CN105639704A - Dried potato flour production line - Google Patents

Dried potato flour production line Download PDF

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Publication number
CN105639704A
CN105639704A CN201610002431.0A CN201610002431A CN105639704A CN 105639704 A CN105639704 A CN 105639704A CN 201610002431 A CN201610002431 A CN 201610002431A CN 105639704 A CN105639704 A CN 105639704A
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discharging opening
cylinder
conveyer belt
pipe
cylinder body
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CN201610002431.0A
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CN105639704B (en
Inventor
张忠
巩发永
李静
臧海波
肖诗明
华劲松
戴红燕
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Xichang Pinhe Food Co.,Ltd.
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Xichang College
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Abstract

The invention discloses a dried potato flour production line capable of avoiding potato browning in processing processes. The production line comprises a washing device, a peeling device, a slicing device, a cooking device, a cooling device, a mashing device and a microwave drying device which are arranged in sequence, wherein each device works in a closed environment, while the devices are connected in a sealed manner, so that potatoes are subjected to processes in a closed environment, except the washing process, the probability that potatoes are in contact with oxygen in the whole processing processes is greatly reduced, polyphenol oxidase (PPO) in potatoes can be effectively prevented from being in contact with oxygen in the air in the processing processes, oxidative polymerization can be avoided, potato browning can be effectively avoided, and the finally produced dried potato flour has relatively high quality. The production line is suitable for popularization and application in the field of potato processing.

Description

A kind of mealy potato production line
Technical field
The present invention relates to Rhizoma Solani tuber osi processing technique field, the preparation method of especially a kind of mealy potato and device thereof.
Background technology
Rhizoma Solani tuber osi, belongs to Solanaceae herbaceos perennial, and tuber can be edible, is the third-largest important cereal crops in the whole world, is only second to Semen Tritici aestivi and Semen Maydis. Rhizoma Solani tuber osi is also known as potato, Rhizoma Solani tuber osi, ocean Rhizoma Dioscoreae etc., the tuber of plant of Solanaceae. With Semen Tritici aestivi, Semen Maydis, Oryza glutinosa, Sorghum vulgare Pers. become the big crop in the world five.
The course of processing of mealy potato is generally divided into following step: cleaning-peeling-section-ripening-cooling-mud processed-dry, in the existing mealy potato course of processing, owing to its each operation is mostly directly carry out in atmosphere, this polyphenol oxidase (PPO) resulted in Rhizoma Solani tuber osi is easy to contact with the oxygen in air, oxidation polymerization can be there is, cause brown stain, Rhizoma Solani tuber osi blackening not only can be made after Rhizoma Solani tuber osi generation brown stain, the aminoacid of Rhizoma Solani tuber osi can be destroyed simultaneously, protein and ascorbic acid generation pathological changes, the nutritive value causing Rhizoma Solani tuber osi reduces, furthermore, after Rhizoma Solani tuber osi generation brown stain, its local flavor is poor, the product Wheat Protein that brown stain produces, harmful components can be produced, such as acrylamide, it is detrimental to health.
Summary of the invention
The technical problem to be solved is to provide a kind of mealy potato production line avoiding Rhizoma Solani tuber osi that brown stain occurs in the course of processing.
The technical solution adopted for the present invention to solve the technical problems is: this mealy potato production line, including the rinser set gradually, device for peeling, slicing device, ripening device used, chiller, mud device processed, microwave drier;
Described rinser includes conveyer belt A, passive cylinder A, drive cylinder A, drive motor A, rinse bath A, secondary cleaning groove A, described passive cylinder A, cylinder A is driven to be tightened by conveyer belt A, drive motor A is used for making driving cylinder A rotate, a described rinse bath A, secondary cleaning groove A is arranged along the traffic direction of conveyer belt A successively, described conveyer belt A is network structure, a described rinse bath A includes the first tank A, described first tank A is between the conveyer belt A and the conveyer belt A of lower floor on upper strata, first time jet pipe A of many settings parallel to each other it is provided with in first tank A, described first time jet pipe A is arranged at intervals with multiple first time nozzle A, described first time nozzle A is towards the conveyer belt A on upper strata, described first tank A is provided above on multiple first jet pipe A, jet pipe A is arranged at intervals with on described first multiple first top nozzle A, described first top nozzle A is towards the conveyer belt A on upper strata, the bottom of the first tank A is connected to the first blow-off pipe A communicated therewith,Described secondary cleaning groove A includes the second tank A, described second tank A is between the conveyer belt A and the conveyer belt A of lower floor on upper strata, second time jet pipe A of many settings parallel to each other it is provided with in second tank A, described second time jet pipe A is arranged at intervals with multiple second time nozzle A, described second time nozzle A is towards the conveyer belt A on upper strata, described second tank A is provided above on multiple second jet pipe A, jet pipe A is arranged at intervals with on described second multiple second top nozzle A, described second top nozzle A is towards the conveyer belt A on upper strata, jet pipe A on second, second time jet pipe A all connects with high-pressure water pipe, the bottom of the second tank A is connected to the second blow-off pipe A communicated therewith, described second blow-off pipe A end is connected to pond A, described pond A is provided with water inlet A and water outlet A, described water inlet A and the connection of the second blow-off pipe A end, described water outlet A is connected to aqueduct A, described aqueduct A is provided with water pump A, the end of aqueduct A respectively with first on jet pipe A, first time jet pipe A connection,
Described device for peeling includes airtight outer cylinder body B, drive motor B, it is provided with rotating disk B in described outer cylinder body B, the external diameter of described rotating disk B and the internal diameter of outer cylinder body B match, the lower surface center of described rotating disk B is fixed with rotating shaft B, rotating shaft B lower end extends to outside outer cylinder body B, the output shaft of drive motor B is connected with the lower end of rotating shaft B, the upper surface of described rotating disk B is waveform, the inside of outer cylinder body B is divided into peeling cavity B and storage cavity B by rotating disk B, it is provided with fountain head B in described peeling cavity B, described fountain head B is positioned at above rotating disk B and towards rotating disk B, described fountain head B is connected to drainage tube B, drainage tube B is provided with stop valve B, described drainage tube B is connected with high-pressure water pipe, the barrel of described outer cylinder body B is provided with discharging opening B, described discharging opening B is positioned on the horizontal plane of rotating disk B place, it is provided with annulus B in described peeling cavity B, the external diameter of described annulus B and the internal diameter of outer cylinder body B match, the inner wall surface of annulus B is abradant surface, the upper end of annulus B is provided with lowering or hoisting gear B, when the lower end of annulus B is leaned on into rotating disk B, discharging opening B is blocked by annulus B, when annulus B is moved upward to peak, discharging opening B connects with peeling cavity B, described rotating disk B is provided with multiple water hole B, described water hole B will remove the peel cavity B and connect with storage cavity B, the bottom of described outer cylinder body B is provided with discharge outlet B, discharge outlet B is connected to the first blow-off pipe B, first blow-off pipe B is provided with the first conducting valve B, the end of the first blow-off pipe B is connected to airtight transition water tank B, the bottom of described transition water tank B is connected to the second blow-off pipe B in communication, described second blow-off pipe B is provided with the second conducting valve B, described outer cylinder body B is provided above transition cylinder B, the described lower end of transition cylinder B and the upper end of outer cylinder body B are tightly connected and are provided with the first control valve B in the lower end of transition cylinder B, the upper end of transition cylinder B is provided with the second control valve B,
Described slicing device includes airtight housing C, it is provided with horizontal pressure foot C in described housing C, telescopic cylinder C, the cutter battle array C of multiple bar blade C composition, polylith striker plate C, described telescopic cylinder C is fixed on the top of housing C, the push-pull bar C of telescopic cylinder C is down, described horizontal pressure foot C is fixed on the end of push-pull bar C, multiple bar blade C settings parallel to each other and be positioned at immediately below horizontal pressure foot C, the blade of multiple bar blade C is in same level and towards horizontal pressure foot C, polylith striker plate C is arranged on the surrounding of cutter battle array C, the cross section size of described cutter battle array C is identical with the cross section size of horizontal pressure foot C, described housing C is connected to passage C, one end of described passage C and discharging opening B are tightly connected, the other end extends to the top edge of striker plate C through housing C, described horizontal pressure foot C is fixed with baffle plate C, when the blade of the horizontal pressure foot C lower surface and bar blade being moved downward to horizontal pressure foot C contacts, described baffle plate C is positioned at the discharge outlet of passage C and is blocked, when horizontal pressure foot C is moved upward to peak, described baffle plate C is positioned at above the discharging opening of passage C, described passage C is provided with shutoff valve C, it is provided with discharging opening C bottom described housing C, described discharging opening C is positioned at immediately below cutter battle array C,
Described ripening device used include steam generator D, inner barrel D and outer cylinder body D, described inner barrel D is arranged in outer cylinder body D, an airtight mezzanine space D is formed between described outer cylinder body D and inner barrel D, the barrel of described inner barrel is provided with steam passage holes D, steam generator D is connected by steam pipe D with mezzanine space D, the upper end of described inner barrel D is provided with the first stop valve D, the lower end of inner barrel D is provided with the second stop valve D, the upper end of described inner barrel D is connected to transition cylinder D, the upper end of described transition cylinder D is connected to hopper D, the discharging opening of described hopper D is provided with the 3rd stop valve D, the charging aperture of described hopper D and discharging opening C are tightly connected,
Described chiller includes airtight vacuum chamber E, described vacuum chamber E is connected to vacuum pump E, the bottom of described vacuum chamber E is provided with discharging opening E, described discharging opening E is sealedly connected with First Transition cylinder E, the upper end of described First Transition cylinder E is provided with the first stop valve E, the lower end of described First Transition cylinder E is provided with the second stop valve E, described vacuum chamber E is provided above the second transition cylinder E, the lower end of described second transition cylinder E is tightly connected with vacuum chamber E and connects with vacuum chamber E inside, the lower end of described second transition cylinder E is provided with the 3rd stop valve E, the described upper end of the second transition cylinder E and the lower end of inner barrel D are tightly connected,
Described mud device processed includes airtight cylindrical shell F, it is provided with rotating shaft F in described cylindrical shell F, one end of rotating shaft F extends to outside cylindrical shell F and this end is connected to the drive motor F for driving rotating shaft F to rotate, the axial line of described rotating shaft F and the central axes of cylindrical shell F, described rotating shaft F is provided with spiral-push plate F, the surface of described spiral-push plate F and rotating shaft F, the inner surface of cylindrical shell F surrounds a spiral channel F jointly, described cylindrical shell F has charging aperture F and discharging opening F, one end of described charging aperture F and spiral channel F connects, the lower end of described charging aperture F and the second transition cylinder E is tightly connected, the other end of discharging opening F and spiral channel F connects, described discharging opening F is connected to discharge nozzle F, the end of described discharge nozzle F extends to outside cylindrical shell F, the end of described discharge nozzle F is provided with stop valve F, described discharging opening F place is provided with mud structure F processed, described mud structure F processed includes the frustum F being fixed on rotating shaft F end, described frustum F is set on rotating shaft F, the miner diameter end external diameter of described frustum F is identical with the external diameter size of rotating shaft F and the miner diameter end of frustum F is towards spiral channel F, the bigger diameter end external diameter of the described frustum F internal diameter 0.5-1mm less than cylindrical shell F, it is provided with precut device F in described spiral channel F, described precut device F includes fixed border F, described fixed border F is fixed on spiral-push plate F, the latticed cutter battle array F of multiple blade composition is set in fixed border F,
Described microwave drier includes airtight casing G, microwave emitter G, microwave receiver G, heating cylinder G it is provided with in described casing G, the upper end of described heating cylinder G is sealedly connected with transition cylinder G, the upper end of described transition cylinder G extends to outside casing G and is connected with the end seal of discharge nozzle F, the lower end of described transition cylinder G is provided with the first stop valve G, the lower end of described heating cylinder G extends to outside casing G and is provided with the second stop valve G in the lower end of heating cylinder G, and described microwave emitter G, microwave receiver G are separately positioned on the both sides of heating cylinder G.
Further, being provided with multiple filter screen A in described pond A, multiple filter screen A are successively set between water inlet A and water outlet A; Described conveyer belt A is provided above hopper A, and the discharging opening of hopper A is towards conveyer belt A, and hopper A is positioned at the outside of a rinse bath A; The arranged outside of described secondary cleaning groove A has splicing groove A, the lower end of the upper end of transition cylinder B and splicing groove A is tightly connected, being connected to deflector chute A on described splicing groove A, one end of described deflector chute A is connected with splicing groove A, and the other end extends to the outside of passive cylinder A and contacts with conveyer belt A.
Further, the lower surface of described horizontal pressure foot C is provided with one layer of cushion rubber bumper C.
Further, the outer surface of described frustum F is provided with multiple scraper plate F, and the angle between described scraper plate F and the bus of frustum F is 30-60 degree.
Further, described casing G is arranged below vibrosieve G, and described vibrosieve G is connected to vibrating motor G, and described vibrosieve G is connected by flexible member G with casing G.
It is further, described vibrosieve G is arranged below the first splicing groove G and the second splicing groove G, described first splicing groove G is arranged on immediately below vibrosieve G, described vibrosieve G is obliquely installed, the height on the right-hand member distance ground of vibrosieve G is more than the distance on left end distance ground, described second splicing groove G is arranged on the left side of vibrosieve G, and the left end of described vibrosieve G is connected to stock guide G, and the right-hand member of described stock guide G extends in the second splicing groove G.
Further, described outer cylinder body B is connected to the nitrogen tube B for being filled with nitrogen in outer cylinder body B; Described housing C is connected to the nitrogen tube C for being filled with nitrogen in housing C; Described outer cylinder body D is connected to the nitrogen tube D for being filled with nitrogen in outer cylinder body D; Described housing F is connected to the nitrogen tube F for being filled with nitrogen in housing F; Described casing G is connected to the nitrogen tube G for being filled with nitrogen in casing G.
The invention has the beneficial effects as follows: this mealy potato production line is by the rinser set gradually, device for peeling, slicing device, ripening device used, chiller, mud device processed, microwave drier forms, each device all works in airtight environment, all it is tightly connected between each device simultaneously, make Rhizoma Solani tuber osi except matting, other operations all carry out in the environment sealed, the probability that collateral security Rhizoma Solani tuber osi contacts with oxygen in the whole course of processing is substantially reduced, can effectively prevent the polyphenol oxidase (PPO) in course of processing Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only embodiments of the invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to the accompanying drawing provided.
Fig. 1 is the structural representation of mealy potato production line of the present invention;
Description of symbols in figure: rinser 1, including conveyer belt A101, passive cylinder A102, drive cylinder A103, drive motor A104, rinse bath A105, first tank A1051, first time jet pipe A1052, first time nozzle A1053, jet pipe A1054 on first, first top nozzle A1055, first blow-off pipe A1056, secondary cleaning groove A106, second tank A1061, second time jet pipe A1062, second time nozzle A1063, jet pipe A1064 on second, second top nozzle A1065, second blow-off pipe A1066, pond A1067, aqueduct A1068, water pump A1069, filter screen A107, hopper A108, splicing groove A109, deflector chute A110,Device for peeling 2, outer cylinder body B201, peeling cavity B2011, storage cavity B2012, drive motor B202, rotating disk B203, rotating shaft B204, fountain head B205, drainage tube B206, stop valve B207, discharging opening B208, annulus B209, lowering or hoisting gear B210, water hole B211, discharge outlet B212, first blow-off pipe B213, first conducting valve B214, transition water tank B215, second blow-off pipe B216, second conducting valve B217, transition cylinder B218, first controls valve B219, second controls valve B220, nitrogen tube B221, slicing device 3, housing C301, horizontal pressure foot C302, telescopic cylinder C303, bar blade C304, cutter battle array C305, striker plate C306, push-pull bar C307, passage C308, baffle plate C309, shutoff valve C 310, discharging opening C311, cushion rubber bumper C312, nitrogen tube C313, ripening device used 4, steam generator D401, inner barrel D402, outer cylinder body D403, mezzanine space D404, steam passage holes D405, the first stop valve D406, the second stop valve D407, transition cylinder D408, hopper D409, the 3rd stop valve D410, nitrogen tube D411, chiller 5, vacuum chamber E501, vacuum pump E502, discharging opening E503, First Transition cylinder E504, the first stop valve E505, the second stop valve E506, the second transition cylinder E507, the 3rd stop valve E508, mud device 6 processed, cylindrical shell F601, rotating shaft F602, drive motor F603, spiral-push plate F604, spiral channel F605, charging aperture F606, discharging opening F607, mud structure F608 processed, frustum F6081, scraper plate F6082, precut device F609, fixed border F6091, latticed cutter battle array F6092, discharge nozzle F610, stop valve F611, nitrogen tube F612, microwave drier 7, casing G701, microwave emitter G702, microwave receiver G703, heating cylinder G704, transition cylinder G705, the first stop valve G706, the second stop valve G707, vibrosieve G708, vibrating motor G709, flexible member G710, the first splicing groove G711, the second splicing groove G712, stock guide G713, nitrogen tube G714.
Detailed description of the invention
For making the purpose of the embodiment of the present invention, technical scheme and advantage clearly, below in conjunction with the accompanying drawing in the embodiment of the present invention, technical scheme in the embodiment of the present invention is clearly and completely described, obviously, described embodiment is a part of embodiment of the present invention, rather than whole embodiments. Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not making creative work premise, broadly fall into the scope of protection of the invention.
As it is shown in figure 1, this mealy potato production line, including the rinser 1 set gradually, device for peeling 2, slicing device 3, ripening device used 4, chiller 5, mud device 6 processed, microwave drier 7;
Described rinser 1 includes conveyer belt A101, passive cylinder A102, drive cylinder A103, drive motor A104, rinse bath A105, secondary cleaning groove A106, described passive cylinder A102, cylinder A103 is driven to be tightened by conveyer belt A101, drive motor A104 is used for making driving cylinder A103 rotate, a described rinse bath A105, secondary cleaning groove A106 is arranged along the traffic direction of conveyer belt A101 successively, described conveyer belt A101 is network structure, a described rinse bath A105 includes the first tank A1051, described first tank A1051 is between the conveyer belt A101 and the conveyer belt A101 of lower floor on upper strata, first time jet pipe A1052 of many settings parallel to each other it is provided with in first tank A1051, described first time jet pipe A1052 is arranged at intervals with multiple first time nozzle A1053, described first time nozzle A1053 is towards the conveyer belt A101 on upper strata, described first tank A1051 is provided above on multiple first jet pipe A1054, jet pipe A1054 is arranged at intervals with on described first multiple first top nozzle A1055, described first top nozzle A1055 is towards the conveyer belt A101 on upper strata, the bottom of the first tank A1051 is connected to the first blow-off pipe A1056 communicated therewith,Described secondary cleaning groove A106 includes the second tank A1061, described second tank A1061 is between the conveyer belt A101 and the conveyer belt A101 of lower floor on upper strata, second time jet pipe A1062 of many settings parallel to each other it is provided with in second tank A1061, described second time jet pipe A1062 is arranged at intervals with multiple second time nozzle A1063, described second time nozzle A1063 is towards the conveyer belt A101 on upper strata, described second tank A1061 is provided above on multiple second jet pipe A1064, jet pipe A1064 is arranged at intervals with on described second multiple second top nozzle A1065, described second top nozzle A1065 is towards the conveyer belt A101 on upper strata, jet pipe A1064 on second, second time jet pipe A1062 all connects with high-pressure water pipe, the bottom of the second tank A1061 is connected to the second blow-off pipe A1066 communicated therewith, described second blow-off pipe A1066 end is connected to pond A1067, described pond A1067 is provided with water inlet A and water outlet A, described water inlet A and the connection of the second blow-off pipe A1066 end, described water outlet A is connected to aqueduct A1068, described aqueduct A1068 is provided with water pump A1069, the end of aqueduct A1068 respectively with first on jet pipe A1054, first time jet pipe A1052 connection,
Described device for peeling 2 includes airtight outer cylinder body B201, drive motor B202, it is provided with rotating disk B203 in described outer cylinder body B201, the external diameter of described rotating disk B203 and the internal diameter of outer cylinder body B201 match, the lower surface center of described rotating disk B203 is fixed with rotating shaft B204, rotating shaft B204 lower end extends to outside outer cylinder body B201, the output shaft of drive motor B202 is connected with the lower end of rotating shaft B204, the upper surface of described rotating disk B203 is waveform, the inside of outer cylinder body B201 is divided into peeling cavity B2011 and storage cavity B2012 by rotating disk B203, it is provided with fountain head B205 in described peeling cavity B2011, described fountain head B205 is positioned at above rotating disk B203 and towards rotating disk B203, described fountain head B205 is connected to drainage tube B206, drainage tube B206 is provided with stop valve B207, described drainage tube B206 is connected with high-pressure water pipe, the barrel of described outer cylinder body B201 is provided with discharging opening B208, described discharging opening B208 is positioned on the horizontal plane of rotating disk B203 place, it is provided with annulus B209 in described peeling cavity B2011, the external diameter of described annulus B209 and the internal diameter of outer cylinder body B201 match, the inner wall surface of annulus B209 is abradant surface, the upper end of annulus B209 is provided with lowering or hoisting gear B210, when the lower end of annulus B209 is leaned on into rotating disk B203, discharging opening B208 is blocked by annulus B209, when annulus B209 is moved upward to peak, discharging opening B208 connects with peeling cavity B2011, described rotating disk B203 is provided with multiple water hole B211, described water hole B211 will remove the peel cavity B2011 and connect with storage cavity B2012, the bottom of described outer cylinder body B201 is provided with discharge outlet B212, discharge outlet B212 is connected to the first blow-off pipe B213, first blow-off pipe B213 is provided with the first conducting valve B214, the end of the first blow-off pipe B213 is connected to airtight transition water tank B215, the bottom of described transition water tank B215 is connected to the second blow-off pipe B216 in communication, described second blow-off pipe B216 is provided with the second conducting valve B217, described outer cylinder body B201 is provided above transition cylinder B218, the described lower end of transition cylinder B218 and the upper end of outer cylinder body B201 are tightly connected and are provided with the first control valve B219 in the lower end of transition cylinder B218, the upper end of transition cylinder B218 is provided with the second control valve B220,
Described slicing device 3 includes airtight housing C301, it is provided with horizontal pressure foot C302 in described housing C301, telescopic cylinder C303, the cutter battle array C305 of multiple bar blade C304 composition, polylith striker plate C306, described telescopic cylinder C303 is fixed on the top of housing C301, the push-pull bar C307 of telescopic cylinder C303 is down, described horizontal pressure foot C302 is fixed on the end of push-pull bar C307, multiple bar blade C304 settings parallel to each other and be positioned at immediately below horizontal pressure foot C302, the blade of multiple bar blade C304 is in same level and towards horizontal pressure foot C302, polylith striker plate C306 is arranged on the surrounding of cutter battle array C305, the cross section size of described cutter battle array C305 is identical with the cross section size of horizontal pressure foot C302, described housing C301 is connected to passage C308, one end of described passage C308 and discharging opening B208 are tightly connected, the other end extends to the top edge of striker plate C306 through housing C301, described horizontal pressure foot C302 is fixed with baffle plate C309, when the blade of the horizontal pressure foot C302 lower surface and bar blade C304 being moved downward to horizontal pressure foot C302 contacts, described baffle plate C309 is positioned at the discharge outlet of passage C308 and is blocked, when horizontal pressure foot C302 is moved upward to peak, described baffle plate C309 is positioned at above the discharging opening of passage C308, described passage C308 is provided with shutoff valve C, 310, it is provided with discharging opening C311 bottom described housing C301, described discharging opening C311 is positioned at immediately below cutter battle array C305,
Described ripening device used 4 include steam generator D401, inner barrel D402 and outer cylinder body D403, described inner barrel D402 is arranged in outer cylinder body D403, an airtight mezzanine space D404 is formed between described outer cylinder body D403 and inner barrel D402, the barrel of described inner barrel is provided with steam passage holes D405, steam generator D401 is connected by steam pipe D with mezzanine space D404, the upper end of described inner barrel D402 is provided with the first stop valve D406, the lower end of inner barrel D402 is provided with the second stop valve D407, the upper end of described inner barrel D402 is connected to transition cylinder D408, the upper end of described transition cylinder D408 is connected to hopper D409, the discharging opening of described hopper D409 is provided with the 3rd stop valve D410, the charging aperture of described hopper D409 and discharging opening C311 are tightly connected,
Described chiller 5 includes airtight vacuum chamber E501, described vacuum chamber E501 is connected to vacuum pump E502, the bottom of described vacuum chamber E501 is provided with discharging opening E503, described discharging opening E503 is sealedly connected with First Transition cylinder E504, the upper end of described First Transition cylinder E504 is provided with the first stop valve E505, the lower end of described First Transition cylinder E504 is provided with the second stop valve E506, described vacuum chamber E501 is provided above the second transition cylinder E507, the lower end of described second transition cylinder E507 is tightly connected with vacuum chamber E501 and connects with vacuum chamber E501 inside, the lower end of described second transition cylinder E507 is provided with the 3rd stop valve E508, the described upper end of the second transition cylinder E507 and the lower end of inner barrel D402 are tightly connected,
Described mud device 6 processed includes airtight cylindrical shell F601, it is provided with rotating shaft F602 in described cylindrical shell F601, one end of rotating shaft F602 extends to outside cylindrical shell F601 and this end is connected to the drive motor F603 for driving rotating shaft F602 to rotate, the axial line of described rotating shaft F602 and the central axes of cylindrical shell F601, described rotating shaft F602 is provided with spiral-push plate F604, the surface of described spiral-push plate F604 and rotating shaft F602, the inner surface of cylindrical shell F601 surrounds a spiral channel F605 jointly, described cylindrical shell F601 has charging aperture F606 and discharging opening F607, one end of described charging aperture F606 and spiral channel F605 connects, the lower end of described charging aperture F606 and the second transition cylinder E507 is tightly connected, the other end of discharging opening F607 and spiral channel F5 connects, described discharging opening F607 is connected to discharge nozzle F610, the end of described discharge nozzle F610 extends to outside cylindrical shell F601, the end of described discharge nozzle F610 is provided with stop valve F611,Described discharging opening F607 place is provided with mud structure F608 processed, described mud structure F608 processed includes the frustum F6081 being fixed on rotating shaft F602 end, described frustum F6081 is set on rotating shaft F602, the miner diameter end external diameter of described frustum F6081 is identical with the external diameter size of rotating shaft F602 and the miner diameter end of frustum F6081 is towards spiral channel F605, the bigger diameter end external diameter of the described frustum F6081 internal diameter 0.5-1mm less than cylindrical shell F601, it is provided with precut device F609 in described spiral channel F605, described precut device F609 includes fixed border F6091, described fixed border F6091 is fixed on spiral-push plate F604, the latticed cutter battle array F6092 of multiple blade composition is set in fixed border F6091,
Described microwave drier 7 includes airtight casing G701, it is provided with microwave emitter G702 in described casing G701, microwave receiver G703, heating cylinder G704, the upper end of described heating cylinder G704 is sealedly connected with transition cylinder G705, the upper end of described transition cylinder G705 extends to outside casing G701 and is connected with the end seal of discharge nozzle F610, the lower end of described transition cylinder G705 is provided with the first stop valve G706, the lower end of described heating cylinder G704 extends to outside casing G701 and is provided with the second stop valve G707 in the lower end of heating cylinder G704, described microwave emitter G702, microwave receiver G703 is separately positioned on the both sides of heating cylinder G704.
This mealy potato production line is by the rinser 1 set gradually, device for peeling 2, slicing device 3, ripening device used 4, chiller 5, mud device 6 processed, microwave drier 7 forms, each device all works in airtight environment, all it is tightly connected between each device simultaneously, make Rhizoma Solani tuber osi except matting, other operations all carry out in the environment sealed, the probability that collateral security Rhizoma Solani tuber osi contacts with oxygen in the whole course of processing is substantially reduced, can effectively prevent the polyphenol oxidase (PPO) in course of processing Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
When Rhizoma Solani tuber osi is carried out, only need to the Rhizoma Solani tuber osi that need processing be placed on conveyer belt A101, conveyer belt A101 drives Rhizoma Solani tuber osi to move along conveyer belt A101 in moving process, Rhizoma Solani tuber osi sequentially passes through a rinse bath A105 in the process of movement, secondary cleaning groove A106, Rhizoma Solani tuber osi is through a rinse bath A105, it is positioned at first below Rhizoma Solani tuber osi time the water under high pressure of jet pipe A1052 and upwards sprays from first nozzle A1053 and be sprayed on Rhizoma Solani tuber osi, being positioned on first above Rhizoma Solani tuber osi the water under high pressure of jet pipe A1054 is sprayed onto Rhizoma Solani tuber osi downwards from the first top nozzle A1055, so just whole Rhizoma Solani tuber osi can be carried out cleaning showers, Rhizoma Solani tuber osi after once cleaning subsequently enters in secondary cleaning groove A106, now, it is positioned at second below Rhizoma Solani tuber osi time the water under high pressure of jet pipe A1062 and upwards sprays from second nozzle A1063 and be sprayed on Rhizoma Solani tuber osi, being positioned on second above Rhizoma Solani tuber osi the water under high pressure of jet pipe A1064 is sprayed onto Rhizoma Solani tuber osi downwards from the second top nozzle A1065, so just whole Rhizoma Solani tuber osi can be carried out cleaning showers, Rhizoma Solani tuber osi after secondary cleaning becomes very clean, simultaneously, water after once cleaning falls in the first tank A1051, during owing to once cleaning, on Rhizoma Solani tuber osi epidermis, the earth residue of big absolutely number is all rinsed and falls in the first tank A1051, so the water in the first tank A1051 is comparatively muddy, directly emit from the first blow-off pipe A1056, water after secondary cleaning falls into the second tank A1061, during due to secondary cleaning, Rhizoma Solani tuber osi epidermis only remains little earth residue after once cleaning, so Rhizoma Solani tuber osi is once cleaned by water also comparatively limpid can be also used in the second tank A1061, therefore, the second blow-off pipe A1066 that water in second tank A1061 is connected by bottom is discharged in the A1067 of pond, then utilize water pump A1069 that by aqueduct A1068, water in the A1067 of pond is sent into jet pipe A1054 on first, in first time jet pipe A1052, thus Rhizoma Solani tuber osi is once cleaned, so just water consumption can be reduced, save cost.
In order to avoid water pump A1069 or aqueduct A1068 is blocked by the residue earth in the A1067 of pond, multiple filter screen A107 it is provided with in described pond A1067, multiple filter screen A107 are successively set between water inlet A and water outlet A, so, water in the A1067 of pond first passes through recycling water pump A1069 after multiple filter screen A107 filters and by aqueduct A1068, water in the A1067 of pond is sent into jet pipe A1054 on first, in first time jet pipe A1052, water pump A1069 or aqueduct A1068 is blocked by the residue earth that so just can be prevented effectively from the A1067 of pond, ensure being smoothed out of matting.
It addition, in order to ensure filter effect, the mesh size of multiple filter screen A107 diminishes successively, the maximum filter screen A107 of described mesh is positioned at water inlet A place, and the minimum filter screen A107 of described mesh is positioned at water outlet A place.
For the ease of feeding, described conveyer belt A101 is provided above hopper A108, and the discharging opening of hopper A108 is towards conveyer belt A101, hopper A108 is positioned at the outside of a rinse bath A105, so, only the Rhizoma Solani tuber osi cleaned need to being needed to put in hopper A108, operation is very easy, simultaneously, for the ease of splicing, the arranged outside of described secondary cleaning groove A106 has splicing groove A109, the lower end of the upper end of transition cylinder B218 and splicing groove A109 is tightly connected, described splicing groove A109 is connected to deflector chute A110, one end of described deflector chute A110 is connected with splicing groove A109, the other end extends to the outside of passive cylinder A102 and contacts with conveyer belt A101, clean complete Rhizoma Solani tuber osi along conveyer belt A101 move to deflector chute A110 termination time, fall in splicing groove A109 along deflector chute A110, whole process carries out automatically, without manually carrying, save time and laborsaving.
When carrying out peeling and processing, first open the second control valve B220 that transition cylinder B218 upper end is arranged, the Rhizoma Solani tuber osi now cleaned up in splicing groove A109 falls in transition cylinder B218, it is then shut off the second control valve B220, open the first control valve B219 being arranged on transition cylinder B218 lower end again, the Rhizoma Solani tuber osi in transition cylinder B218 is made to fall in peeling cavity B2011, now, the lower end of annulus B209 is leaned on into rotating disk B203, discharging opening B208 is blocked by annulus B209, drive motor B202 drive shaft B204 rotates and then drives rotating disk B203 to rotate, owing to the upper surface of rotating disk B203 is waveform, rotating disk B203 can the inner surface thrown with annulus B209 contacts and rubs by Rhizoma Solani tuber osi in rotation process, owing to the inner wall surface of annulus B209 is abradant surface, Rhizoma Solani tuber osi contacts in the process of friction with annulus B209, the epidermis of Rhizoma Solani tuber osi can be rubbed off, simultaneously, the fountain head B205 arranged in peeling cavity B2011 sprays the current of high pressure, Rhizoma Solani tuber osi is rinsed, the Rhizoma Solani tuber osi epidermis wiped is fallen into from Rhizoma Solani tuber osi surface washing and flows in storage cavity B2012 by the multiple water hole B211 arranged rotating disk B203, when hypervolia in storage cavity B2012, open the first conducting valve B214 arranged on the first blow-off pipe B213, water in storage cavity B2012 along the first blowdown pipe flow to transition water tank B215 in, it is then shut off the first conducting valve B214, open the second conducting valve B217 arranged on the second blow-off pipe B216, water in transition water tank B215 is discharged along the second blow-off pipe B216, when Rhizoma Solani tuber osi epidermis is removed after totally, lowering or hoisting gear B210 is utilized to be risen by annulus B209, discharging opening B208 is made to connect with peeling cavity B2011, now, rotating disk B203 is rotated further to be thrown away from discharging opening B208 by the Rhizoma Solani tuber osi after peeling and falls into housing C301 along passage C308, this device for peeling 2 decortication effect is good, simultaneously, Rhizoma Solani tuber osi can be separated with epidermis, furthermore, by arranging transition cylinder B218 and transition water tank B215, discharging opening B208 and passage C308 is tightly connected simultaneously, can so that inside outer cylinder body B201 hardly with contacting external air, can effectively prevent the polyphenol oxidase (PPO) in peeling process Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
Prevent the polyphenol oxidase (PPO) in peeling process Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization to occur, described outer cylinder body B201 is connected to the nitrogen tube B221 for being filled with nitrogen in outer cylinder body B201; In peeling process, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher. Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
When carrying out slicing treatment, enter passage C308 from the discharging opening B208 Rhizoma Solani tuber osi thrown away, first open and passage C308 is provided with shutoff valve C 310, Rhizoma Solani tuber osi landing in passage C308 is to cutter battle array C305 upper surface, now, telescopic cylinder C303 action, push-pull bar C307 is made to move downward, horizontal pressure foot C302 is promoted to move downward, horizontal pressure foot C302 drives baffle plate C309 to move downward in the process moved downward, when horizontal pressure foot C302 contacts with Rhizoma Solani tuber osi and continues to move downward, Rhizoma Solani tuber osi is cut into lamellar by bar blade C304, fall from the gap of bar blade C304 and then fall into hopper D409 from discharging opening C311, when the blade of the horizontal pressure foot C302 lower surface and bar blade C304 being moved downward to horizontal pressure foot C302 contacts, described baffle plate C309 is positioned at the discharge outlet of passage C308 and is blocked, do not have Rhizoma Solani tuber osi landing again to cutter battle array C305 surface, then, telescopic cylinder C303 action, push-pull bar C307 is made to move upward, horizontal pressure foot C302 is pulled to move upward, horizontal pressure foot C302 drives baffle plate C309 to move upward in the process moved upward, when horizontal pressure foot C302 is moved upward to peak, described baffle plate C309 is positioned at above the discharging opening of passage C308, now, Rhizoma Solani tuber osi in passage C308 may proceed to landing to cutter battle array C305 upper surface, carry out slicing action next time, whole slicing processes can carry out continuously automatically, dicing effect is better simultaneously, additionally, passage C308 and discharging opening B208 is tightly connected, passage C308 is provided with shutoff valve C 310, the charging aperture of hopper D409 and discharging opening C311 are tightly connected, can so that inside housing C301 hardly with contacting external air, can effectively prevent the polyphenol oxidase (PPO) in slicing processes Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
Further, in order to avoid potato chips is damaged by pressure by horizontal pressure foot C302, the lower surface of described horizontal pressure foot C302 is provided with one layer of cushion rubber bumper C312.
It addition, prevent the polyphenol oxidase (PPO) in slicing processes Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization occurs, described housing C301 is connected to the nitrogen tube C313 for being filled with nitrogen in housing C301; In slicing processes, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher. Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
When Rhizoma Solani tuber osi is carried out ripening, first open the 3rd stop valve D410 that the discharging opening of hopper D409 is arranged, the potato chips in hopper D409 is made to fall in transition cylinder D408, it is then shut off the 3rd stop valve D410, then the first stop valve D406 is opened, the potato chips in transition cylinder D408 is made to fall in inner barrel D402, close the first stop valve D406, now, steam generator D401 work produces the steam of high temperature, the steam of high temperature flows in mezzanine space D404 along steam pipe D, then high-temperature steam enters inner barrel D402 by steam passage holes D405 and contacts with potato chips and potato chips is heated ripening, after potato chips is heated to ripening, open the second stop valve D407 that the lower end of inner barrel D402 is arranged, the potato chips of ripening falls in the second transition cylinder E507, this ripening device used 4 utilizes steam that Rhizoma Solani tuber osi is carried out ripening, Rhizoma Solani tuber osi rapid aging can be made, ripening effect is high, whole maturing process carries out automatically simultaneously, without a dead lift Rhizoma Solani tuber osi, additionally, by arranging transition cylinder D408, can so that inside outer cylinder body D403 hardly with contacting external air, can effectively prevent the polyphenol oxidase (PPO) in maturing process Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
It addition, prevent the polyphenol oxidase (PPO) in maturing process Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further, it is to avoid oxidation polymerization occurs, described outer cylinder body D403 is connected to the nitrogen tube D411 for being filled with nitrogen in outer cylinder body D403; In maturing process, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher. Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
When Rhizoma Solani tuber osi is cooled down, first open the 3rd stop valve E508 being arranged on the second transition cylinder E507 lower end, the high temperature Rhizoma Solani tuber osi slabbing making ripening enters in vacuum chamber E501, it is then shut off the 3rd stop valve, open vacuum pump E502, it is evacuated in vacuum chamber E501, the potato chips of high temperature quickly cools down under vacuum conditions, when potato chips is cooled to room temperature, open the first stop valve E505, the potato chips in vacuum chamber E501 is made to fall in First Transition cylinder E504, it is then shut off the first stop valve E505, Rhizoma Solani tuber osi is cooled down by this chiller 5 under vacuum conditions, due under vacuum environment, temperature is non-normally low, Rhizoma Solani tuber osi can be made quickly to cool down, good cooling results, simultaneously, in vacuum environment, can effectively prevent the polyphenol oxidase (PPO) in cooling procedure Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
When potato chips being carried out mud processed and processing, open the second stop valve 506, potato chips is made to fall in cylindrical shell F601 from charging aperture F606, the potato chips put into moves along spiral channel F605 to discharging opening F607 under the spiral-push plate F604 effect rotated, owing to being provided with precut device F609 in spiral channel F605, described precut device F609 includes fixed border F6091, described fixed border F6091 is fixed on spiral-push plate F604, the latticed cutter battle array F6092 of multiple blade composition is set in fixed border F6091, first potato chips can touch latticed cutter battle array F6092 along the spiral channel F605 process moved, potato chips can be cut into fritter after latticed cutter battle array F6092, little potato chips block continuation is made into mashed potatoes by mud structure 8 processed after moving to reach mud structure F608 processed along spiral channel F605 under the effect of spiral-push plate F604, the mashed potatoes made is discharged to discharge nozzle F610 from discharging opening F607, fritter it is cut in advance due to potato chips, so just it is more prone to be made into potato chips mud, the load that drive motor F603 bears is also less, the service life of drive motor F603 can be greatly prolonged, thus decreasing maintenance and the replacing of drive motor F603, and then the cost of Rhizoma Solani tuber osi mud is also just relatively low, additionally, the lower end of charging aperture F606 and the second transition cylinder E507 is tightly connected, the end of discharge nozzle F610 is provided with stop valve F611, and this mud process processed is to carry out in airtight cylindrical shell F601, can effectively prevent the polyphenol oxidase (PPO) in mud process Rhizoma Solani tuber osi processed from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
In order to enable potato chips quickly to move along the inclined-plane of frustum F6081, the outer surface of described frustum F6081 is provided with multiple scraper plate F6082, and the angle between described scraper plate F6082 and the bus of frustum F6081 is 30-60 degree.One thrust of potato chips can be additionally given with frustum F6081 so that it is can move along frustum F6081 inclined-plane faster, it is to avoid frustum F6081 inclined-plane is piled up too much potato chips and causes that mud structure F608 processed is blocked when such scraper plate F6082 rotates.
Additionally, prevent the polyphenol oxidase (PPO) in mud process Rhizoma Solani tuber osi processed from contacting with the oxygen in air to protect further, avoid oxidation polymerization, described cylindrical shell F601 is connected to the nitrogen tube F612 for being filled with nitrogen in cylindrical shell F601; In mud process processed, use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher. Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.
When to Rhizoma Solani tuber osi, you carry out micro-wave drying, first open stop valve F611, the mashed potatoes in discharge nozzle F610 is made to fall in transition cylinder G705, it is then shut off stop valve F611, then the first stop valve G706 is opened, the mashed potatoes in transition cylinder G705 is made to fall in heating cylinder G704, now open microwave emitter G702, microwave receiver G703, microwave traverse heating cylinder G704, mashed potatoes in heating cylinder G704 is thermally dried, when obtaining mealy potato after dry end, this microwave drier 7 utilizes microwave that mashed potatoes is dried heating, can quickly remove the moisture contained in mashed potatoes, drying effect is good, simultaneously, by arranging transition cylinder G705, can so that whole dry heat process all carries out in airtight environment, can effectively prevent the polyphenol oxidase (PPO) in dry heat process Rhizoma Solani tuber osi from contacting with the oxygen in air, avoid oxidation polymerization, can effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.
Collecting qualified mealy potato for the ease of screening, described casing G701 is arranged below vibrosieve G708, and described vibrosieve G708 is connected to vibrating motor G709, and described vibrosieve G708 is connected by flexible member G710 with casing G701. After mealy potato dries, opening the second stop valve G707, make the mealy potato in heating cylinder G704 fall in vibrosieve G708, vibrating motor G709 makes vibrosieve G708 vibrate, and qualified mealy potato can be sized out.
For the ease of collecting qualified mealy potato and underproof mealy potato, described vibrosieve G708 is arranged below the first splicing groove G711 and the second splicing groove G712, described first splicing groove G711 is arranged on immediately below vibrosieve G708, described vibrosieve G708 is obliquely installed, the height on the right-hand member distance ground of vibrosieve G708 is more than the distance on left end distance ground, described second splicing groove G712 is arranged on the left side of vibrosieve G708, the left end of described vibrosieve G708 is connected to stock guide G713, and the right-hand member of described stock guide G713 extends in the second splicing groove G712. Qualified mealy potato falls from vibrosieve G708 and falls in the first splicing groove G711, underproof mealy potato to left end and then falls in second splicing groove G712 along stock guide G713 along the vibrosieve G708 landing tilted, it is achieved that the screening of qualified mealy potato and defective mealy potato.
Additionally; prevent the polyphenol oxidase (PPO) in dry run Rhizoma Solani tuber osi from contacting with the oxygen in air to protect further; avoid oxidation polymerization; described casing G701 is connected to the nitrogen tube G714 for being filled with nitrogen in casing G701; in micro-wave drying process; use nitrogen as protective gas, it is possible to effectively prevent Rhizoma Solani tuber osi brown stain, thus ensureing that the mealy potato quality finally produced is higher.Simultaneously because the ratio that nitrogen contains in atmosphere is maximum, obtain easily, less costly.

Claims (7)

1. a mealy potato production line, it is characterised in that: the rinser (1) that includes setting gradually, device for peeling (2), slicing device (3), ripening device used (4), chiller (5), mud device processed (6), microwave drier (7);
Described rinser (1) includes conveyer belt A (101), passive cylinder A (102), drive cylinder A (103), drive motor A (104), rinse bath A (105), secondary cleaning groove A (106), described passive cylinder A (102), cylinder A (103) is driven to be tightened by conveyer belt A (101), drive motor A (104) is used for making driving cylinder A (103) rotate, a described rinse bath A (105), secondary cleaning groove A (106) is arranged along the traffic direction of conveyer belt A (101) successively, described conveyer belt A (101) is network structure, a described rinse bath A (105) includes the first tank A (1051), described first tank A (1051) is positioned between the conveyer belt A (101) on upper strata and the conveyer belt A (101) of lower floor, first time jet pipe A (1052) of many settings parallel to each other it is provided with in first tank A (1051), described first time jet pipe A (1052) is arranged at intervals with multiple first time nozzle A (1053), described first time nozzle A (1053) is towards the conveyer belt A (101) on upper strata, described first tank A (1051) is provided above on multiple first jet pipe A (1054), jet pipe A (1054) is arranged at intervals with on described first multiple first top nozzle A (1055), described first top nozzle A (1055) is towards the conveyer belt A (101) on upper strata, the bottom of the first tank A (1051) is connected to the first blow-off pipe A (1056) communicated therewith, described secondary cleaning groove A (106) includes the second tank A (1061), described second tank A (1061) is positioned between the conveyer belt A (101) on upper strata and the conveyer belt A (101) of lower floor, second time jet pipe A (1062) of many settings parallel to each other it is provided with in second tank A (1061), described second time jet pipe A (1062) is arranged at intervals with multiple second time nozzle A (1063), described second time nozzle A (1063) is towards the conveyer belt A (101) on upper strata, described second tank A (1061) is provided above on multiple second jet pipe A (1064), jet pipe A (1064) is arranged at intervals with on described second multiple second top nozzle A (1065), described second top nozzle A (1065) is towards the conveyer belt A (101) on upper strata, jet pipe A (1064) on second, second time jet pipe A (1062) all connects with high-pressure water pipe, the bottom of the second tank A (1061) is connected to the second blow-off pipe A (1066) communicated therewith, described second blow-off pipe A (1066) end is connected to pond A (1067), described pond A (1067) is provided with water inlet A and water outlet A, described water inlet A and the connection of the second blow-off pipe A (1066) end, described water outlet A is connected to aqueduct A (1068), described aqueduct A (1068) is provided with water pump A (1069), the end of aqueduct A (1068) respectively with first on jet pipe A (1054), first time jet pipe A (1052) connection,
Described device for peeling (2) includes airtight outer cylinder body B (201), drive motor B (202), it is provided with rotating disk B (203) in described outer cylinder body B (201), the external diameter of described rotating disk B (203) and the internal diameter of outer cylinder body B (201) match, the lower surface center of described rotating disk B (203) is fixed with rotating shaft B (204), rotating shaft B (204) lower end extends to outer cylinder body B (201) outward, the output shaft of drive motor B (202) is connected with the lower end of rotating shaft B (204), the upper surface of described rotating disk B (203) is waveform, the inside of outer cylinder body B (201) is divided into peeling cavity B (2011) and storage cavity B (2012) by rotating disk B (203), it is provided with fountain head B (205) in described peeling cavity B (2011), described fountain head B (205) is positioned at rotating disk B (203) top and towards rotating disk B (203), described fountain head B (205) is connected to drainage tube B (206), drainage tube B (206) is provided with stop valve B (207), described drainage tube B (206) is connected with high-pressure water pipe, the barrel of described outer cylinder body B (201) is provided with discharging opening B (208), described discharging opening B (208) is positioned on the horizontal plane of rotating disk B (203) place, it is provided with annulus B (209) in described peeling cavity B (2011), the external diameter of described annulus B (209) and the internal diameter of outer cylinder body B (201) match, the inner wall surface of annulus B (209) is abradant surface, the upper end of annulus B (209) is provided with lowering or hoisting gear B (210), when the lower end of annulus B (209) is leaned on into rotating disk B (203), discharging opening B (208) is blocked by annulus B (209), when annulus B (209) is moved upward to peak, discharging opening B (208) connects with peeling cavity B (2011), described rotating disk B (203) is provided with multiple water hole B (211), peeling cavity B (2011) is connected by described water hole B (211) with storage cavity B (2012), the bottom of described outer cylinder body B (201) is provided with discharge outlet B (212), discharge outlet B (212) is connected to the first blow-off pipe B (213), first blow-off pipe B (213) is provided with the first conducting valve B (214), the end of the first blow-off pipe B (213) is connected to airtight transition water tank B (215), the bottom of described transition water tank B (215) is connected to the second blow-off pipe B (216) in communication, described second blow-off pipe B (216) is provided with the second conducting valve B (217), described outer cylinder body B (201) is provided above transition cylinder B (218), the lower end of described transition cylinder B (218) and the upper end of outer cylinder body B (201) are tightly connected and are provided with the first control valve B (219) in the lower end of transition cylinder B (218), the upper end of transition cylinder B (218) is provided with the second control valve B (220),
Described slicing device (3) includes airtight housing C (301), it is provided with horizontal pressure foot C (302) in described housing C (301), telescopic cylinder C (303), the cutter battle array C (305) that multiple bar blade C (304) form, polylith striker plate C (306), described telescopic cylinder C (303) is fixed on the top of housing C (301), the push-pull bar C (307) of telescopic cylinder C (303) is down, described horizontal pressure foot C (302) is fixed on the end of push-pull bar C (307), multiple bar blade C (304) setting parallel to each other and be positioned at immediately below horizontal pressure foot C (302), the blade of multiple bar blade C (304) is in same level and towards horizontal pressure foot C (302), polylith striker plate C (306) is arranged on the surrounding of cutter battle array C (305), the cross section size of described cutter battle array C (305) is identical with the cross section size of horizontal pressure foot C (302), described housing C (301) is connected to passage C (308), one end of described passage C (308) and discharging opening B (208) are tightly connected, the other end extends to the top edge of striker plate C (306) through housing C (301), described horizontal pressure foot C (302) is fixed with baffle plate C (309), when the blade of horizontal pressure foot C (302) lower surface and bar blade C (304) being moved downward to horizontal pressure foot C (302) contacts, described baffle plate C (309) is positioned at the discharge outlet of passage C (308) and is blocked, when horizontal pressure foot C (302) is moved upward to peak, described baffle plate C (309) is positioned at above the discharging opening of passage C (308), described passage C (308) is provided with shutoff valve C (310), described housing C (301) bottom is provided with discharging opening C (311), described discharging opening C (311) is positioned at immediately below cutter battle array C (305),
Described ripening device used (4) include steam generator D (401), inner barrel D (402) and outer cylinder body D (403), described inner barrel D (402) is arranged in outer cylinder body D (403), an airtight mezzanine space D (404) is formed between described outer cylinder body D (403) and inner barrel D (402), the barrel of described inner barrel is provided with steam passage holes D (405), steam generator D (401) and mezzanine space D (404) is connected by steam pipe D, the upper end of described inner barrel D (402) is provided with the first stop valve D (406), the lower end of inner barrel D (402) is provided with the second stop valve D (407), the upper end of described inner barrel D (402) is connected to transition cylinder D (408), the upper end of described transition cylinder D (408) is connected to hopper D (409), the discharging opening of described hopper D (409) is provided with the 3rd stop valve D (410), the charging aperture of described hopper D (409) and discharging opening C (311) are tightly connected,
Described chiller (5) includes airtight vacuum chamber E (501), described vacuum chamber E (501) is connected to vacuum pump E (502), the bottom of described vacuum chamber E (501) is provided with discharging opening E (503), described discharging opening E (503) is sealedly connected with First Transition cylinder E (504), the upper end of described First Transition cylinder E (504) is provided with the first stop valve E (505), the lower end of described First Transition cylinder E (504) is provided with the second stop valve E (506), described vacuum chamber E (501) is provided above the second transition cylinder E (507), the lower end of described second transition cylinder E (507) is tightly connected with vacuum chamber E (501) and connects with vacuum chamber E (501) inside, the lower end of described second transition cylinder E (507) is provided with the 3rd stop valve E (508), the described upper end of the second transition cylinder E (507) and the lower end of inner barrel D (402) are tightly connected,
Described mud device (6) processed includes airtight cylindrical shell F (601), it is provided with rotating shaft F (602) in described cylindrical shell F (601), one end of rotating shaft F (602) extend to cylindrical shell F (601) outward and this end be connected to the drive motor F (603) for driving rotating shaft F (602) to rotate, the axial line of described rotating shaft F (602) and the central axes of cylindrical shell F (601), described rotating shaft F (602) is provided with spiral-push plate F (604), the surface of described spiral-push plate F (604) and rotating shaft F (602), the inner surface of cylindrical shell F (601) surrounds a spiral channel F (605) jointly, described cylindrical shell F (601) has charging aperture F (606) and discharging opening F (607), described charging aperture F (606) connects with one end of spiral channel F (605), the lower end of described charging aperture F (606) and the second transition cylinder E (507) is tightly connected, the other end of discharging opening F (607) and spiral channel F (5) connects, described discharging opening F (607) is connected to discharge nozzle F (610), the end of described discharge nozzle F (610) extends to cylindrical shell F (601) outward, the end of described discharge nozzle F (610) is provided with stop valve F (611), described discharging opening F (607) place is provided with mud structure F (608) processed, described mud structure F (608) processed includes the frustum F (6081) being fixed on rotating shaft F (602) end, described frustum F (6081) is set on rotating shaft F (602), the miner diameter end external diameter of described frustum F (6081) is identical with the external diameter size of rotating shaft F (602) and the miner diameter end of frustum F (6081) is towards spiral channel F (605), the bigger diameter end external diameter of described frustum F (6081) is less than the internal diameter 0.5-1mm of cylindrical shell F (601), it is provided with precut device F (609) in described spiral channel F (605), described precut device F (609) includes fixed border F (6091), described fixed border F (6091) be fixed on spiral-push plate F (604), the latticed cutter battle array F (6092) of multiple blade composition is set in fixed border F (6091),
Described microwave drier (7) includes airtight casing G (701), it is provided with microwave emitter G (702) in described casing G (701), microwave receiver G (703), heating cylinder G (704), the upper end of described heating cylinder G (704) is sealedly connected with transition cylinder G (705), the upper end of described transition cylinder G (705) extends to casing G (701) and outward and is connected with the end seal of discharge nozzle F (610), the lower end of described transition cylinder G (705) is provided with the first stop valve G (706), the lower end of described heating cylinder G (704) extends to outside casing G and is provided with the second stop valve G (707) in the lower end of heating cylinder G (704), described microwave emitter G (702), microwave receiver G (703) is separately positioned on the both sides of heating cylinder G (704).
2. mealy potato production line as claimed in claim 1, it is characterised in that: being provided with multiple filter screen A (107) in described pond A (1067), multiple filter screen A (107) are successively set between water inlet A and water outlet A; Described conveyer belt A (101) is provided above hopper A (108), the discharging opening of hopper A (108) is towards conveyer belt A (101), and hopper A (108) is positioned at the outside of a rinse bath A (105); The arranged outside of described secondary cleaning groove A (106) has splicing groove A (109), the lower end of the upper end of transition cylinder B (218) and splicing groove A (109) is tightly connected, described splicing groove A (109) is connected to deflector chute A (110), one end of described deflector chute A (110) is connected with splicing groove A (109), and the other end extends to the outside of passive cylinder A (102) and contacts with conveyer belt A (101).
3. mealy potato production line as claimed in claim 1, it is characterised in that: the lower surface of described horizontal pressure foot C (302) is provided with one layer of cushion rubber bumper C (312).
4. mealy potato production line as claimed in claim 1, it is characterized in that: the outer surface of described frustum F (6081) is provided with multiple scraper plate F (6082), and the angle between described scraper plate F (6082) and the bus of frustum F (6081) is 30-60 degree.
5. mealy potato production line as claimed in claim 1, it is characterized in that: described casing G is arranged below vibrosieve G (708), described vibrosieve G (708) is connected to vibrating motor G (709), described vibrosieve G (708) and casing G be connected by flexible member G (710).
6. mealy potato production line as claimed in claim 5, it is characterized in that: described vibrosieve G (708) is arranged below the first splicing groove G (711) and the second splicing groove G (712), described first splicing groove G (711) is arranged on immediately below vibrosieve G (708), described vibrosieve G (708) is obliquely installed, the height on the right-hand member distance ground of vibrosieve G (708) is more than the distance on left end distance ground, described second splicing groove G (712) is arranged on the left side of vibrosieve G (708), the left end of described vibrosieve G (708) is connected to stock guide G (713), the right-hand member of described stock guide G (713) extends in the second splicing groove G (712).
7. mealy potato production line as claimed in claim 1, it is characterised in that: described outer cylinder body B (201) is connected to the nitrogen tube B (221) for being filled with nitrogen in outer cylinder body B (201); Described housing C (301) is connected to the nitrogen tube C (313) for being filled with nitrogen in housing C (301); Described outer cylinder body D (403) is connected to the nitrogen tube D (411) for being filled with nitrogen in outer cylinder body D (403); Described cylindrical shell F (601) is connected to the nitrogen tube F (612) for being filled with nitrogen in cylindrical shell F (601); Described casing G (701) is connected to the nitrogen tube G (714) for being filled with nitrogen in casing G (701).
CN201610002431.0A 2016-01-01 2016-01-01 A kind of mealy potato production line Active CN105639704B (en)

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CN108433087A (en) * 2018-02-24 2018-08-24 卡梅德生物科技(天津)有限公司 A kind of devices and methods therefor being used to prepare kelp sauce

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CN103815318A (en) * 2014-03-17 2014-05-28 王丽 Equipment for preparing potato pieces
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US3535128A (en) * 1967-03-20 1970-10-20 Miles J Willard Potato dehydration
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CN1289558A (en) * 2000-09-29 2001-04-04 中国农业机械化科学研究院 Technology and equipment for processing potato flour
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CN108433087B (en) * 2018-02-24 2021-10-08 天津市雷升科技有限公司 A device for preparing kelp sauce

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