CN105655595A - Apparatus for quickly roto-casting storage battery lead mesh - Google Patents
Apparatus for quickly roto-casting storage battery lead mesh Download PDFInfo
- Publication number
- CN105655595A CN105655595A CN201610143185.0A CN201610143185A CN105655595A CN 105655595 A CN105655595 A CN 105655595A CN 201610143185 A CN201610143185 A CN 201610143185A CN 105655595 A CN105655595 A CN 105655595A
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- CN
- China
- Prior art keywords
- lead
- casting
- mold
- roto
- airtight
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/64—Carriers or collectors
- H01M4/82—Multi-step processes for manufacturing carriers for lead-acid accumulators
- H01M4/84—Multi-step processes for manufacturing carriers for lead-acid accumulators involving casting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Cell Electrode Carriers And Collectors (AREA)
Abstract
The invention discloses an apparatus for quickly roto-casting a storage battery lead mesh, comprising a roto-casting mold and a closed lead smelting furnace. The bottom of the closed lead smelting furnace is provided with a casting port, a cooler and a quick cooling system are arranged on two sides below the casting port, the roto-casting mold is mounted below the casting port and is engraved a lead mold hole, and the rotor-casting mold is also fitted with a rotor-casting presser wheel thermostatic system; one side of the closed lead smelting furnace is provided with a waste gas treatment chamber. Molten lead is roto-cast and pressed into a mesh through the roto-casting mold, the problems such as lead leakage and short circuit present in closed mold casting are avoided; the cooler arranged on the roto-casting mold lowers a high temperature about 570 DEG C to 270 DEG C, the molten lead is poured into the roto-casting mold, and the lead mesh is finally formed quickly and neatly. The quick extrusion forming of a lead mesh at low temperature is implemented, waste gas can also be effectively treated, smoke and waste gas emission is reduced, and environmental protection index of production is greatly improved.
Description
Technical field
The invention belongs to accumulator and make field, more particularly it relates to a kind of device that can fast roll casting accumulator cell lead mesh sheet.
Background technology
At present, in similar products at home and abroad, the plumbous mesh sheet of lead-acid accumulator all adopt matched moulds vertical fill or first do stereotype draw in the net and punching method carries out, all have and melt down, leak the problems such as plumbous and short-circuit, have impact on accumulator quality, directly contribute intangible resource loss up to 7%, add to adopt and slowly make the production technology causing the wasting of resources and complexity thereof, operation is to environment, and be a kind of cinerous heavy metal as the raw material lead making plumbous mesh sheet, have lead steam effusion when being heated to 400-500 DEG C and form lead fume, the process manufacturing Hydrocerussitum (Ceruse) and pole plate with lead pig all can there is lead dust to distribute, contaminated air, it is harmful when Lead in Air flue dust reaches finite concentration to human body, environmental pollution is very big, it is unfavorable for the sustainable development of this series products, also limit the development space of enterprise.
Existing bottleneck can be broken through carry out the device of accumulator cell lead mesh sheet making it is accordingly required in particular to a kind of, solve Problems existing in technology instantly.
Summary of the invention
For solve plumbous mesh sheet in prior art make adopt matched moulds to be cast in equipment exists melts down, leak plumbous, short circuit and pollute the problems such as big, the invention discloses a kind of device that can fast roll and cast accumulator cell lead mesh sheet.
The technical solution adopted in the present invention is:
A kind of device that can fast roll casting accumulator cell lead mesh sheet, described device includes rolling mold, airtight lead melting furnace, the bottom of described airtight lead melting furnace is provided with casting material mouth, the both sides, lower section of described casting material mouth are provided with cooler and fast cooling system, the described mold that rolls is arranged on the lower section of casting material mouth, described rolling is carved with lead stamp hole on mold, described in roll mold be also equipped with rolling casting pinch roller constant temperature system; The side of described airtight lead melting furnace is provided with exhaust-gas treatment room.
Further, described device also includes closed box, and described closed box is provided with the airtight module of some layers.
Further, described exhaust-gas treatment room is provided with dust-absorbing filtering module.
A kind of device that can fast roll casting accumulator cell lead mesh sheet, described device includes airtight lead melting furnace, cooling room and rolls mold, described airtight lead melting furnace be connected with cooling room, being connected with of described cooling room rolls mold, described rolling is carved with lead stamp hole on mold, described in roll mold be also equipped with rolling casting pinch roller constant temperature system; The side of described airtight lead melting furnace is provided with exhaust-gas treatment room.
Further, described device also includes closed box, and described closed box is provided with the airtight module of some layers.
Further, described exhaust-gas treatment room is provided with dust-absorbing filtering module.
After adopting technique scheme, melted plumbous liquid is rolled casting be pressed into mesh sheet by rolling mold by a kind of device that can fast roll casting accumulator cell lead mesh sheet, avoid the problems such as leakage is plumbous and short-circuit that matched moulds casting exists, it is provided above chiller watering mold, by chiller, high temperature 570 degrees centigrade lead material is cooled to 270 degrees Celsius, lead liquid is injected simultaneously and roll mold, finally make the fast clean and tidy molding of plumbous mesh sheet. The present invention had both achieved plumbous mesh sheet and had shaped at the crushing failure at high speed of low temperature, directly waste gas can be effectively treated again, reduce the discharge of flue dust, waste gas, greatly improve the environmental protection index of production, respond the call that environmental protection produces.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of a kind of device embodiment one that can fast roll casting accumulator cell lead mesh sheet of the present invention;
Fig. 2 is the schematic diagram of a kind of device embodiment two that can fast roll casting accumulator cell lead mesh sheet of the present invention;
Fig. 3 is the schematic diagram rolling mold;
Fig. 4 is the schematic diagram of plumbous mesh sheet.
In figure: 1, roll mold 11, lead stamp hole 12, roll and cast pinch roller constant temperature system 2, airtight lead melting furnace 3, fast cooling system 4, cooler 5, closed box 51, airtight module 6, exhaust-gas treatment room 7, cooling room.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described. Following example are only for clearly illustrating technical scheme, and can not limit the scope of the invention with this.
Embodiment one:
As shown in the figure, a kind of device that can fast roll casting accumulator cell lead mesh sheet, described device includes rolling mold 1, rolls casting pinch roller constant temperature system 12, airtight lead melting furnace 2, fast cooling system 3, cooler 4, the bottom of airtight lead melting furnace 2 is provided with casting material mouth 21, the both sides, lower section of described casting material mouth 21 are provided with cooler 4 and fast cooling system 3, the described mold 1 that rolls is arranged on below casting material mouth 21, described in roll mold 1 and be provided with lead stamp hole 11, described in roll mold 1 is provided with and roll casting pinch roller constant temperature system 12. plumbous material carries out high temperature Flashmelt inside airtight lead melting furnace 2, the plumbous liquid of 570 degrees Celsius is cooled to 270 degrees Celsius after the cooling of subcooler 4 and fast cooling system 3, fusing point molten lead will be in and form transfer point solution from high temperature fast transfer to low temperature, mold 1 is rolled in the lead material injections of 270 degrees Celsius, plumbous liquid is extruded by the mold 1 that rolls being carved with lead stamp hole 11, roll mold 1 to carry out rolling plumbous liquid simultaneously, final plumbous liquid rapid shaping prepares plumbous mesh sheet, the plumbous mesh sheet finished product made is exquisite clean and tidy, the new model achieving Lead-acid Storage Battery mesh sheet molding produces, the casting pinch roller constant temperature system 12 that rolls simultaneously rolled on mold 1 makes to roll the temperature remained constant of the plumbous material on mold 1, now plumbous mesh sheet is to roll cryogenic thermostat in mold 1 extruded, make each element equiblibrium mass distribution in plumbous mesh sheet, improve properties of product, it also avoid the problems such as leakage is plumbous and short-circuit that tradition molten lead tank casting machine exists, make formed product in hgher efficiency.
Described device also includes closed box 5, and described device is arranged in closed box 5, and described closed box 7 is provided with the airtight module 51 of some layers, and airtight module 51 carries out successively tight temperature control; The side of described airtight lead melting furnace 2 is provided with exhaust-gas treatment room 6, exhaust-gas treatment room 6 is provided with dust-absorbing filtering module, while lead material being melted, rolls casting, waste gas is effectively treated, greatly improves the environmental protection index of production, responded the call that environmental protection produces.
Embodiment two:
A kind of device that can fast roll casting accumulator cell lead mesh sheet, described device includes airtight lead melting furnace 2, cooling room 7, roll mold 1, roll and mold 1 offers lead stamp hole 11, described airtight lead melting furnace 2 be connected with cooling room 7, being connected with of described cooling room 7 rolls mold 1, the described mold 1 that rolls is provided with lead stamp hole 11, plumbous material carries out high temperature Flashmelt inside airtight lead melting furnace 2, the plumbous liquid of 570 degrees Celsius enters cooling room 7, plumbous liquid is cooled to 270 degrees Celsius via cooling room 7, again mold 1 is rolled in the lead material injection of 270 degrees Celsius, plumbous liquid is extruded by the mold 1 that rolls being carved with lead stamp hole 11, roll mold 1 to carry out rolling plumbous liquid simultaneously, final plumbous liquid rapid shaping prepares plumbous mesh sheet, the plumbous mesh sheet finished product made is exquisite clean and tidy, the new model realizing Lead-acid Storage Battery mesh sheet molding produces, the casting pinch roller constant temperature system 12 that rolls simultaneously rolled on mold 1 makes to roll the temperature remained constant of the plumbous material on mold 1, now plumbous mesh sheet is to roll cryogenic thermostat in mold 1 extruded, make each element equiblibrium mass distribution in plumbous mesh sheet, improve properties of product, it also avoid the problems such as leakage is plumbous and short-circuit that tradition molten lead tank casting machine exists.
Described device also includes closed box 5, and described device is arranged in closed box 5, and described closed box 5 is provided with the airtight module 51 of some layers, and airtight module 51 carries out successively tight temperature control; The side of described airtight lead melting furnace 2 is provided with exhaust-gas treatment room 6, exhaust-gas treatment room 6 is provided with dust-absorbing filtering module, while lead material being melted, rolls casting, waste gas is effectively treated, reduce the discharge of flue dust, waste gas, greatly improve the environmental protection index of production, respond the call that environmental protection produces.
Last it is noted that the foregoing is only the preferred embodiments of the present invention, it is not limited to the present invention, although the present invention being described in detail with reference to previous embodiment, for a person skilled in the art, technical scheme described in foregoing embodiments still can be modified by it, or wherein portion of techniques feature carries out equivalent replacement. All within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention.
Claims (6)
1. the device that can fast roll casting accumulator cell lead mesh sheet, it is characterized in that: described device includes rolling mold, airtight lead melting furnace, the bottom of described airtight lead melting furnace is provided with casting material mouth, the both sides, lower section of described casting material mouth are provided with cooler and fast cooling system, the described mold that rolls is arranged on the lower section of described casting material mouth, described rolling is carved with lead stamp hole on mold, described in roll mold be also equipped with rolling casting pinch roller constant temperature system; The side of described airtight lead melting furnace is provided with exhaust-gas treatment room.
2. a kind of device that can fast roll casting accumulator cell lead mesh sheet according to claim 1, it is characterised in that: described device also includes closed box, and described closed box is provided with the airtight module of some layers.
3. a kind of device that can fast roll casting accumulator cell lead mesh sheet according to claim 1, it is characterised in that: described exhaust-gas treatment room is provided with dust-absorbing filtering module.
4. the device that can fast roll casting accumulator cell lead mesh sheet, it is characterized in that: described device includes airtight lead melting furnace, cooling room and rolls mold, described airtight lead melting furnace be connected with described cooling room, mold is rolled described in being installed below of described cooling room, described rolling is carved with lead stamp hole on mold, described in roll mold be also equipped with rolling casting pinch roller constant temperature system; The side of described airtight lead melting furnace is provided with exhaust-gas treatment room.
5. a kind of device that can fast roll casting accumulator cell lead mesh sheet according to claim 4, it is characterised in that: described device also includes closed box, and described closed box is provided with the airtight module of some layers.
6. a kind of device that can fast roll casting accumulator cell lead mesh sheet according to claim 4, it is characterised in that: described exhaust-gas treatment room is provided with dust-absorbing filtering module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610143185.0A CN105655595B (en) | 2016-03-14 | 2016-03-14 | A kind of device of the quick roll casting accumulator cell lead mesh sheet of energy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610143185.0A CN105655595B (en) | 2016-03-14 | 2016-03-14 | A kind of device of the quick roll casting accumulator cell lead mesh sheet of energy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105655595A true CN105655595A (en) | 2016-06-08 |
| CN105655595B CN105655595B (en) | 2019-08-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610143185.0A Expired - Fee Related CN105655595B (en) | 2016-03-14 | 2016-03-14 | A kind of device of the quick roll casting accumulator cell lead mesh sheet of energy |
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| Country | Link |
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| CN (1) | CN105655595B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63174277A (en) * | 1987-01-09 | 1988-07-18 | Japan Storage Battery Co Ltd | Manufacture of electrode plate grid for use in lead storage battery |
| CN1127174A (en) * | 1994-07-04 | 1996-07-24 | T.C.S.铸造公司 | Process and apparatus for pressure die-casting |
| CN1164437A (en) * | 1995-12-28 | 1997-11-12 | 日铁建材工业株式会社 | Preparation process of casting fluxing agent for continuous casting of steel |
| CN103381480A (en) * | 2013-07-04 | 2013-11-06 | 江苏标新久保田工业有限公司 | Processing method for rolling casting device |
| CN204545354U (en) * | 2015-04-20 | 2015-08-12 | 重庆远风机械有限公司 | Pair roller type battery grid continuous casting and rolling equipment |
-
2016
- 2016-03-14 CN CN201610143185.0A patent/CN105655595B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS63174277A (en) * | 1987-01-09 | 1988-07-18 | Japan Storage Battery Co Ltd | Manufacture of electrode plate grid for use in lead storage battery |
| CN1127174A (en) * | 1994-07-04 | 1996-07-24 | T.C.S.铸造公司 | Process and apparatus for pressure die-casting |
| CN1164437A (en) * | 1995-12-28 | 1997-11-12 | 日铁建材工业株式会社 | Preparation process of casting fluxing agent for continuous casting of steel |
| CN103381480A (en) * | 2013-07-04 | 2013-11-06 | 江苏标新久保田工业有限公司 | Processing method for rolling casting device |
| CN204545354U (en) * | 2015-04-20 | 2015-08-12 | 重庆远风机械有限公司 | Pair roller type battery grid continuous casting and rolling equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105655595B (en) | 2019-08-06 |
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| TR01 | Transfer of patent right |
Effective date of registration: 20190903 Address after: Room D-2022 (08B) on the second floor of 661 Yixian Road, Yangpu District, Shanghai, 2004 Patentee after: Shanghai Yourong Industrial Co., Ltd. Address before: Room D-117.132, 1st floor, 661 Yixian Road, Qingpu District, Shanghai, 2004 Patentee before: Shanghai Fu Wan get goods and materials Co., Ltd |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190806 Termination date: 20210314 |
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| CF01 | Termination of patent right due to non-payment of annual fee |