CN105571783B - A kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle - Google Patents

A kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle Download PDF

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Publication number
CN105571783B
CN105571783B CN201610019030.6A CN201610019030A CN105571783B CN 105571783 B CN105571783 B CN 105571783B CN 201610019030 A CN201610019030 A CN 201610019030A CN 105571783 B CN105571783 B CN 105571783B
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rotor
framework
membrane material
support
metal membrane
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CN105571783A (en
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章云
胡洋
陈贵敏
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Xidian University
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Xidian University
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M1/00Testing static or dynamic balance of machines or structures
    • G01M1/14Determining imbalance
    • G01M1/16Determining imbalance by oscillating or rotating the body to be tested
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M1/00Testing static or dynamic balance of machines or structures
    • G01M1/02Details of balancing machines or devices

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Testing Of Balance (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)

Abstract

The invention discloses a kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle, including bottom plate (1), the condenser type Rotor carriage (3) for realizing unbalance vibration extraction is slidably connected along X-direction on the bottom plate (1), condenser type Rotor carriage (3) restocking is provided with rotor (5);The planer-type rotor drive mechanism for being further fixed on coupling with rotor (5) and driving rotor (5) to rotate on the bottom plate (1).The movement of branch racking framework changes the capacitance of plate condenser, so as to realize the extraction of faint unbalance vibration;Planer type structure can reduce the error of device transmission, so as to improve the precision of device.Compared with traditional dynamic poise device, apparatus structure involved in the present invention is simple, sensitivity is higher, fast response time, is more suitable for the ultraprecise rotor higher to tension metrics and enters action balance.

Description

A kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle
Technical field
The present invention relates to a kind of rotor dynamic balancing device, more particularly to a kind of rotor based on differential type capacitance sensing principle High-precision dynamic poise device.
Background technology
Along with the arrival in the epoch of made in China 2025, industrial products gradually to high integration, high accuracy, small size side To development, this just needs us to improve the miniaturization degree of system of processing and detecting system.
Most of used dynamic balancing measurement instrument is developed for the axis products of stock size in the market, For the miniature rotor that weight is smaller, dynamic balance accuracy is higher, although its amount of unbalance can be measured, due to this body structure or The limitation of principle, measurement accuracy often do not reach desirable.In addition, most of miniature dynamic balancing machines all use spring damping knot Structure measures amount of unbalance, and such product is present the shortcomings that process is relatively complicated, cost is high and precision regulation is poor.
The content of the invention
It is an object of the invention to overcome shortcoming present in above-mentioned prior art, there is provided one kind is passed based on differential type electric capacity Feel the rotor high accuracy dynamic poise device of principle, reach that apparatus structure is simple, volume is small, faint vibration can be identified, spirit Sensitivity is high, the purpose of fast response time.
To achieve the above objectives, the technical solution adopted by the present invention is:It is a kind of to be turned based on differential type capacitance sensing principle The high-precision dynamic poise device of son, including bottom plate, slidably connected along X-direction for realizing that unbalance vibration carries on the bottom plate The condenser type Rotor carriage taken, the restocking of condenser type Rotor carriage are provided with rotor;It is further fixed on joining with rotor on the bottom plate The planer-type rotor drive mechanism for connecing and driving rotor to rotate.
Base is fixed with above-mentioned bottom plate, the guide rail along X-direction, the condenser type Rotor carriage are fixed with base It is slidably connected and is securable on guide rail with guide rail;The quantity of the condenser type Rotor carriage is 2, each condenser type rotor Support frame sets up one end of rotor respectively.
Above-mentioned condenser type Rotor carriage, which includes support, to be determined framework, branch racking framework and is fixed on branch racking framework upper end Be used for set up the roller of rotor, wherein branch racking framework determine in framework positioned at support, and determines framework with support and pass through rectangle section Face beam consolidation determines framework along X-direction generation relative movement relative to support together, so as to limit branch racking framework;The electricity The sliding block that appearance formula Rotor carriage determines base of frame by being fixed on support is slidably connected with guide rail, and the sliding block, which is provided with, to incite somebody to action The fixing bolt that sliding block is fixed on guide rail;The branch racking framework is made up of insulating materials;It is described to support the inside for determining framework Provided with cavity, right electrode, public pole and left electrode are provided with cavity, each electrode is respectively connected with the metal film for being affixed on cavity wall Material, a part for the branch racking framework is between the metal membrane material for forming capacitor plate;Right electrode, public pole and the left side The metal membrane material that electrode is connected, form the two-plate of differential plate condenser;Branch racking framework changes in the movement of Z-direction The capacitance of differential plate condenser, so as to realize the extraction of unbalance vibration.
The quantity of above-mentioned rollers is 2, and is arranged side by side, and the axis of 2 rollers and the axis of rotor are parallel to each other, and is turned One end of son is set up between 2 rollers.
The concrete structure of above-mentioned cavity and setting are:Support is determined to be respectively provided with a rectangular cavity at left and right sides of lower portion Body, two rectangular cavities are symmetrical, and are equipped with entrance in the relative side wall of two cavitys, wherein left side rectangular cavities The metal membrane material of connection public pole is posted on the right side wall of left side wall and right rectangular cavity;Two rectangular cavities are relative The upper section that side wall is located at respective entrance posts the metal membrane material for connecting right electrode;The relative side wall position of two rectangular cavities The metal membrane material for connecting left electrode is posted in the section below of respective entrance;The left end of the branch racking framework, its structure are From the T-shaped hanging body of left end chamber inlet insertion left side inside cavity;The right-hand member of the branch racking framework, its structure are from right-hand member The mutually isostructural T-shaped hanging body of chamber inlet insertion the right inside cavity.
Above-mentioned insulating materials is polyethylene, epoxy resin or mica material;The metal membrane material is aluminium foil or copper foil.
Two T-shaped hanging gaps between body and the metal membrane material in respective cavity of above-mentioned branch racking framework are equal, The initial capacitance value C for the electric capacity that the cavity of left and right two is formed00εr1L0b0/d0It is identical, wherein ε0、εr1Respectively air dielectric The dielectric constant of constant and insulating materials, L0For the length of the metal membrane material of public pole connection, ε0For dielectric constant of air, d0For Connect the spacing between the metal membrane material of left electrode or right electrode and the metal membrane material of corresponding public pole connection, b0To be public The width of the metal membrane material of pole connection.
Above-mentioned planer-type rotor drive mechanism includes pulley, belt, electric machine support and motor, and motor is fixed on motor On support, the pulley includes pulley one and pulley two, connecting belt between pulley one and pulley two, the transmission side of the belt To axially vertical with rotor, and belt presses on rotor surface, and the motor couples with pulley one, and motor passes through driving Pulley one drives belt driving rotor rotation.
Phase demodulation sensor for completing initial phase collection is fixed on by that can adjust the support of height in z-direction On bottom plate.
Beneficial effects of the present invention:The present invention mainly includes rotor support portion and planer-type rotor drive part.Rotor Support section is determined framework and formed by branch racking framework and support, and roller is fixed on branch racking framework, branch racking framework by exhausted Edge material is formed;Framework metal membrane material is determined in support, so as to form the two-plate of differential plate condenser, the shifting of branch racking framework The dynamic capacitance for changing plate condenser, so as to realize the extraction of faint unbalance vibration;Support determines the sliding block of framework with leading Rail precision-fit, and support is determined framework and can slided on guide rail, the fixing bolt of sliding block can be with fixed capacity formula Rotor carriage In X-direction position, branch racking framework is fixedly arranged at support by rectangular cross section beam to be determined on framework;To determine framework whole with support for branch racking framework Body bolt is fixed on condenser type Rotor carriage;The motor of rotor drive mechanism part is fixed on support, can pass through skin V belt translation mode drives unbalanced rotor to rotate, and planer type structure can reduce the error of device transmission, so as to improve device Precision.
Compared with existing apparatus, the present invention has advantages below:
1. the condenser type Rotor carriage of the invention by devising new differential capacitive sensor, the device has High accuracy, fast-response speed, especially suitable for faint imbalance detection;
2. simple in construction be easy to process, be conveniently adjusted, different Dimension Types rotor demands can be met;
3. can improve using the capacitance sensor of differential form non-linear, sensitivity is improved, symmetrical structure can subtract The influence of the extraneous factors such as subenvironment temperature, supply voltage.
For a clearer understanding of the present invention, below in conjunction with accompanying drawing, the present invention is described in further detail.
Brief description of the drawings
Fig. 1 is a kind of rotor high accuracy dynamic poise device overall construction drawing based on differential type capacitance sensing principle of the present invention;
Fig. 2 is the structural representation of the differential capacitive sensor support frame of the present invention;
Fig. 3 is the structural representation of the condenser type Rotor carriage of the present invention.
The description of symbols of accompanying drawing 1:1st, bottom plate;2nd, base;3rd, condenser type Rotor carriage;4th, roller;5th, rotor;6th, it is electronic Machine;7th, guide rail;8th, phase demodulation sensor;9th, pulley;10th, belt;11st, electric machine support;12nd, sensor stand;13rd, square-section Beam;14th, framework is determined in support;15th, right electrode;16th, public pole;17th, branch racking framework;18th, left electrode;19th, rolling wheel support frame; 20th, fixing bolt;21st, sliding block.
Embodiment
Embodiment 1:
As shown in figure 1, the invention provides a kind of rotor high accuracy dynamic balancing dress based on differential type capacitance sensing principle Put, including bottom plate 1, the condenser type for realizing faint unbalance vibration extraction is slidably connected along X-direction on the bottom plate 1 Rotor carriage 3, the restocking of condenser type Rotor carriage 3 are provided with rotor 5;It is further fixed on coupling and driving with rotor 5 on the bottom plate 1 The planer-type rotor drive mechanism that turn 5 rotates.
The present embodiment is by the condenser type Rotor carriage of differential capacitive sensor, and the device is with high accuracy, fast sound Speed is answered, especially suitable for faint imbalance detection;Its is simple in construction to be easy to process, is conveniently adjusted, and can meet different chis Very little type rotor demand;Can be improved using the capacitance sensor of differential form it is non-linear, improve sensitivity, symmetrical structure can To reduce the influence of the extraneous factors such as environment temperature, supply voltage.Compared with traditional dynamic poise device, dress involved in the present invention Put that simple in construction, sensitivity is higher, fast response time, being more suitable for the ultraprecise rotor higher to tension metrics, to enter action flat Weighing apparatus.
Embodiment 2:
Reference picture 1, on the basis of embodiment 1, base 2 is fixed with the bottom plate 1, is fixed with base 2 along X-axis side To guide rail 7, the condenser type Rotor carriage 3 and guide rail 7 are slidably connected and are securable on guide rail;The condenser type rotor The quantity of support frame 3 is 2, and each condenser type Rotor carriage 3 sets up one end of rotor 5 respectively.
The planer-type rotor drive mechanism includes pulley 9, belt 10, electric machine support 11 and motor 6, and motor 6 is solid Due on electric machine support 11, the pulley 9 includes pulley one and pulley two, connecting belt 10 between pulley one and pulley two, institute The axially vertical of the transmission direction of belt 10 and rotor 5 is stated, and belt 10 presses on the surface of rotor 5, the motor 6 and pulley One connection, motor 6 drive belt 10 to drive rotor 5 to rotate by driving pulley one;Planer-type V belt translation can reduce band and pass Shake in the error and transmission process of dynamic process, improves precision.
Reference picture 2, the condenser type Rotor carriage 3, which includes support, to be determined framework 14, branch racking framework 17 and is fixed on The roller 4 for being used to set up rotor 5 of the upper end of branch racking framework 17, roller 4 are fixed on branch racking framework by rolling wheel support frame 19 17 upper ends.The quantity of the roller 4 of wherein each condenser type Rotor carriage 3 is 2, and is arranged side by side, the axis of 2 rollers 4 It is parallel to each other with the axis of rotor 5, one end of rotor 5 is set up between 2 rollers.Branch racking framework 17 determines framework positioned at support In 14, and determine framework 14 with support and be consolidated by rectangular cross section beam 13, so as to limit branch racking framework 17 relative to branch Support determines framework 14 and produces relative movement along X-direction;The condenser type Rotor carriage 3 determines the bottom of framework 14 by being fixed on support The sliding block 21 in portion is slidably connected with guide rail 7, and the sliding block 21 is provided with the fixing bolt 20 that sliding block 21 can be fixed on guide rail 7 (referring to Fig. 3);The branch racking framework 17 is made up of insulating materials;Insulating materials is the materials such as polyethylene, epoxy resin or mica Material.It is described to support the inside for determining framework 14 to be provided with cavity, right electrode 15, public pole 16 and left electrode 18 are provided with cavity, respectively Electrode is respectively connected with the metal membrane material for being affixed on cavity wall, and metal membrane material is aluminium foil or copper foil;The one of the branch racking framework 17 Part is between the metal membrane material for forming capacitor plate;The gold that the right electrode 15, public pole 16 and left electrode 18 are connected Belong to membrane material, form the two-plate of differential plate condenser;Branch racking framework 17 changes differential capacity plate antenna in the movement of Z-direction The capacitance of device, so as to realize the extraction of faint unbalance vibration.
As shown in Fig. 2 the concrete structure of the cavity and setting are:The left and right sides determined inside framework 14 is supported to be respectively provided with One rectangular cavities, two rectangular cavities are symmetrical, and are equipped with entrance in the relative side wall of two cavitys, wherein left side The metal membrane material of connection public pole 16 is posted on the left side wall of rectangular cavities and the right side wall of right rectangular cavity;Two squares The upper section that the relative side wall of shape cavity is located at respective entrance posts the metal membrane material for connecting right electrode 15;Two rectangular cavities The section below that the side wall of body phase pair is located at respective entrance posts the metal membrane material for connecting left electrode 18;The branch racking framework 17 left end, its structure are the T-shaped hanging bodies from left end chamber inlet insertion left side inside cavity;The branch racking framework 17 Right-hand member, its structure are that the mutually isostructural T-shaped hanging body of the right inside cavity is embedded in from right-hand member chamber inlet.The branch racking frame Two T-shaped hanging gaps between body and the metal membrane material in respective cavity of frame 17 are equal, and the cavity of left and right two is formed The initial capacitance value C of electric capacity00εr1L0b0/d0It is identical, wherein ε0、εr1Respectively Jie of dielectric constant of air and insulating materials Electric constant, L0The length of the metal membrane material connected for public pole 16, ε0For dielectric constant of air, d0To connect left electrode 18 or the right side Spacing between the metal membrane material of electrode 15 and the metal membrane material of corresponding public pole 16 connection, b0Connected for public pole 16 The width of metal membrane material.Two cavitys, which are set as symmetrical structure, can improve branch racking 17 beat in the Y direction of framework.
Phase demodulation sensor 8 for completing initial phase collection is fixed on bottom plate 1 by sensor stand 12, and support exists Height can be adjusted in Z-direction to adapt to requirement for dynamic balance.
It following present specific implementation process of the present invention in engineering practice:
1. structure is installed and fixed
By base 2 as on bottom plate 1, and it is bolted;When it is determined that rotor to be measured length when, adjust X-direction The distance between two support frames, the position of two support frames are fixed by the fixing bolt of sliding block;Differential capacitive sensor is embedded in In condenser type Rotor carriage, measured rotor is placed on the roller of condenser type Rotor carriage;Servomotor and electric machine support It is fixedly connected, the rotation of motor is delivered to by measured rotor by V belt translation.
2. dynamic balancing detects
1) motor is rotated, and the rotation of measured rotor is driven by V belt translation, and the micro breadth oscillation of rotor can be transmitted directly Branch racking framework, the mobile change dielectric constant values of insulated gate are given, and then change the voltage between two-plate;
If dielectric εr1=1, then as dielectric εr2When being introduced into capacitor two-plate, the initial capacitance of capacitance type sensor is C00εr1L0b0/d0.As dielectric εr2Into after L depth between pole plate, the electric capacity relative variation is caused to be
It can be seen that the change of capacitance and dielectric εr2Amount of movement L it is linear.Wherein L0For pole plate length, ε0For Dielectric constant of air, d0For pole plate spacing, b0For pole plate length;
2) phase demodulation sensor 8 obtains starting phase angle, and gives the data transfer obtained to control with capacitance type sensor Computer, data acquisition.
To sum up, the present invention includes rotor support portion and planer-type rotor drive part.Rotor support portion is by branch racking Framework determines framework composition with support, and roller is fixed on branch racking framework, and branch racking framework is made up of insulating materials;Support is fixed Framework metal membrane material, so as to form the two-plate of differential plate condenser, the movement of branch racking framework changes capacity plate antenna The capacitance of device, so as to realize the extraction of faint unbalance vibration;The sliding block of framework is determined in support and extensible guide precision coordinates, and supports Determining framework can slide on guide rail, and the fixing bolt of sliding block can be with fixed capacity formula Rotor carriage in X-direction position, branch racking Framework is fixedly arranged at support by rectangular cross section beam to be determined on framework;Branch racking framework determines framework entirety bolt with support and is fixed on condenser type On Rotor carriage;The motor of rotor drive mechanism part is fixed on support, can be driven by belt transmissioning mode uneven The rotor that weighs rotates, and planer type structure can reduce the error of device transmission, so as to improve the precision of device.
Compared with existing apparatus, the present invention has advantages below:
1. the condenser type Rotor carriage of the invention by devising new differential capacitive sensor, the device has High accuracy, fast-response speed, especially suitable for faint imbalance detection;
2. simple in construction be easy to process, be conveniently adjusted, different Dimension Types rotor demands can be met;
3. can improve using the capacitance sensor of differential form non-linear, sensitivity is improved, symmetrical structure can subtract The influence of the extraneous factors such as subenvironment temperature, supply voltage.
Part, technique and letter that embodiment does not describe in detail represent the well-known components and conventional means of the category industry And general knowledge, do not describe one by one here.Exemplified as above is only for example, not forming the protection to the present invention to the present invention's The limitation of scope, it is every to be belonged to the same or analogous design of the present invention within protection scope of the present invention.

Claims (7)

1. a kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle, including bottom plate (1), its feature exist In:On the bottom plate (1) the condenser type Rotor carriage for realizing unbalance vibration extraction is slidably connected along X-direction (3), condenser type Rotor carriage (3) restocking is provided with rotor (5);It is further fixed on coupling and driving with rotor (5) on the bottom plate (1) The planer-type rotor drive mechanism that turn (5) rotates;
Base (2) is fixed with the bottom plate (1), the guide rail (7) along X-direction is fixed with base (2), the condenser type turns Sub- support frame (3) is slidably connected and is securable on guide rail with guide rail (7);The quantity of the condenser type Rotor carriage (3) is 2 Individual, each condenser type Rotor carriage (3) sets up one end of rotor (5) respectively;
The condenser type Rotor carriage (3) includes support and determines framework (14), branch racking framework (17) and be fixed on branch racking The roller (4) for being used to set up rotor (5) of framework (17) upper end, wherein branch racking framework (17) determine framework (14) positioned at support It is interior, and determine framework (14) with support and be consolidated by rectangular cross section beam (13), it is relative so as to limit branch racking framework (17) Determine framework (14) in support and produce relative movement along X-direction;The condenser type Rotor carriage (3) is fixed by being fixed on support The sliding block (21) of framework (14) bottom is slidably connected with guide rail (7), and the sliding block (21), which is provided with, to be fixed on sliding block (21) Fixing bolt (20) on guide rail (7);The branch racking framework (17) is made up of insulating materials;Framework (14) is determined in the support Inside is provided with cavity, is provided with right electrode (15), public pole (16) and left electrode (18) in cavity, each electrode, which is respectively connected with, to be affixed on The metal membrane material of cavity wall, a part for the branch racking framework (17) is between the metal membrane material for forming capacitor plate; The metal membrane material that the right electrode (15), public pole (16) and left electrode (18) are connected, forms the two of differential plate condenser Pole plate;Branch racking framework (17) changes the capacitance of differential plate condenser in the movement of Z-direction, so as to realize that imbalance is shaken Dynamic extraction.
2. a kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle as claimed in claim 1, it is special Sign is:The quantity of the roller (4) is 2, and is arranged side by side, the axis phase of the axis and rotor (5) of 2 rollers (4) Mutually parallel, one end of rotor (5) is set up between 2 rollers.
3. a kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle as claimed in claim 1, it is special Sign is:The concrete structure of the cavity and setting are:Support determines the internal left and right sides of framework (14) and is respectively provided with a rectangle Cavity, two rectangular cavities are symmetrical, and are equipped with entrance in the relative side wall of two cavitys, wherein left side rectangular cavities Left side wall and right rectangular cavity right side wall on post connection public pole (16) metal membrane material;Two rectangular cavities The upper section that relative side wall is located at respective entrance posts the metal membrane material for connecting right electrode (15);Two rectangular cavity body phases To side wall be located at the section below of respective entrance and post and connect the metal membrane material of left electrode (18);The branch racking framework (17) left end, its structure are the T-shaped hanging bodies from left end chamber inlet insertion left side inside cavity;The branch racking framework (17) right-hand member, its structure are that the mutually isostructural T-shaped hanging body of the right inside cavity is embedded in from right-hand member chamber inlet.
4. a kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle as claimed in claim 1, it is special Sign is:The insulating materials is polyethylene, epoxy resin or mica material;The metal membrane material is aluminium foil or copper foil.
5. a kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle as claimed in claim 3, it is special Sign is:The gap between metal membrane material in two T-shaped hanging bodies and respective cavity of the branch racking framework (17) is homogeneous Deng the initial capacitance value C for the electric capacity that the cavity of left and right two is formed00εr1L0b0/d0It is identical, wherein ε0、εr1Respectively air is situated between The dielectric constant of electric constant and insulating materials, L0For the length of the metal membrane material of public pole (16) connection, ε0It is normal for air dielectric Number, d0To connect the metal membrane material that the metal membrane material of left electrode (18) or right electrode (15) is connected with corresponding public pole (16) Between spacing, b0For the width of the metal membrane material of public pole (16) connection.
6. a kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle as claimed in claim 1, it is special Sign is:The planer-type rotor drive mechanism includes pulley (9), belt (10), electric machine support (11) and motor (6), electricity Motivation (6) is fixed on electric machine support (11), and the pulley (9) includes pulley one and pulley two, between pulley one and pulley two Connecting belt (10), the transmission direction of the belt (10) is axially vertical with rotor (5), and belt (10) presses on rotor (5) surface, the motor (6) couple with pulley one, and motor (6) drives belt (10) to drive rotor by driving pulley one (5) rotate.
7. a kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle as claimed in claim 1, it is special Sign is:Phase demodulation sensor (8) for completing initial phase collection is fixed by that can adjust the support of height in z-direction In on bottom plate (1).
CN201610019030.6A 2016-01-12 2016-01-12 A kind of rotor high accuracy dynamic poise device based on differential type capacitance sensing principle Active CN105571783B (en)

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