride chemical pipeline
US20140336316A1 (en) * 2011-11-30 2014-11-13 Rohm And Haas Company Stabilized polymer compositions
CN103509301A (en) * 2012-06-28 2014-01-15 中国石油化工股份有限公司 CPVC (Chlorinated Polyvinyl Chloride) composite with better impact resistance
CN103923422A (en) * 2014-03-25 2014-07-16 潍坊高信化工科技有限公司 CPVC with advantages of corrosion resistance and high temperature resistance used for industry and its preparation method

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丁景新等: ""耐热聚氯乙烯管的研制"", 《广东建材》 *
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Application publication date: 20160615