CN105642606A - Multi-station one-arm full-automatic ultrasonic washing unit - Google Patents
Multi-station one-arm full-automatic ultrasonic washing unit Download PDFInfo
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- CN105642606A CN105642606A CN201410726742.2A CN201410726742A CN105642606A CN 105642606 A CN105642606 A CN 105642606A CN 201410726742 A CN201410726742 A CN 201410726742A CN 105642606 A CN105642606 A CN 105642606A
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Abstract
The invention discloses a multi-station one-arm full-automatic ultrasonic washing unit. At least two washing grooves and/or poaching grooves, a feeding station (11) and a discharging station (3) are arranged on a rack (1), and ultrasonic transducers are installed in at least one washing groove and/or poaching groove; swing mechanisms are further arranged in the at least one washing groove and/or poaching groove, and a washing basket (24) is placed on the swing mechanism; and the rack (1) is further provided with a transversely-moving and lifting mechanism (2) corresponding to the washing grooves and/or poaching grooves, the feeding station and the discharging station, and a single arm (12) is arranged on the transversely-moving and lifting mechanism (2) and provided with a hook (13) used for hooking, hanging and moving the washing basket (24). According to the multi-station one-arm full-automatic ultrasonic washing unit, mechanical parts can be washed in a high-efficiency, large-batch and high-cleanness manner.
Description
Technical field
The present invention relates to a kind of Ultrasonic Cleaners.
Background technology
When the engineering goods that machinery industry needs high efficiency washing batch big, conventional cleaning is difficult to high-cleanness, high and cleans clean component of machine. Conventional cleaning comprises stirrings, spray drench, scrub, vapour phase washes. Ultrasonic cleaning is the cleaning of a kind of advanced person generally acknowledged in the world at present, this kind of processing method optics at home, electronic information sector application are more, and apply still not general in mechanical workout, experience shows, if ultrasonic cleaning effect is 100%, then scrub, steam flushing, solvent pressure clean and immersion be respectively 80%, 35%, 30% and 20%.
Summary of the invention
Technical problem to be solved by this invention is to provide the Multi-station single-arm full-automatic ultrasonic cleaning machine of a kind of high-level efficiency, big batch, high cleanliness wash machine component.
In order to solve the problems of the technologies described above, Multi-station single-arm full-automatic ultrasonic cleaning machine provided by the invention, frame is at least provided with two rinse baths and/or rinse tank, and feed station, discharging station, at least one rinse bath and/or rinse tank are built with ultrasonic cleaning equipment; Also it is provided with tilting mechanism at least one rinse bath and/or rinse tank, cleans basket and be placed on described tilting mechanism; Also being provided with in frame and described rinse bath and/or rinse tank, feed station, translation that discharging station is corresponding, hoisting appliance, be provided with single arm on described translation, hoisting appliance, described single arm is provided with the hook moving for hooking and cleaning basket.
Described tilting mechanism is that cross bar is hinged on described rinse bath or rinse tank, described cross bar one end is hinged with the swinging supporter being located in described rinse bath or rinse tank and cleaning basket for putting, the described cross bar the other end is hinged with swing bar, and by crank mechanism, motor is in transmission connection described swing bar with swinging.
Described cleaning basket, for be hinged with multilayer workpiece dish on support, adopts rod hinge connection to connect between described multilayer workpiece dish, is provided with the push rod corresponding with multilayer workpiece dish in described rinse bath or rinse tank.
Adopting the Multi-station single-arm full-automatic ultrasonic cleaning machine of technique scheme, the translation mechanism of translation, hoisting appliance adopts translation motor (servomotor) driving, rack-and-pinion to drive, by workpiece translational motion to corresponding station.The hoisting appliance of translation, hoisting appliance adopts lift motor (servomotor) driving, nylon belt flexibility to drive, workpiece is put into, moves out of rinse bath and workpiece can be realized and significantly swing up and down, swing amplitude, number of times and the equal PLC technology of swing rate. Translation, hoisting appliance all adopt servomotor Digital location pattern, accurately control translation, lifting distance, and positioning precision can reach �� 0.01mm. Above-mentioned whole mechanism is arranged in frame. Electrical control part (comprises intelligently PLC control software design) and is arranged in electrical control cubicles, and electrical control cubicles can be fitted together with frame on demand, it is also possible to Dan Li.
Depart from for accelerating workpiece surface dirt, a kind of cleaning basket of this equipment de-sign, its constructional feature is: when cleaning basket is placed on the tilting mechanism in rinse bath or rinse tank, workpiece is in cleaning, rinse cycle, can under the support swinging driven by motor and push rod, workpiece up and down can also around the shaft swing cleaned on basket with cleaning basket.
, it would be desirable to the workpiece of cleaning is put into and cleaned basket workpiece plate, first cleaning basket is placed on feed station. Tangle cleaning basket by the hook on single arm, single arm by translating, hoisting appliance drive, cleaning basket is put into, moves out of rinse bath and realize workpiece and significantly swing up and down. After all cleanings, rinsing, drying course terminate, the cleaning basket that workpiece is housed is placed on discharging station by single arm, and hook departs from cleaning basket. Basket is cleaned in artificial pull-out, takes out the workpiece cleaning, having dried.
The translation mechanism of translation, hoisting appliance adopts translation motor (servomotor) to drive, and rack-and-pinion drives single arm by workpiece translational motion to corresponding station.
The hoisting appliance of translation, hoisting appliance adopts lift motor (servomotor) to drive, and workpiece put into by flexible nylon belt drive list arm, move out of rinse bath and can realize workpiece and significantly swing up and down.
When cleaning basket and be placed on the tilting mechanism in rinse bath or rinse tank, workpiece can under the support swinging driven by motor and push rod, and workpiece up and down can also around the shaft swing cleaned on basket with cleaning basket.
Whole technological process adopts intelligentized PLC control software design to control, and automatically identifies the technical process of different workpieces, and automatically determines to link up with the direction of motion of mechanism according to the existing state of each station. The equal PLC technology of amplitude, number of times and swing rate that workpiece swings up and down. There is intelligentized PLC control software design, can automatically identify the technical process of different workpieces, and automatically determine to link up with the direction of motion of mechanism according to the existing state of each station. The vacant station of equipment can be made full use of, it is to increase the production efficiency of equipment.
In sum, the present invention is the Multi-station single-arm full-automatic ultrasonic cleaning machine of a kind of high-level efficiency, big batch, high cleanliness wash machine component.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram;
Fig. 2 is tilting mechanism structural representation;
Fig. 3 is single arm hook structure schematic diagram.
Embodiment
See Fig. 1, Fig. 2 and Fig. 3, frame 1 is provided with feed station 11 successively, rinse bath 9, first spray groove 8, rinse tank 7, the 2nd spray groove 5 and oven dry groove 4, discharging station 3, at rinse bath 9 built with the first ultrasonic transducer 10, at rinse tank 7 built with the 2nd ultrasonic transducer 6; It is provided with tilting mechanism in rinse bath 9 and rinse tank 7, tilting mechanism is that cross bar 14 is hinged on rinse bath 9 or rinse tank 7, cross bar 14 one end is hinged with the swinging supporter 19 being located in rinse bath 9 or rinse tank 7 and cleaning basket 24 for putting, cross bar 14 the other end is hinged with and swings bar 23, and motor 21 is in transmission connection with swinging by crank mechanism 22 to swing bar 23;Cleaning basket 24 is placed on swinging supporter 19; Frame 1 is also provided with feed station 11, rinse bath 9, the first spray groove 8, rinse tank 7, the 2nd spray groove 5 and oven dry groove 4, the translation of discharging station 3 correspondence, hoisting appliance 2, being provided with single arm 12 on translation, hoisting appliance 2, single arm 12 is provided with the hook 13 moving for hooking and cleaning basket 24. Clean basket 24 for be hinged with multilayer workpiece dish 17 by rotating shaft 16 on support 15, adopt connecting rod 18 to be articulated and connected between multilayer workpiece dish 17, in rinse bath 9 or rinse tank 7, be provided with the push rod 20 corresponding with multilayer workpiece dish 17.
See Fig. 1, Fig. 2 and Fig. 3, adopt the Multi-station single-arm full-automatic ultrasonic cleaning machine of technique scheme, the translation mechanism of translation, hoisting appliance 2 adopts translation motor (servomotor) driving, rack-and-pinion to drive, by workpiece translational motion to corresponding station. The hoisting appliance of translation, hoisting appliance 2 adopts lift motor (servomotor) driving, nylon belt flexibility to drive, workpiece is put into, moves out of rinse bath and workpiece can be realized and significantly swing up and down, swing amplitude, number of times and the equal PLC technology of swing rate. Translation, hoisting appliance all adopt servomotor Digital location pattern, accurately control translation, lifting distance, and positioning precision can reach �� 0.01mm. Above-mentioned whole mechanism is arranged in frame 1. Electrical control part (comprises intelligentized PLC control software design) and is arranged in electrical control cubicles, and electrical control cubicles can be fitted together with frame on demand, it is also possible to Dan Li.
Swing motor 21 by crank mechanism 22, dynamic swinging supporter 19 swings up and down with cross bar 14 transmission belt to swing bar 23, when clean basket drop to push rod 20 withstand multilayer workpiece dish 17 time, workpiece is around the shaft swing cleaned on basket.
Magical effect of ultrasonic cleaning is because of " cavitation effect " that make full use of ultrasonic wave and produce when liquid transmissive. Owing to ultrasonic power density is enough high, its cavatition produced is very strong. According to Theoretical Calculation, near cavitation bubble in tiny area, cavitation pressure is more than 1,000 normal atmosphere, and this is just just as many Micro-bomb, is enough to scrap workpiece surface dirt, peels off and spread out. And owing to there being bigger wavelength when ultrasonic wave is propagated in a liquid, the effects such as diffraction, diffraction and transmission can be produced, therefore obvious shade can not be produced, even surface shape more complicated, the workpiece having various hole, groove etc., can reach good clean effect too.
Multi-station single-arm full-automatic ultrasonic cleaning machine is exactly that advanced for ultrasonic cleaning this kind cleaning is applied in machinery industry, the engineering goods that high efficiency washing batch is big, and high cleanliness is cleaned conventional cleaning and is difficult to clean clean component of machine.
Claims (3)
1. a Multi-station single-arm full-automatic ultrasonic cleaning machine, it is characterized in that: in frame (1), be at least provided with two rinse baths and/or rinse tank, and feed station (11), discharging station (3), at least one rinse bath and/or rinse tank are built with ultrasonic transducer; Also it is provided with tilting mechanism at least one rinse bath and/or rinse tank, cleans basket (24) and be placed on described tilting mechanism; Frame (1) is also provided with and described rinse bath and/or rinse tank, feed station, translation that discharging station is corresponding, hoisting appliance (2), being provided with single arm (12) on described translation, hoisting appliance (2), described single arm (12) is provided with the hook (13) moving for hooking and cleaning basket (24).
2. Multi-station single-arm full-automatic ultrasonic cleaning machine according to claim 1, it is characterized in that: described tilting mechanism is that cross bar (14) is hinged on described rinse bath or rinse tank, described cross bar (14) one end is hinged with the swinging supporter (19) being located in described rinse bath or rinse tank and cleaning basket for putting, described cross bar (14) the other end is hinged with and swings bar (23), and by crank mechanism (22), motor (21) is in transmission connection described swing bar (23) with swinging.
3. Multi-station single-arm full-automatic ultrasonic cleaning machine according to claim 2, it is characterized in that: described cleaning basket (24) for be hinged with multilayer workpiece dish (17) on support (15), adopt connecting rod (18) to be articulated and connected between described multilayer workpiece dish (17), in described rinse bath or rinse tank, it is provided with the push rod (20) corresponding with multilayer workpiece dish (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410726742.2A CN105642606A (en) | 2014-12-04 | 2014-12-04 | Multi-station one-arm full-automatic ultrasonic washing unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410726742.2A CN105642606A (en) | 2014-12-04 | 2014-12-04 | Multi-station one-arm full-automatic ultrasonic washing unit |
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| Publication Number | Publication Date |
|---|---|
| CN105642606A true CN105642606A (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410726742.2A Pending CN105642606A (en) | 2014-12-04 | 2014-12-04 | Multi-station one-arm full-automatic ultrasonic washing unit |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107413756A (en) * | 2017-04-26 | 2017-12-01 | 江苏浙宏科技股份有限公司 | A kind of BGA soldered balls cleaning device |
| CN109731860A (en) * | 2019-01-23 | 2019-05-10 | 中国人民解放军陆军军医大学第二附属医院 | Soft sterilizing endoscope bactericidal unit |
| CN114042670A (en) * | 2021-10-11 | 2022-02-15 | 武汉泛洲精冲有限公司 | Automatic oil spraying cleaning equipment for gear shifting fork assembly |
-
2014
- 2014-12-04 CN CN201410726742.2A patent/CN105642606A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107413756A (en) * | 2017-04-26 | 2017-12-01 | 江苏浙宏科技股份有限公司 | A kind of BGA soldered balls cleaning device |
| CN109731860A (en) * | 2019-01-23 | 2019-05-10 | 中国人民解放军陆军军医大学第二附属医院 | Soft sterilizing endoscope bactericidal unit |
| CN109731860B (en) * | 2019-01-23 | 2023-11-21 | 中国人民解放军陆军军医大学第二附属医院 | Soft endoscope sterilizing device |
| CN114042670A (en) * | 2021-10-11 | 2022-02-15 | 武汉泛洲精冲有限公司 | Automatic oil spraying cleaning equipment for gear shifting fork assembly |
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Application publication date: 20160608 |