CN105625791A - Coated composite material pole tower and manufacturing method thereof - Google Patents
Coated composite material pole tower and manufacturing method thereof Download PDFInfo
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- CN105625791A CN105625791A CN201610121680.1A CN201610121680A CN105625791A CN 105625791 A CN105625791 A CN 105625791A CN 201610121680 A CN201610121680 A CN 201610121680A CN 105625791 A CN105625791 A CN 105625791A
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
- E04H12/00—Towers; Masts or poles; Chimney stacks; Water-towers; Methods of erecting such structures
- E04H12/02—Structures made of specified materials
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Abstract
The invention discloses a coated composite material pole tower which comprises a body. A paint layer is coated outside the body, and the body is made of a fiber composite material which is formed by infiltrating glass fibers in polyurethane or epoxy resin. A manufacturing method includes: winding the composite material on a mould; spraying paint after heating for solidification; heating for solidification; demoulding and sealing to obtain the coated composite material pole tower. The coated composite material pole tower has the advantages of high strength, light weight, temperature-resistance fireproofness, waterproofness, corrosion resistance, high tensile strength, high anti-aging performance, long service life, high UV resistance, attractive appearance, environment friendliness and low production cost and is suitable for extensible popularization in the field of pole towers.
Description
Technical field
The invention belongs to shaft tower technical field, particularly relate to a kind of application type composite material pole tower and its preparation method.
Background technology
Domestic and international transmitting line use shaft tower comparatively widely mainly contain several classes such as wooden shaft tower, concrete or prestressed concrete shaft tower, concrete filled steel tube shaft tower, steel pipe bar and steel tower. Therefore, the defects such as traditional transmission tower generally exists that quality is big, perishable, corrosion or cracking, poor durability, it may also be useful to the life-span is shorter and construct transport and running maintenance difficulty, it is easy to various potential safety hazard occur. Timber bar can be corroded, and steel can get rusty, it is thus desirable to regular inspection and maintenance. Environment is also produced harmful effect by the use of antirust recombiner. Even if environmental problem can solve, steel are heavier is also not easy to operation. Concrete frame is heavier than steel. But the expense of its transport and operation concrete shaft tower is bigger.
Transmission line tower structure is supporting structure special in power overhead network road facility, and its structure properties directly affects the security of circuit, economy and serviceability. Along with the development of China's electrical network, work transmission line presents the development trend of long distance, mass-producing, maximization. At present, electric power line pole tower is generally made up of steel and concrete. The particularly use of a large amount of steel construction shaft tower, the demand of steel is also being risen by year by year, consumes a large amount of Mineral resources, causes the pollution of ecotope. Meanwhile, a large amount of employing steel, as steel tower material, bring many difficulties also to the construction transport of shaft tower, running maintenance. Therefore, adopt novel environment-friendly composite material to replace steel to become a kind of development trend of transmission of electricity industry.
Although composite material pole tower is also being widely used now, but existing composite material pole tower also exists a lot of shortcoming. Fail to solve completely the problem of uv-resistant, high temperature resistance and resistivity against fire difference such as existing composite material pole tower, the problem that in the existing composite material pole tower also caused use, temperature tolerance is poor, the life-span is short, original interpolation resistance resin material adds the cost of enterprise greatly. The material of the general employing of existing composite material pole tower is toxic, not environmentally, easily production workman is easily damaged by volatilization toxic gas in production, the production technique of existing composite material pole tower is infiltrated by twice batch mixing simultaneously, technics comparing is complicated, original resistant material infiltrates uneven simultaneously, and internal layer base resin easily overflows surface, causes product quality difference.
Chinese patent: application number 200910209876.6, disclose as a kind of composite material pole tower, comprise body, it is placed in the first outer and the 2nd skin that this is external, and the foam insert being placed in body, described body is the matrix material comprising resin and non-conductive fibre, the first described skin is the matrix material comprising weathering resistance resin and non-conductive fibre, the 2nd described skin is the polymkeric substance of fluorine or fluorine, and described body, first outer, the 2nd is outer and foam insert in body forms composite material pole tower. This practicality is novel solves composite bar tower section tension ultraviolet, waterproof, fire-retardant and erosion resistance, but also there is tensile strength and heat resistance not strong, complex process, filled and process life-span short problem, cause product that internal layer layering and inner squeeze crack phenomenon occur when difference variation is big owing to interior outer hardness, density, the coefficient of expansion are ununified simultaneously, produce self-strength and destroy.
High temperature resistant, fire-resistant, the acidproof and alkali resistance of existing composite material pole tower is poor, especially under extreme weather, it is easy to damage, work-ing life is short, and extremely cold when, causes the end of life of shaft tower, and outward appearance is unsightly, change at needs, waste material and increase cost, and waste a large amount of manpower.
Summary of the invention
It is an object of the invention to the deficiency for existing multilayer materials shaft tower, there is provided the performance of a kind of water-repellancy, preservative property, tensile strength height and anti-ageingization good, the application type composite material pole tower that life-span length and uv-resistance is good and appearance looks elegant, environmental protection simultaneously and production cost are low.
Concrete technical scheme is as follows:
A kind of application type composite material pole tower, comprises body, described body be externally coated with dope layer, body is the body that matrix material is made, and described matrix material comprises glass fibre and urethane or epoxy resin infiltration.
Further, described dope layer comprises to be made up of basis bed material, tinting material, solidifying agent and thinner.
Further, described basic bed material is making of more than one in fluorocarbon material, nano metal material or nano nonmetal material.
Further, described dope layer is divided into attachment back-up coat and strengthens weathering layer, the fusion that based on attachment back-up coat, bed material is made, attachment back-up coat is for strengthening paint coatings surface adhesion, attachment back-up coat increases finished surface hardness and overall performance, strengthen weathering layer to comprise tinting material, solidifying agent and thinner and make, described thinner be cyclohexanone, propyl carbinol or benzene for diluting basestocks be convenient to coating processes.
Further, after attachment coating, need isothermal curing in short-term, or outdoor temperature spontaneous curing time long.
A preparation method for application type composite material pole tower, concrete processing step is as follows:
(1) by resin spray, glass fibre is infiltrated equipment mixing to infiltrate;
(2) matrix material prepared is wound on mould and obtains composite material pole tower;
(3) get a certain amount of by the formula of coating and stir evenly;
(4) by special ring-type coating equipment, the coating being stirred being uniformly sprayed composite material pole tower outside, spraying equipment can uniformly spray resistance coating according to processing requirement coating thickness
(5) being put in isothermal curing case by the composite material pole tower having sprayed coating to heat solidification, this is cured as structure and the surface solidification same period;
(6) shaft tower after solidification is sloughed mould, seal up end socket and can obtain this application type composite material pole tower.
A preparation method for application type composite material pole tower, concrete processing step is as follows:
(1) by resin spray, glass fibre is infiltrated equipment mixing to infiltrate;
(2) matrix material prepared is wound on mould and obtains composite material pole tower;
(3) composite material pole tower after winding is put into primary solidification in isothermal curing case;
(4) get a certain amount of by the formula of coating and stir evenly;
(5) the composite material pole tower outside being cured in primary solidification sprays certain thickness coating uniformly;
(6) it is put in isothermal curing case by the composite material pole tower having sprayed coating to heat solidification;
(7) shaft tower after solidification is sloughed mould, seal up end socket and can obtain this application type composite material pole tower.
Further, in described solidification of heating, the set time of control is respectively 1h, 1.5h, 2h according to coated material difference, and the solidification value of control is 80-230 ��.
Further, in described primary solidification, the set time of control is 1.5h, and the Heating temperature of control is 80-120 ��.
Further, the thickness of described coating spray attachment control is 25-50 micron.
Further, time described coating spray attachment wants spray attachment two kinds of coating, solidification of first then being heated on composite material pole tower by dope layer I, then solidifies uniform for dope layer II spray attachment on dope layer I after solidification more again.
Further, described when renovating to old composite material pole tower, by original surface fluffing photochromic layer cleaning polishing, directly the coating prepared is sprayed uniformly and old composite material pole tower is formed certain thickness dope layer, then the composite material pole tower after spraying is put in isothermal curing case and it is cured, then the shaft tower after solidification is sloughed mould, seal up end socket and can obtain this application type composite material pole tower. Original old composite material pole tower can be repaired into new composite material pole tower by this method, so that old composite material pole tower can become new shaft tower again, it is possible to recycle old shaft tower, cost-saving, more environmental protection.
The useful effect of the present invention:
1, present invention employs many urethane of being wound around to longitude and latitude or epoxy resin combined fiberglass is the main body of matrix material, and then the method being wound around with bull or single head is wrapped on mould as the main body of shaft tower, thus ensure the tensile strength of shaft tower entirety, mixed with resin glass fibre has higher intensity, resistance to acids and bases the present invention is had weight is light, insulation, install erect convenient, anticorrosive, intensity height.
2, again by evenly applying the mode of coating at body exterior, dope layer more than the outside coating last layer of main body, the fluorocarbon coating that the present invention selects can better and material of main part be better fused into one, the performance increasing the tensile strength height of composite material pole tower and anti-ageingization greatly is good, life-span length and uv-resistance is good and appearance looks elegant.
3, the coating of the present invention adds pigment, it is possible to add different pigment according to the demand of user, so that matrix material embodies distinct colors, so that composite material pole tower presents distinct colors so that the outward appearance of shaft tower is more attractive in appearance.
4, original old composite material pole tower can be repaired into new composite material pole tower by the present invention, so that old composite material pole tower can become new shaft tower again, it is possible to recycle old shaft tower, cost-saving, more environmental protection.
5, to have the performance of water-repellancy, preservative property, tensile strength height and anti-ageingization good in the present invention, life-span length and uv-resistance is good and appearance looks elegant, and environmental protection simultaneously and the low advantage of production cost, be adapted at shaft tower field and extensively promote.
Accompanying drawing explanation
Accompanying drawing 1 is the application type composite material pole tower cross sectional representation of embodiment 1;
Accompanying drawing 2 is the schematic flow sheet of the application type composite material pole tower preparation method of embodiment 1;
Accompanying drawing 3 is the schematic flow sheet of the application type composite material pole tower preparation method of embodiment 2,3;
Accompanying drawing 4 is the application type composite material pole tower cross sectional representation of embodiment 3.
Figure identifies: 1-mold layer, 2-body, 3-dope layer I, 4-dope layer II.
Embodiment
With reference to the accompanying drawings, the specific embodiment of the present invention is further detailed description.
Embodiment 1:
Such as Fig. 1, shown in 2, a kind of application type composite material pole tower, comprise body, described body be externally coated with dope layer, body is the body that matrix material is made, described matrix material comprises polyimide, dope layer comprises basis bed material, tinting material, solidifying agent and thinner are made, described dope layer is divided into attachment back-up coat and strengthens weathering layer, the fusion that based on attachment back-up coat, bed material is made, attachment back-up coat is for strengthening paint coatings surface adhesion, attachment back-up coat increases finished surface hardness and overall performance, strengthen weathering layer and comprise tinting material, solidifying agent and thinner are made, described basic bed material is fluorocarbon material, thinner is cyclohexanone.
A preparation method for application type composite material pole tower, concrete processing step is as follows:
(1) by resin spray, glass fibre is infiltrated equipment mixing to infiltrate;
(2) matrix material prepared is wound on mould and obtains composite material pole tower;
(3) get a certain amount of by the formula of coating and stir evenly;
(4) by special ring-type coating equipment, the coating being stirred being uniformly sprayed composite material pole tower outside, spraying equipment can uniformly spray resistance coating according to processing requirement coating thickness
(5) being put in isothermal curing case by the composite material pole tower having sprayed coating to heat solidification, this is cured as structure and the surface solidification same period;
(6) shaft tower after solidification is sloughed mould, seal up end socket and can obtain this application type composite material pole tower.
Further, in described solidification of heating, the set time of control is 1h, and the Heating temperature of control is 80 ��.
Further, the thickness of described coating spray attachment control is 35 microns.
Embodiment 2:
As shown in Figure 3, a kind of application type composite material pole tower, comprise body, described body be externally coated with dope layer, body is the body that matrix material is made, described matrix material comprises glass fiber resin, dope layer comprises basis bed material, tinting material, solidifying agent and thinner are made, described dope layer is divided into attachment back-up coat and strengthens weathering layer, the fusion that based on attachment back-up coat, bed material is made, attachment back-up coat is for strengthening paint coatings surface adhesion, attachment back-up coat increases finished surface hardness and overall performance, strengthen weathering layer and comprise tinting material, solidifying agent and thinner are made, described basic bed material is nano metal material, thinner is propyl carbinol.
A preparation method for application type composite material pole tower, concrete processing step is as follows:
(1) by resin spray, glass fibre is infiltrated equipment mixing to infiltrate;
(2) matrix material prepared is wound on mould and obtains composite material pole tower;
(3) composite material pole tower after winding is put into primary solidification in isothermal curing case;
(4) get a certain amount of by the formula of coating and stir evenly;
(5) the composite material pole tower outside being cured in primary solidification sprays certain thickness coating uniformly;
(6) it is put in isothermal curing case by the composite material pole tower having sprayed coating to heat solidification;
(7) shaft tower after solidification is sloughed mould, seal up end socket and can obtain this application type composite material pole tower.
Further, in described solidification of heating, the set time of control is 1h, and the Heating temperature of control is 230 ��.
Further, the thickness of described coating spray attachment control is 25 microns.
Embodiment 3:
Such as Fig. 3, shown in 4, a kind of application type composite material pole tower, comprise body, described body be externally coated with dope layer, body is the body that matrix material is made, described matrix material comprises glass fiber resin, dope layer comprises basis bed material, tinting material, solidifying agent and thinner are made, described dope layer is divided into attachment back-up coat and strengthens weathering layer, the fusion that based on attachment back-up coat, bed material is made, attachment back-up coat is for strengthening paint coatings surface adhesion, attachment back-up coat increases finished surface hardness and overall performance, strengthen weathering layer and comprise tinting material, solidifying agent and thinner are made, described basic bed material is that fluorocarbon material and nano metal material two kinds are made, thinner is benzene.
A preparation method for application type composite material pole tower, concrete processing step is as follows:
(1) by resin spray, glass fibre is infiltrated equipment mixing to infiltrate;
(2) matrix material prepared is wound on mould and obtains composite material pole tower;
(3) composite material pole tower after winding is put into primary solidification in isothermal curing case;
(4) get a certain amount of by the formula of coating and stir evenly;
(5) the composite material pole tower outside being cured in primary solidification sprays the dope layer I 3 of certain thickness fluorine carbon uniformly;
(6) being put in isothermal curing case by the composite material pole tower having sprayed coating first time heats solidification;
(7) the composite material pole tower outside being cured in primary solidification sprays the dope layer II 4 of certain thickness nano metal uniformly;
(8) being put in isothermal curing case by the composite material pole tower having sprayed coating second time heats solidification;
(9) shaft tower after solidification is sloughed mould, seal up end socket and can obtain this application type composite material pole tower.
Further, in described solidification of heating, the set time of control is 1h, and the Heating temperature of control is 90 ��.
Further, in described primary solidification, the set time of control is 1.5h, and the Heating temperature of control is 120 ��.
Further, the thickness of described coating spray attachment control is 50 microns.
Embodiment 4:
Improvement scheme further on the basis of the above embodiments 2 or 3, described when renovating to old composite material pole tower, directly the coating prepared is sprayed uniformly and old composite material pole tower is formed certain thickness dope layer, then the composite material pole tower after spraying is put in isothermal curing case and it is cured, then the shaft tower after solidification is sloughed mould, seal up end socket and can obtain this application type composite material pole tower. Original old composite material pole tower can be repaired into new composite material pole tower by this method, so that old composite material pole tower can become new shaft tower again, it is possible to recycle old shaft tower, cost-saving, more environmental protection.
Fluorocarbon coating refers to take fluoro-resin as the coating of main film forming substance, also known as F-C paint, fluoro coatings, fluorine resin coating etc. Among various coating, fluorine resin coating due to introduce fluorine element electronegativity big, carbon-fluorine bond can be strong, there is every performance superior especially: weathering resistance, thermotolerance, lower temperature resistance, chemical proofing, and there is unique not viscosity and low abrasiveness, its core technology is born in du pont company in 1938, and the main physical and chemical performance of fluorine resin coating was created much of a stir at whole world chemical industry circle at that time.
Concrete test:
In the lab the coating at body fluorocarbon material, tinting material, solidifying agent and thinner is sprayed and after on body, carry out solidification of heating, the hardness measuring composite material pole tower through testing installation is up to H3-H5, the conjugation of fluorocarbon coating and body is all very high, it is possible to the high temperature of anti-400-300 degree Celsius; Can resisting the 4 sections every section accelerated weathering test of 1080 hours, that is can reach uv-resistant digestion time is at least 60 years simultaneously.
The useful effect of the present invention:
1, present invention employs the main body of many urethane to being wound around or epoxy resin combined fiberglass matrix material the most, and then it is wrapped on mould as the main body of shaft tower by the method being wound around, thus ensure the tensile strength of shaft tower entirety, glass fibre hybrid resin tool has higher intensity after solidifying, resistance to acids and bases the present invention is had weight is light, insulation, install erect convenient, anticorrosive, intensity height.
2, again by evenly applying the mode of coating at body exterior, dope layer more than the outside coating last layer of main body, the fluorocarbon coating that the present invention selects can better and material of main part be better fused into one, the heatproof fire performance and the ageing resistance that increase composite material pole tower greatly are good, life-span length and isolated UV is good and appearance looks elegant.
3, the coating of the present invention adds pigment, it is possible to add different pigment according to the demand of user, so that matrix material embodies distinct colors, so that composite material pole tower presents distinct colors so that the outward appearance of shaft tower is more attractive in appearance.
4, original old composite material pole tower can be repaired into new composite material pole tower by the present invention, so that old composite material pole tower can become new shaft tower again, it is possible to recycle old shaft tower, cost-saving, more environmental protection.
5, to have the performance of fire line, preservative property, tensile strength height and anti-ageingization good in the present invention, life-span length and uv-resistance is good and appearance looks elegant, and environmental protection simultaneously and the low advantage of production cost, be adapted at shaft tower field and extensively promote.
Above-described embodiment, just one of more preferably concrete mode of the present invention, the usual change that those skilled in the art carry out within the scope of technical solution of the present invention and replacement all should be included in protection scope of the present invention.
Claims (10)
1. an application type composite material pole tower, comprise body (2), it is characterized in that: described body (2) be externally coated with dope layer, the body that body (2) is made for matrix material, described matrix material comprises glass fibre and urethane or epoxy resin infiltrates.
2. application type composite material pole tower according to claim 1, is characterized in that: described dope layer comprises to be made up of basis bed material, tinting material, solidifying agent and thinner.
3. application type composite material pole tower according to claim 1, is characterized in that: described basic bed material is making of more than one in fluorocarbon material, nano metal material or nano nonmetal material.
4. application type composite material pole tower according to claim 1, it is characterized in that: described dope layer is divided into attachment back-up coat and strengthens weathering layer, the fusion that based on attachment back-up coat, bed material is made, attachment back-up coat is for strengthening paint coatings surface adhesion, attachment back-up coat increases finished surface hardness and overall performance, strengthen weathering layer to comprise tinting material, solidifying agent and thinner and make, described thinner be cyclohexanone, propyl carbinol or benzene for diluting basestocks be convenient to coating processes.
5. a preparation method for application type composite material pole tower, is characterized in that: concrete processing step is as follows:
(1) by resin spray, glass fibre is infiltrated equipment mixing to infiltrate;
(2) matrix material prepared is wound on mould and obtains composite material pole tower;
(3) get a certain amount of by the formula of coating and stir evenly;
(4) by special ring-type coating equipment, the coating being stirred being uniformly sprayed composite material pole tower outside, spraying equipment can uniformly spray resistance coating according to processing requirement coating thickness
(5) being put in isothermal curing case by the composite material pole tower having sprayed coating to heat solidification, this is cured as structure and the surface solidification same period;
(6) shaft tower after solidification is sloughed mould, seal up end socket and can obtain this application type composite material pole tower.
6. a preparation method for application type composite material pole tower, is characterized in that: concrete processing step is as follows:
(1) by resin spray, glass fibre is infiltrated equipment mixing to infiltrate;
(2) matrix material prepared is wound on mould and obtains composite material pole tower;
(3) composite material pole tower after winding is put into primary solidification in isothermal curing case;
(4) get a certain amount of by the formula of coating and stir evenly;
(5) the composite material pole tower outside being cured in primary solidification sprays certain thickness coating uniformly;
(6) it is put in isothermal curing case by the composite material pole tower having sprayed coating to heat solidification;
(7) shaft tower after solidification is sloughed mould, seal up end socket and can obtain this application type composite material pole tower.
7. the preparation method of application type composite material pole tower according to claim 5 or 6, is characterized in that: in described solidification of heating, the set time of control is 1h, and the Heating temperature of control is 80-230 ��.
8. the preparation method of application type composite material pole tower according to claim 6, is characterized in that: in described primary solidification, the set time of control is 1.5h, and the Heating temperature of control is 80-120 ��.
9. the preparation method of application type composite material pole tower according to claim 5 or 6, is characterized in that: the thickness of described coating spray attachment control is 25-50 micron.
10. the preparation method of application type composite material pole tower according to claim 5 or 6, it is characterized in that: time described coating spray attachment wants spray attachment two kinds of coating, first dope layer I (3) is then heated on composite material pole tower solidification, more uniform for dope layer II (4) spray attachment is then solidified on dope layer I (3) after solidification again.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610121680.1A CN105625791A (en) | 2016-03-04 | 2016-03-04 | Coated composite material pole tower and manufacturing method thereof |
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| CN201610121680.1A CN105625791A (en) | 2016-03-04 | 2016-03-04 | Coated composite material pole tower and manufacturing method thereof |
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| CN107119961A (en) * | 2017-05-24 | 2017-09-01 | 常熟风范电力设备股份有限公司 | A kind of intelligent composite electrical shaft tower |
| CN107740629A (en) * | 2017-10-27 | 2018-02-27 | 北京国网富达科技发展有限责任公司 | Carbon fiber pultruded panels strengthen composite material pole tower used for transmission line and preparation method thereof |
| CN107916820A (en) * | 2017-10-27 | 2018-04-17 | 北京国网富达科技发展有限责任公司 | A kind of composite material pole tower used for transmission line and preparation method thereof |
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| CN108180117A (en) * | 2018-01-09 | 2018-06-19 | 重庆大学 | Anticorrosion offshore wind farm tower composite structure |
| CN108180117B (en) * | 2018-01-09 | 2023-10-31 | 重庆大学 | Corrosion-resistant offshore wind power tower tube combined structure |
| CN111496842A (en) * | 2020-04-21 | 2020-08-07 | 许昌开普检测研究院股份有限公司 | System for detecting inspection capability of meter of robot of transformer substation |
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Application publication date: 20160601 |