Summary of the invention
In view of the deficiency that prior art exists, the invention provides a kind of preparation method without main grid welding for solar cell, this preparation method with copper cash and hot melt adhesive film for material, prepare without main grid welding by heat pressing process, be applied in the solar cell without main grid, the requirement that shading can meet again conduction less simultaneously can be met; The technical process of its preparation method is simple, meets the technical problem reducing material cost, also simplify the complicated technology simultaneously realizing high photovoltaic efficiency battery structure and the low shading electrode structure of high conductivity in manufacture of solar cells flow process at silicon chip surface.
To achieve these goals, present invention employs following technical scheme:
For the preparation method without main grid welding of solar cell, the method comprises: release many copper cash by copper cash pay off rack and be transported in hot-press arrangement, and described many copper cash are located in the same horizontal plane and are arranged mutually parallel; The first hot melt adhesive film and the second hot melt adhesive film is released respectively by the first unreeling structure and the second unreeling structure, described first hot melt adhesive film is formed multiple first PUR diaphragm by the first cutter sweep cutting, and described second hot melt adhesive film is formed multiple second PUR diaphragm by the second cutter sweep cutting; Wherein, described first PUR diaphragm and the second PUR diaphragm are alternately transported in hot-press arrangement successively mutually by the first conveyer and the second conveyer respectively, described first PUR diaphragm is positioned at the top of described many copper cash, described second PUR diaphragm is positioned at the below of described many copper cash, further, described first PUR diaphragm and the second PUR diaphragm have a spacing distance in the conveying direction; By hot-press arrangement by described many copper cash and described first PUR diaphragm and the second PUR diaphragm hot binding respectively; Rolling action is done by the described many copper cash after rolling-up mechanism pair and the first PUR diaphragm and the second PUR diaphragm hot binding.
Wherein, described many copper cash are equally arranged mutually parallel, and the spacing between adjacent two copper cash is 6 ~ 10mm.
Wherein, the laying tension of copper cash described in each is regulated separately by described copper cash pay off rack, and the scope of laying tension is 5 ~ 50N.
Wherein, described first unreeling structure and the second unreeling structure adopt the mode of linear velocity constant to release the first hot melt adhesive film and the second hot melt adhesive film respectively.
Wherein, the linear velocity scope that described first unreeling structure releases the first hot melt adhesive film is 5 ~ 10m/min, and the linear velocity scope that described second unreeling structure releases the second hot melt adhesive film is 5 ~ 10m/min.
Wherein, described first unreeling structure is identical with the linear velocity of described second unreeling structure.
Wherein, described first PUR diaphragm and the second PUR diaphragm spacing distance are in the conveying direction 2 ~ 3mm.
Wherein, described copper cash is tinned wird, and described first hot melt adhesive film and the second hot melt adhesive film are respectively PO glued membrane.
Wherein, the wire diameter of described copper cash is 0.2 ~ 0.3mm, and the thickness of described first hot melt adhesive film and the second hot melt adhesive film is respectively 0.09 ~ 0.11mm.
Wherein, the length of described first PUR diaphragm is identical with width, and the length of described second PUR diaphragm is identical with width.
A kind of preparation method without main grid welding for solar cell that the embodiment of the present invention provides, this preparation method with copper cash and hot melt adhesive film for material, prepare without main grid welding by heat pressing process, be applied in the solar cell without main grid, the requirement that shading can meet again conduction less simultaneously can be met; The technical process of its preparation method is simple, meets the technical problem reducing material cost, also simplify the complicated technology simultaneously realizing high photovoltaic efficiency battery structure and the low shading electrode structure of high conductivity in manufacture of solar cells flow process at silicon chip surface.
Embodiment
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, the specific embodiment of the present invention is described in detail.The example of these preferred implementations illustrates in the accompanying drawings.Shown in accompanying drawing and the embodiments of the present invention described with reference to the accompanying drawings be only exemplary, and the present invention is not limited to these execution modes.
At this, also it should be noted that, in order to avoid the present invention fuzzy because of unnecessary details, illustrate only in the accompanying drawings with according to the closely-related structure of the solution of the present invention and/or treatment step, and eliminate other details little with relation of the present invention.
Present embodiments provide a kind of preparation method without main grid welding for solar cell.Consult Fig. 1 and composition graphs 2 and Fig. 3, the method comprises the following steps:
S101, release many copper cash be transported in hot-press arrangement by copper cash pay off rack, described many copper cash are located in the same horizontal plane and are arranged mutually parallel.Particularly, as shown in Figure 2, copper cash pay off rack 1 is released many copper cash 10 and is transported in hot-press arrangement 2, and the laying tension of each copper cash 10 can be regulated separately by copper cash pay off rack 1, and the scope of laying tension can be 5 ~ 50N.Normally, as shown in Figure 3, many copper cash 10 are equally arranged mutually parallel, and the spacing d1 between adjacent two copper cash 10 can be chosen as 6 ~ 10mm.In the present embodiment, spacing d1 is set as 8mm.Copper cash 10 quantity mainly sets according to the width of welding to be prepared and spacing d1.Being provided with line comb in copper cash pay off rack 1, can adjusting by adjusting line comb the size obtaining spacing d1.
S102, multiple first PUR diaphragm and multiple second PUR diaphragm is provided to be transported in hot-press arrangement respectively by the first unreeling structure and the second unreeling structure.Particularly, as shown in Figure 2 and consult Fig. 3, the first hot melt adhesive film 21 is released by the first unreeling structure 3a, first hot melt adhesive film 21 is cut by the first cutter sweep 4a and forms multiple first PUR diaphragm 21a, and multiple first PUR diaphragm 21a is transported in hot-press arrangement 2 by the first conveyer 5a successively; Similarly, the second hot melt adhesive film 22 is released by the second unreeling structure 3b, second hot melt adhesive film 22 is cut by the second cutter sweep 4b and forms multiple second PUR diaphragm 22a, and multiple second PUR diaphragm 22a is transported in hot-press arrangement 2 successively by the second conveyer 5b.Further, described first PUR diaphragm 21a and the second PUR diaphragm 22a is alternately transported in hot-press arrangement 2 by the first conveyer 5a and the second conveyer 5b respectively successively mutually, described first PUR diaphragm 21a is transported to the top of described many copper cash 10, described second PUR diaphragm 22a is transported to the below of described many copper cash 10, further, described first PUR diaphragm 21a and the second PUR diaphragm 22a has a spacing distance d2 in the conveying direction.
S103, by hot-press arrangement by described many copper cash and the first PUR diaphragm and the second PUR diaphragm hot binding respectively.Particularly, consult Fig. 2 and Fig. 3, after copper cash 10, first PUR diaphragm 21a and the second hot melt adhesive film 22a is transported to hot-press arrangement 2 respectively, hot-press arrangement 2 is by copper cash 10, first PUR diaphragm 21a and the second hot melt adhesive film 22a hot binding, form welding, Fig. 3 is the structural representation without main grid welding that hot binding obtains, and in figure, the part of dotted line represents that the first PUR diaphragm 21a is positioned at the top of copper cash 10.
S104, do rolling action by the described many copper cash after rolling-up mechanism pair and the first PUR diaphragm and the second PUR diaphragm hot binding.Particularly, consult Fig. 2 and Fig. 3, step S103 hot binding obtain without main grid welding after, by rolling-up mechanism 6 do rolling action reclaim finished product.
Wherein, in step S102, described first unreeling structure 3a and the second unreeling structure 3b adopts the mode of linear velocity constant to release the first hot melt adhesive film 21 and the second hot melt adhesive film 22 respectively.The linear velocity scope that described first unreeling structure 3a releases the first hot melt adhesive film 21 can be 5 ~ 10m/min, and the linear velocity scope that described second unreeling structure 3b releases the second hot melt adhesive film 22 can be 5 ~ 10m/min.Preferably, described first unreeling structure 3a is identical with the linear velocity of described second unreeling structure 3b.
Wherein, consult Fig. 2, described first PUR diaphragm 21a and the second PUR diaphragm 22a spacing distance d2 in the conveying direction can be 2 ~ 3mm.As shown in Figure 3, hot binding obtain without in main grid welding, between the first PUR diaphragm 21a and the second PUR diaphragm 22a, there is spacing distance d2, facilitate butt welding band to carry out cutting in use.
Wherein, the copper cash 10 used in the present embodiment is tinned wird, and wire diameter can be 0.2 ~ 0.3mm.Described first hot melt adhesive film 21 and the second hot melt adhesive film 22 are respectively PO (polyolefin, polyolefin) glued membrane, and the thickness of described first hot melt adhesive film 21 and the second hot melt adhesive film 22 is respectively 0.09 ~ 0.11mm.
In the present embodiment, consult Fig. 3, the width of the first hot melt adhesive film 21 is D1, and after the first hot melt adhesive film 21 is cut the multiple first PUR diaphragm 21a of formation by the first cutter sweep 4a, the width of the first PUR diaphragm 21a is also D1, and length is L1.The width of the second hot melt adhesive film 22 is D2, and after the second hot melt adhesive film 22 is cut the multiple second PUR diaphragm 22a of formation by the second cutter sweep 4b, the width after the second PUR diaphragm 22a is also D2, and length is L2.Normally D1=D2, and set L1=D1, L2=D2.
A kind of preparation method without main grid welding for solar cell that the embodiment of the present invention provides, this preparation method with copper cash and hot melt adhesive film for material, prepare without main grid welding by heat pressing process, be applied in the solar cell without main grid, the requirement that shading can meet again conduction less simultaneously can be met; The technical process of its preparation method is simple, meets the technical problem reducing material cost, also simplify the complicated technology simultaneously realizing high photovoltaic efficiency battery structure and the low shading electrode structure of high conductivity in manufacture of solar cells flow process at silicon chip surface.Further, in the technique of the method, the both sides that the first PUR diaphragm and the second PUR diaphragm are positioned at copper cash are set, in being crisscross arranged, one-sided compared to glued membrane is placed on, can effectively avoid copper cash to break, operating efficiency is provided, reduce costs.
It should be noted that, in this article, the such as relational terms of first and second grades and so on is only used for an entity or operation to separate with another entity or operating space, and not necessarily requires or imply the relation that there is any this reality between these entities or operation or sequentially.And, term " comprises ", " comprising " or its any other variant are intended to contain comprising of nonexcludability, thus make to comprise the process of a series of key element, method, article or equipment and not only comprise those key elements, but also comprise other key elements clearly do not listed, or also comprise by the intrinsic key element of this process, method, article or equipment.When not more restrictions, the key element limited by statement " comprising ... ", and be not precluded within process, method, article or the equipment comprising described key element and also there is other identical element.
The above is only the embodiment of the application; it should be pointed out that for those skilled in the art, under the prerequisite not departing from the application's principle; can also make some improvements and modifications, these improvements and modifications also should be considered as the protection range of the application.