CN105619024B - A kind of production method of stainless steel spool - Google Patents

A kind of production method of stainless steel spool Download PDF

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Publication number
CN105619024B
CN105619024B CN201510108737.XA CN201510108737A CN105619024B CN 105619024 B CN105619024 B CN 105619024B CN 201510108737 A CN201510108737 A CN 201510108737A CN 105619024 B CN105619024 B CN 105619024B
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stainless steel
main body
stainless
mold
spool
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CN201510108737.XA
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CN105619024A (en
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周德林
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Jiangsu Lianyuan Machinery Manufacturing Co., Ltd.
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Jiangsu Lianyuan Machinery Manufacturing Co Ltd
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Priority to CN201810028007.2A priority patent/CN108044322A/en
Publication of CN105619024A publication Critical patent/CN105619024A/en
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Abstract

The present invention relates to a kind of production methods of stainless steel spool, are realized by following steps:A makes stainless steel hexagonal main body → b and makes stainless pipe main body → c making stainless steel handle → d surface treatments → e assemblings.The present invention provides a kind of production methods of stainless steel spool, solve current tap, angle valve spool manufactures the technical issues of of high cost, productivity effect is low, production process is loaded down with trivial details, final product quality is unstable, product content of beary metal is high and human body is harmful with copper essence casting.A kind of production method of stainless steel spool of the present invention changes conventional fabrication processes, and wherein important component is all completed using punching press, is had the following advantages:1 is greatly saved material, reduces the cost of manufacture of spool;2 process are simple, accelerate speed of production, improve productivity effect;3 important components are all using the stainless steel makings of SUS304, thus processing products obtained therefrom is specious, leadless environment-friendly, to human body without any harm.

Description

A kind of production method of stainless steel spool
Technical field
The present invention relates to a kind of production methods of spool, and in particular, the present invention relates to one applied to mechanical engineering field The production method of kind stainless steel spool.
Background technology
Spool is the spool that valve body realizes the basic functions such as direction controlling, pressure control or flow control by its movement Part.Spool is used widely in modern society, is particularly led in tap, angle valve, fire protection pipeline and water heating pipe fittings technology Domain.Existing spool is broadly divided into plastic cement spool, copper spool, cast iron spool etc., stainless steel spool is in existing item there are many kinds of class Using fewer under part.
Most of prior art spool using plastics, copper, cast iron etc. as raw material, be made product content of beary metal it is high, Not environmentally, it is harmful, and service life is also too short.Therefore, many production firms manufacture spool using fine casting method, but Be its there are following defects:1 complex process, processing method are loaded down with trivial details;The use of 2 raw material is more, and production cost is caused to increase;3 processing Speed is slower, and productivity effect is low, is unfavorable for continuation processing;4 product qualities are difficult to control, and bad product rate is high.
The content of the invention
First purpose of the present invention is, provides a kind of production method of stainless steel spool, solves product heavy metal and contains The technical issues of amount is high, environmental-protecting performance is poor, harmful, service life is not high.
Second object of the present invention is, provides a kind of production method of stainless steel spool, solve complex production process, Processing method is loaded down with trivial details, raw material use the technical issues of more, production cost is high.
Third object of the present invention is, provides a kind of production method of stainless steel spool, solve process velocity it is slow, The technical issues of productivity effect is low, product quality is difficult to control, bad product rate is high.
The above-mentioned purpose and other purposes of the present invention solves by the following technical programs:
The present invention provides a kind of production method of stainless steel spool, which is characterized in that comprises the following steps:
(1) stainless steel hexagonal main body (1) is made
1. using sawing machine by raw material stainless pipe surface trimming, obtain needing the stainless pipe of length dimension;
2. by the stainless pipe of 1. middle well cutting, punching machine mating mold once cold pier punch forming indent round platform is used Rank, inner via hole and outer-hexagonal boss, obtain green body part;
3. will 2. in obtain green body part, the outer tooth of vehicle system and groove are once completed using automatic lathe, obtains stainless steel six Angle main body (1);
(2) stainless pipe main body (2) is made
1. obtain needing the stainless steel of length dimension to justify raw material stainless pipe surface trimming using automatic lathe Pipe;
2. by the stainless pipe of 1. middle well cutting, square groove in the punching press of punching machine mating mold is used;
3. by the good green body part of 2. middle punching press, punching press square hole of punching machine mating mold is used;
4. by the good green body part of 3. middle punching press, using stamped female bud of punching machine mating mold, obtain with interior square groove, side Hole and the stainless pipe of recessed bud, obtain stainless pipe main body (2);
(3) stainless steel handle (3) is made
1. using sawing machine by raw material stainless steel round bar surface trimming, obtain needing the stainless steel round bar of length dimension;
2. by the stainless steel round bar of 1. middle well cutting, using punching machine mating mold, once cold pier punch forming becomes larger before blank Section, the green body part needed;
3. by the good green body part of 2. middle punching press, vehicle groove is once automatically performed using automatic lathe, is drilled, tapping, The green body part needed;
4. by the good green body part of 3. middle vehicle, using punching press handle rear end spline tooth of punching machine mating mold, needed The green body part wanted;
5. by the good green body part of 4. middle punching press, handle front end is flattened using the punching press of punching machine mating mold, is needed The green body part wanted;
6. by the good green body part of 5. middle punching press, using milling good hand's handle front end of CNC milling machine room, complete the production not Become rusty steel handle;
(4) the part stainless steel hexagonal main body that will be obtained in (1), (2), (3) step, stainless pipe master are surface-treated Body, stainless steel handle are put into full automatic polishing machine, are polished, and fabricated part stainless steel hexagonal master is obtained after deburring Body, stainless pipe main body, stainless steel handle;
(5) inner circle that the recessed luxuriant end of fabricated part stainless pipe main body is inwardly inserted into stainless steel hexagonal main body by assembling is recessed In slot, then stainless steel handle put on into sealing ring and rubber sheet gasket, make stainless steel handle band spline tooth end outwards penetrate it is stainless In steel hexagonal main body, potsherd, silica gel pad are then sequentially loaded into stainless pipe main body;Completion is manually assembled, obtains Finished product stainless steel spool.
The production method of a kind of stainless steel spool provided by the invention, it is preferable that the step (1) makes stainless steel hexagonal Mold in main body 2. is cold pier stamping die.
The production method of a kind of stainless steel spool provided by the invention, it is preferable that the step (2) makes stainless pipe Mold in main body 2. is notching die.
The production method of a kind of stainless steel spool provided by the invention, it is preferable that the step (2) makes stainless pipe Mold in main body 3. is punching die.
The production method of a kind of stainless steel spool provided by the invention, it is preferable that described (2) make stainless pipe main body In mold 4. be stamped female bud mold.
The production method of a kind of stainless steel spool provided by the invention, it is preferable that the step (3) makes spool stainless steel Mold in handle 2. is cold pier punch-forming mold.
The production method of a kind of stainless steel spool provided by the invention, it is preferable that the step (3) makes spool stainless steel Mold in handle 4. is punching press spline tooth mold.
The production method of a kind of stainless steel spool provided by the invention, it is preferable that the step (3) makes spool stainless steel Mold in handle 5. is punching press handle mold.
The advantages of the present invention are:
1. the present invention provides a kind of production method of stainless steel spool, the speed of processing method is fast, dramatically saves original Material reduces production cost, and production efficiency is high, and can better ensure that the quality of product, and yield rate is higher.
2. a kind of production method of stainless steel spool provided by the invention, changes traditional manufacturing process, in spool Important composition component is all completed using punching press, be ensure that integrated processing, is improved productivity effect, correspondingly saved cost, Ensure the preferably assembly relation of each parts.
Description of the drawings
The preferred embodiment of the present invention is carried out below in conjunction with the accompanying drawings to describe in detail or preferably, wherein,
Fig. 1 is the front view of stainless pipe in stainless steel hexagonal subject process;
Fig. 2 is to have indent round platform rank, inner via hole, the stainless steel of outer-hexagonal boss in stainless steel hexagonal subject process The front view of pipe;
Fig. 3 is the front view of stainless steel hexagonal main body;
Fig. 4 is the front view of the stainless pipe in stainless pipe subject process;
Fig. 5 is the front view of the stainless pipe with interior square groove in stainless pipe subject process;
Fig. 6 is the front view of the stainless pipe in stainless pipe subject process with square hole;
Fig. 7 is the top view of the stainless pipe in stainless pipe subject process with square hole;
Fig. 8 is the front view of stainless pipe main body;
Fig. 9 is the top view of stainless pipe main body;
Figure 10 is the front view of the stainless steel round bar in stainless steel handle process;
Figure 11 is the front view of the stainless steel round bar in stainless steel handle process with the blank leading portion that becomes larger;
Figure 12 is the front view for having in stainless steel handle process reeded stainless steel round bar;
Figure 13 is the stainless steel round bar front view for having in stainless steel handle process spline tooth;
Figure 14 is the front view for having in stainless steel handle process the stainless steel round bar for flattening handle;
Figure 15 is the top view for having in stainless steel handle process the stainless steel round bar for flattening handle;
Figure 16 is the front view of stainless steel handle;
Figure 17 is the top view of stainless steel handle;
Figure 18 is the assembling structure schematic diagram of stainless steel spool;
Figure 19 is the cold pier punching die structure schematic diagram of stainless steel hexagonal main body;
Figure 20 is stainless pipe main body notching die structure diagram;
Figure 21 is stainless pipe main body punching die structure schematic diagram;
Figure 22 is stainless pipe main body stamped female bud mold structure diagram;
Figure 23 is the cold pier impact molding die structure schematic diagram of stainless steel handle;
Figure 24 is stainless steel handle punching press spline tooth mold structure diagram;
Figure 25 is stainless steel handle punching press handle mold structure diagram;
Stainless steel hexagonal main body -1, stainless pipe main body -2, stainless steel handle -3.
Specific embodiment
Technique according to the invention scheme, in the case where not changing the connotation of the present invention, the common skill of this field Art personnel can propose multiple frame modes of the present invention.Therefore detailed description below and attached drawing are simply to the present invention Technical solution illustrates, and is not to be construed as the whole of the present invention or is considered as the restriction to technical solution of the present invention or limit System.
Refer to the attached drawing, the present invention provide a kind of production method of stainless steel spool, which is characterized in that the technique includes following
Step, specially:
Refer to the attached drawing 1-3 using sawing machine blanking, makes stainless steel hexagonal main body 1.
1. using sawing machine by raw material stainless pipe surface trimming, obtain needing the stainless pipe of length dimension.
2. by the stainless pipe of 1. middle well cutting, punching machine mating mold once cold pier punch forming indent round platform is used Rank, inner via hole and outer-hexagonal boss, obtain green body part.
3. will 2. in obtain green body part, the outer tooth of vehicle system and groove are once completed using automatic lathe, obtains stainless steel six Angle main body 1.
Refer to the attached drawing 4-9 using lathe blanking, makes stainless pipe main body 2.
1. obtain needing the stainless steel of length dimension to justify raw material stainless pipe surface trimming using automatic lathe Pipe.
2. by the stainless pipe of 1. middle well cutting, square groove in the punching press of punching machine mating mold is used.
3. by the good green body part of 2. middle punching press, punching press square hole of punching machine mating mold is used.
4. by the good green body part of 3. middle punching press, using stamped female bud of punching machine mating mold, stainless pipe is obtained Main body 2.
Refer to the attached drawing 10-17 cuts off raw material using sawing machine, makes stainless steel handle 3.
1. using sawing machine by raw material stainless steel round bar surface trimming, obtain needing the stainless steel round bar of length dimension.
2. by the stainless steel round bar of 1. middle well cutting, using punching machine mating mold, once cold pier punch forming becomes larger before blank Section, the green body part needed.
3. by the good green body part of 2. middle punching press, vehicle groove is once automatically performed using automatic lathe, is drilled, tapping, The green body part needed.
4. by the good green body part of 3. middle vehicle, using punching press handle rear end spline tooth of punching machine mating mold, needed The green body part wanted.
5. by the good green body part of 4. middle punching press, handle front end is flattened using the punching press of punching machine mating mold, is needed The green body part wanted.
6. by the good green body part of 5. middle punching press, using milling good hand's handle front end of CNC milling machine room, complete the production not Become rusty steel handle 3.
Surface treatment:Part stainless steel hexagonal main body 1, the stainless pipe main body that will be obtained in (1), (2), (3) step 2nd, stainless steel handle 3 is put into full automatic polishing machine, is polished, and fabricated part stainless steel hexagonal master is obtained after deburring Body, stainless pipe main body, stainless steel handle;
Assembling:The recessed luxuriant end of fabricated part stainless pipe main body is inwardly inserted into the interior round recessed of stainless steel hexagonal main body In, then stainless steel handle put on into sealing ring and rubber sheet gasket, the band spline tooth end of stainless steel handle is made outwards to penetrate stainless steel In hexagonal main body, potsherd, silica gel pad are then sequentially loaded into stainless pipe main body;Completion is manually assembled, obtains into Product stainless steel spool.
Refer to the attached drawing 19-25, involved in the manufacturing process of stainless steel spool to mold be:
Preferably, the mold that the step (1) makes in stainless steel hexagonal main body 1 2. is cold pier stamping die.
Preferably, the mold that the step (2) makes in stainless pipe main body 2 2. is notching die.
Preferably, the mold that the step (2) makes in stainless pipe main body 2 3. is punching die.
Preferably, the mold that described (2) make in stainless pipe main body 2 4. is stamped female bud mold.
Preferably, the mold that the step (3) makes in spool stainless steel handle 3 2. is cold pier punch-forming mold.
Preferably, the mold that the step (3) makes in spool stainless steel handle 3 4. is punching press spline tooth mold.
Preferably, the mold that the step (3) makes in spool stainless steel handle 3 5. is punching press handle mold.
It is readily appreciated that, the present invention is realized by following steps:A makes stainless steel hexagonal main body → b and makes stainless pipe Main body → c makes stainless steel handle → d surface treatments → e assemblings, and the present invention provides a kind of production method of stainless steel spool, solution Determined current tap, angle valve spool manufacture it is of high cost, productivity effect is low, production process is loaded down with trivial details, and final product quality it is unstable, production The problem of product content of beary metal is high changes conventional fabrication processes, and the important component of spool is all completed using punching press, improves life Benefit is produced, has saved cost.

Claims (8)

1. a kind of production method of stainless steel spool, which is characterized in that comprise the following steps:
(1) stainless steel hexagonal main body (1) is made
1. using sawing machine by raw material stainless pipe surface trimming, obtain needing the stainless pipe of length dimension;
2. by the stainless pipe of 1. middle well cutting, punching machine mating mold once cold pier punch forming indent round platform rank, interior is used Through hole and outer-hexagonal boss, obtain green body part;
3. will 2. in obtain green body part, the outer tooth of vehicle system and groove are once completed using automatic lathe, obtains stainless steel hexagonal master Body (1);
(2) stainless pipe main body (2) is made
1. using automatic lathe by raw material stainless pipe surface trimming, obtain needing the stainless pipe of length dimension;
2. by the stainless pipe of 1. middle well cutting, square groove in the punching press of punching machine mating mold is used;
3. by the good green body part of 2. middle punching press, punching press square hole of punching machine mating mold is used;
4. by the good green body part of 3. middle punching press, using stamped female bud of punching machine mating mold, stainless pipe main body is obtained (2);
(3) stainless steel handle (3) is made
1. using sawing machine by raw material stainless steel round bar surface trimming, obtain needing the stainless steel round bar of length dimension;
2. by the stainless steel round bar of 1. middle well cutting, using punching machine mating mold, once cold pier punch forming becomes larger blank leading portion, The green body part needed;
3. by the good green body part of 2. middle punching press, vehicle groove is once automatically performed using automatic lathe, drilling, tapping obtain The green body part needed;
4. by the good green body part of 3. middle vehicle, using punching press handle rear end spline tooth of punching machine mating mold, needed Green body part;
5. by the good green body part of 4. middle punching press, handle front end is flattened using the punching press of punching machine mating mold, is needed Green body part;
6. by the good green body part of 5. middle punching press, using milling good hand's handle front end of CNC milling machine room, stainless steel is completed the production Handle (3);
(4) it is surface-treated
The part stainless steel hexagonal main body (1), stainless pipe main body (2), stainless steel hand that will be obtained in (1), (2), (3) step Handle (3) is put into full automatic polishing machine, is polished, and fabricated part stainless steel hexagonal main body, stainless steel are obtained after deburring Pipe main body, stainless steel handle;
(5) assemble
The recessed luxuriant end of fabricated part stainless pipe main body is inwardly inserted into the interior round recessed of stainless steel hexagonal main body, then will not Sealing ring and rubber sheet gasket on rust steel taper knob, make the band spline tooth end of stainless steel handle outwards penetrate stainless steel hexagonal main body In, potsherd, silica gel pad are then sequentially loaded into stainless pipe main body;
Completion is manually assembled, obtains finished product stainless steel spool.
2. the production method of a kind of stainless steel spool according to claim 1, which is characterized in that the step (1) makes Mold in stainless steel hexagonal main body (1) 2. is cold pier stamping die.
3. the production method of a kind of stainless steel spool according to claim 1, which is characterized in that the step (2) makes Mold in stainless pipe main body (2) 2. is notching die.
4. the production method of a kind of stainless steel spool according to claim 1, which is characterized in that the step (2) makes Mold in stainless pipe main body (2) 3. is punching die.
5. the production method of a kind of stainless steel spool according to claim 1, which is characterized in that described (2) make stainless Mold in cylindrical steel tube main body (2) 4. is stamped female bud mold.
6. the production method of a kind of stainless steel spool according to claim 1, which is characterized in that the step (3) makes Mold in spool stainless steel handle (3) 2. is cold pier punch-forming mold.
7. the production method of a kind of stainless steel spool according to claim 1, which is characterized in that the step (3) makes Mold in spool stainless steel handle (3) 4. is punching press spline tooth mold.
8. the production method of a kind of stainless steel spool according to claim 1, which is characterized in that the step (3) makes Mold in spool stainless steel handle (3) 5. is punching press handle mold.
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CN106112412A (en) * 2016-08-20 2016-11-16 无锡鹰贝精密轴承有限公司 The deep blind hole processing technique of spool high accuracy
CN106392391A (en) * 2016-11-09 2017-02-15 江苏金鑫电器有限公司 Automatic welding device of aluminum alloy circular seam
CN107309616B (en) * 2017-08-21 2023-05-09 吴正忠 Method for manufacturing flow control regulating valve core
CN107717335A (en) * 2017-08-23 2018-02-23 台州响洲卫浴有限公司 A kind of manufacture craft of stainless steel sanitaryware
CN110238610A (en) * 2019-04-10 2019-09-17 刘升平 A kind of production method of faucet handle
CN110842077A (en) * 2019-11-12 2020-02-28 刘升平 Manufacturing method of valve element water outlet hole, valve element and water faucet
CN112045375B (en) * 2020-09-18 2023-01-06 项定洪 Manufacturing process of environment-friendly valve body and product thereof

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Denomination of invention: A manufacturing method of stainless steel valve core

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Granted publication date: 20180518

Pledgee: Bank of China Limited Jianhu Branch

Pledgor: JIANGSU LIANYUAN MACHINERY MANUFACTURING Co.,Ltd.

Registration number: Y2021320000296