CN105623813A - 一种泵联轴器专用润滑脂 - Google Patents

一种泵联轴器专用润滑脂 Download PDF

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CN105623813A
CN105623813A CN201610073251.1A CN201610073251A CN105623813A CN 105623813 A CN105623813 A CN 105623813A CN 201610073251 A CN201610073251 A CN 201610073251A CN 105623813 A CN105623813 A CN 105623813A
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严超
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    • C10M2205/00—Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
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    • C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
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    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
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    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C10M2209/103—Polyethers, i.e. containing di- or higher polyoxyalkylene groups
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    • C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
    • C10M2209/12—Polysaccharides, e.g. cellulose, biopolymers
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    • C10M2213/00—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
    • C10M2213/02—Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen and halogen only
    • C—CHEMISTRY; METALLURGY
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    • C10M2217/00—Organic macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2217/02—Macromolecular compounds obtained from nitrogen containing monomers by reactions only involving carbon-to-carbon unsaturated bonds
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Abstract

本发明公开了一种泵联轴器专用润滑脂，涉及润滑剂技术领域，由如下重量份数的原料制成：石蜡油80-100份、松节油15-20份、棕榈蜡15-20份、丁基橡胶10-15份、羊毛脂10-15份、氟碳树脂8-12份、石粉7-10份、聚乙烯醇6-8份、硅藻泥4-7份、聚丙烯酰胺3-5份、海藻酸钠3-5份、聚乙二醇10-15份、正丁醇10-15份。本发明润滑脂外观透亮澄清、粘度均匀适宜，具有优异的润滑功能，能有效保护联轴器的齿面，使其与泵轴和电机紧密配合，延长联轴器的使用寿命，保证泵的正常运行。

Description

一种泵联轴器专用润滑脂
技术领域：
本发明涉及润滑剂技术领域，具体涉及一种泵联轴器专用润滑脂。
背景技术：
联轴器是连接泵与电机的部件，两端分别安装在电机及泵轴上，靠特制螺栓连接。通过联轴器使电机带动泵轴旋转，以传递扭矩。在日常使用过程中，联轴器经常出现以下故障：联轴器齿面磨损严重；联轴器齿圈产生轴向位移量较大，甚至不能啮合；联轴器发生断齿；联轴器对口螺栓折断。这些故障的产生原因主要为：润滑脂使用不当，造成油脂钙化，致使齿面间无法润滑，或润滑脂的润滑性不好，从而产生齿面磨损严重。
发明内容：
本发明所要解决的技术问题在于提供一种润滑性好、成本低且利于延长联轴器使用寿命的泵联轴器专用润滑脂。
本发明所要解决的技术问题采用以下的技术方案来实现：
一种泵联轴器专用润滑脂，由如下重量份数的原料制成：
石蜡油80-100份、松节油15-20份、棕榈蜡15-20份、丁基橡胶10-15份、羊毛脂10-15份、氟碳树脂8-12份、石粉7-10份、聚乙烯醇6-8份、硅藻泥4-7份、聚丙烯酰胺3-5份、海藻酸钠3-5份、聚乙二醇10-15份、正丁醇10-15份；
其制备方法如下：
(1)先将丁基橡胶加热至完全融化，然后加入棕榈蜡，继续加热使棕榈蜡完全融化，再加入氟碳树脂和聚乙烯醇，保温混合15min，即得物料I；
(2)将聚乙二醇和正丁醇充分混合，再加入石粉和硅藻泥，先加热至50-60℃保温混合10min，再加热至80-90℃保温混合10min，即得物料II；
(3)向石蜡油中加入松节油和羊毛脂，混合均匀后加入物料I、物料II、聚丙烯酰胺和海藻酸钠，经球磨机研磨至细度小于50μm。
所述石粉由如下重量份数的原料制成：沸石粉20-25份、水镁石粉10-15份、羧甲基淀粉钠10-15份、烷基糖苷6-10份、炉甘石粉5-8份、白土5-8份、纳米胶粉3-6份、纳米二氧化钛2-4份、氧化镧1-2份，其制备方法为：将沸石粉加入5倍重量乙醇中，浸泡15min，然后加入烷基糖苷和纳米二氧化钛，混合均匀后先于微波频率2450MHz、功率800W下微波处理10min，再加入羧甲基淀粉钠和纳米胶粉，混合物于超声频率40kHz、功率50W下超声处理15min，最后加入水镁石粉、炉甘石粉、白土和氧化镧，充分混合均匀。
该石粉以沸石粉为主要原料，利用烷基糖苷和纳米二氧化钛对其进行改性处理，并辅以增稠剂和稀土金属等助剂，从而充分提高润滑功能。
本发明的有益效果是：本发明以石蜡油为主要原料，辅以松节油、棕榈蜡和多种功能助剂制得泵联轴器专用润滑脂，该润滑脂外观透亮澄清、粘度均匀适宜，具有优异的润滑功能，能有效保护联轴器的齿面，使其与泵轴和电机紧密配合，延长联轴器的使用寿命，保证泵的正常运行。
具体实施方式：
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施例，进一步阐述本发明。
实施例1
(1)先将10份丁基橡胶加热至完全融化，然后加入15份棕榈蜡，继续加热使棕榈蜡完全融化，再加入10份氟碳树脂和6份聚乙烯醇，保温混合15min，即得物料I；
(2)将10份聚乙二醇和10份正丁醇充分混合，再加入7份石粉和6份硅藻泥，先加热至50-60℃保温混合10min，再加热至80-90℃保温混合10min，即得物料II；
(3)向80份石蜡油中加入20份松节油和10份羊毛脂，混合均匀后加入物料I、物料II、3份聚丙烯酰胺和3份海藻酸钠，经球磨机研磨至细度小于50μm。
石粉的制备：将20份沸石粉加入5倍重量乙醇中，浸泡15min，然后加入6份烷基糖苷和2份纳米二氧化钛，混合均匀后先于微波频率2450MHz、功率800W下微波处理10min，再加入10份羧甲基淀粉钠和3份纳米胶粉，混合物于超声频率40kHz、功率50W下超声处理15min，最后加入12份水镁石粉、6份炉甘石粉、5份白土和1份氧化镧，充分混合均匀。
实施例2
(1)先将15份丁基橡胶加热至完全融化，然后加入20份棕榈蜡，继续加热使棕榈蜡完全融化，再加入8份氟碳树脂和8份聚乙烯醇，保温混合15min，即得物料I；
(2)将15份聚乙二醇和15份正丁醇充分混合，再加入10份石粉和4份硅藻泥，先加热至50-60℃保温混合10min，再加热至80-90℃保温混合10min，即得物料II；
(3)向100份石蜡油中加入15份松节油和12份羊毛脂，混合均匀后加入物料I、物料II、5份聚丙烯酰胺和4份海藻酸钠，经球磨机研磨至细度小于50μm。
石粉的制备：将25份沸石粉加入5倍重量乙醇中，浸泡15min，然后加入8份烷基糖苷和4份纳米二氧化钛，混合均匀后先于微波频率2450MHz、功率800W下微波处理10min，再加入12份羧甲基淀粉钠和5份纳米胶粉，混合物于超声频率40kHz、功率50W下超声处理15min，最后加入10份水镁石粉、8份炉甘石粉、7份白土和1份氧化镧，充分混合均匀。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的只是说明本发明的原理，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (2)

1.一种泵联轴器专用润滑脂，其特征在于，由如下重量份数的原料制成：
石蜡油80-100份、松节油15-20份、棕榈蜡15-20份、丁基橡胶10-15份、羊毛脂10-15份、氟碳树脂8-12份、石粉7-10份、聚乙烯醇6-8份、硅藻泥4-7份、聚丙烯酰胺3-5份、海藻酸钠3-5份、聚乙二醇10-15份、正丁醇10-15份；
其制备方法如下：
(1)先将丁基橡胶加热至完全融化，然后加入棕榈蜡，继续加热使棕榈蜡完全融化，再加入氟碳树脂和聚乙烯醇，保温混合15min，即得物料I；
(2)将聚乙二醇和正丁醇充分混合，再加入石粉和硅藻泥，先加热至50-60℃保温混合10min，再加热至80-90℃保温混合10min，即得物料II；
(3)向石蜡油中加入松节油和羊毛脂，混合均匀后加入物料I、物料II、聚丙烯酰胺和海藻酸钠，经球磨机研磨至细度小于50μm。
2.根据权利要求1所述的泵联轴器专用润滑脂，其特征在于，所述石粉由如下重量份数的原料制成：沸石粉20-25份、水镁石粉10-15份、羧甲基淀粉钠10-15份、烷基糖苷6-10份、炉甘石粉5-8份、白土5-8份、纳米胶粉3-6份、纳米二氧化钛2-4份、氧化镧1-2份，其制备方法为：将沸石粉加入5倍重量乙醇中，浸泡15min，然后加入烷基糖苷和纳米二氧化钛，混合均匀后先于微波频率2450MHz、功率800W下微波处理10min，再加入羧甲基淀粉钠和纳米胶粉，混合物于超声频率40kHz、功率50W下超声处理15min，最后加入水镁石粉、炉甘石粉、白土和氧化镧，充分混合均匀。
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CN106167725A (zh) * 2016-06-23 2016-11-30 巢湖鹏远金属焊管有限公司 一种液压缸和气压缸升降用无缝钢管保养剂
CN106318572A (zh) * 2016-08-10 2017-01-11 东至县洋湖镇希望皮具厂 一种皮具拉链润滑油
CN106520281A (zh) * 2016-09-29 2017-03-22 东至绿洲环保化工有限公司 利用有机硅聚合物制备的建筑金属模板脱模剂用成膜助剂
CN106675726A (zh) * 2016-12-16 2017-05-17 池州恒和精密机械有限公司 一种铸件滚齿用润滑脂及其制备方法
CN106701280A (zh) * 2016-12-16 2017-05-24 池州恒和精密机械有限公司 一种齿轮传动用润滑油
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CN107345301A (zh) * 2017-07-04 2017-11-14 张黎明 具有抗腐蚀性能的水泵导叶轮及其加工方法
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CN106167725A (zh) * 2016-06-23 2016-11-30 巢湖鹏远金属焊管有限公司 一种液压缸和气压缸升降用无缝钢管保养剂
CN106318572A (zh) * 2016-08-10 2017-01-11 东至县洋湖镇希望皮具厂 一种皮具拉链润滑油
CN106520281A (zh) * 2016-09-29 2017-03-22 东至绿洲环保化工有限公司 利用有机硅聚合物制备的建筑金属模板脱模剂用成膜助剂
CN106675726A (zh) * 2016-12-16 2017-05-17 池州恒和精密机械有限公司 一种铸件滚齿用润滑脂及其制备方法
CN106701280A (zh) * 2016-12-16 2017-05-24 池州恒和精密机械有限公司 一种齿轮传动用润滑油
CN106701279A (zh) * 2016-12-16 2017-05-24 池州恒和精密机械有限公司 一种轴类零件包装用防锈油
CN107345301A (zh) * 2017-07-04 2017-11-14 张黎明 具有抗腐蚀性能的水泵导叶轮及其加工方法
CN107880981A (zh) * 2017-11-15 2018-04-06 无锡中科苏惠自动化技术有限公司 一种用于自动化机械设备的生物基润滑脂及其制备方法

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