CN105570135A - Direct connection type rotary compressor - Google Patents

Direct connection type rotary compressor Download PDF

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Publication number
CN105570135A
CN105570135A CN201610018615.6A CN201610018615A CN105570135A CN 105570135 A CN105570135 A CN 105570135A CN 201610018615 A CN201610018615 A CN 201610018615A CN 105570135 A CN105570135 A CN 105570135A
Authority
CN
China
Prior art keywords
motor
compressor
rotary compressor
motor shaft
shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610018615.6A
Other languages
Chinese (zh)
Inventor
贲爱民
薛国林
蔡林林
洪阳阳
吴永红
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Yichang Group Co Ltd
Original Assignee
Jiangsu Yichang Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Yichang Group Co Ltd filed Critical Jiangsu Yichang Group Co Ltd
Priority to CN201610018615.6A priority Critical patent/CN105570135A/en
Publication of CN105570135A publication Critical patent/CN105570135A/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/02Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/40Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and having a hinged member
    • F04C18/46Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and having a hinged member with vanes hinged to the outer member
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/04Heating; Cooling; Heat insulation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/12Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet
    • F04C29/124Arrangements for admission or discharge of the working fluid, e.g. constructional features of the inlet or outlet with inlet and outlet valves specially adapted for rotary or oscillating piston pumps

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)

Abstract

The invention relates to a direct connection type rotary compressor. The rotary compressor and a motor and a control assembly of a power device are integrated. The motor part is composed of a motor rotor (8), a motor shaft (7) and a motor stator (6), wherein the motor shaft (7) and a driving shaft of the rotary compressor are integrated, motor driving force is directly transmitted to the rotary compressor through the motor shaft (7), a motor control assembly (4) is connected with a motor shell, and heat radiation of the motor control assembly is facilitated. The motor shaft and the compressor shaft are integrated, the assembly errors in the radial direction are reduced, and the intervals between movement parts are uniform. The friction abrasion is quite small, the mechanical efficiency of the compressor can be improved to the maximum extent, the work conditions of the motor are improved, and the service life is prolonged.

Description

A kind of direct-connected rotary compressor
Technical field
The present invention relates to a kind of direct-connected rotary compressor, belong to the technical field that refrigeration air conditioner compressor manufactures especially.
Background technique
Now widely used compressor comprises: reciprocal compressor, compressor with rolling rotor, slide vane compressor, scroll compressor and vane pump etc.
Reciprocal compressor is owing to being difficult to the inertial force balanced, and vibration is large, and rotating speed is low, and volume is large.There is larger speed of related movement between its piston moved and static cylinder sleeve in addition, fretting wear is serious.Owing to there is larger fretting wear in movement process in compressor with rolling rotor, its power loss is large between slide plate and rotor, and be easy to occur poorly sealed phenomenon.The slide plate of slide vane compressor also rubs with static cylinder sleeve under the influence of centrifugal force mutually, and because relative velocity is large, so friction abrasion is very serious, produce larger wearing and tearing and energy loss, therefore working life is short, efficiency is low.Scroll compressor relies on the molded line of dynamic and static dish to seal, so complex process, requirement on machining accuracy is high.The compressor of the above-mentioned type has a common problem, is exactly that fretting wear is serious, energy loss large, it is large to leak, efficiency is low; Or processing technology is complicated, required precision is high, cause cost high.
Summary of the invention
Technical problem: the object of the present invention is to provide a kind of direct-connected rotary compressor, achieve motor shaft and compressor shaft is integrated, reduce radial assembly error, make the gap uniformity between each moving parts, its fretting wear is minimum, the mechanical efficiency of compressor can be improved to greatest extent, improve working conditions of motor, extend working life.
Technological scheme: it is little that rotary compressor has fretting wear, the advantages such as good airproof performance, efficiency are high, and volume is little, and noise is low.Rotor axis of electric and rotary compressor live axle make in aggregates, decrease assembly error, special in refrigeration compressor, intake duct arrives the suction port of rotary compressor through the space of motor stator and rotor, be conducive to the heat radiation of motor and Electric Machine Control assembly like this, improve working conditions of motor, extend working life.
Motor and the control unit of a kind of direct-connected rotary compressor of the present invention and power plant are integrated, described motor part is by rotor, motor shaft, motor stator forms, wherein motor shaft and rotary compressor live axle are integral type, motor driving force directly passes to rotary compressor by motor shaft, and Electric Machine Control assembly is connected with electric machine casing, is conducive to the heat radiation of Electric Machine Control assembly;
Described rotary compressor part primarily of front cover, rear end cover, compresser cylinder, compressor drum, slide plate, motor shaft forms; Motor shaft is as the driving element of compressor, being connected with compressor, part is made as one section of eccentric shaft, its throw of eccentric is 1/2 of the difference of compresser cylinder diameter of bore and compressor drum outside diameter, compressor drum is by the eccentric position of bearing housing at motor shaft, cylindrical and the compresser cylinder inwall of compressor drum are tangent, slide plate one end is hinged in a circular hole of compresser cylinder, and the slide plate the other end is inserted in the skateboards slot of compressor drum.
On described rear end cover, be provided with suction port refrigerant gas being entered active chamber, described front cover be provided with the relief opening of fluid expulsion active chamber, and be also provided with exhaust check valve on relief opening.
The gas channel that described fluid is first reserved between motor stator and electric machine casing before entering compresser cylinder, the heat absorbing motor on the one hand makes increase in working medium, motor and Electric Machine Control assembly are dispelled the heat, without the need to increasing Special heat dissipating cooling unit on the other hand.
The rotating center of motor shaft and the centres of compresser cylinder endoporus.
Beneficial effect: when the rotor 11 due to the direct-connected rotary compressor of the present invention works, both ends of the surface are not by the effect of axial force, therefore compressor drum 11 both ends of the surface axial force is minimum, compressor drum 11 both ends of the surface and the wearing and tearing between front cover and rear end cover also minimum, have minimum gap between its cylindrical and compresser cylinder 10, therefore it is stressed minimum, and fretting wear is also minimum, speed of related movement between skateboards slot and slide plate 3 is minimum, and the fretting wear therefore between them is also minimum.The gas-entered passageway 5 of refrigeration working medium is arranged on motor side, lower medium temperature plays cooling action to motor, as can be seen here, great advantage of the present invention achieves motor shaft 7 to be integrated with compressor shaft, reduce radial assembly error, make the gap uniformity between each moving parts, its fretting wear is minimum, the mechanical efficiency of compressor can be improved to greatest extent, the suction port of refrigeration working medium is arranged on motor side by the present invention in addition, reduce the operating temperature of motor, reduce the volume of motor, extend the operating life of motor.Involved part processing is simple, and be easy to form batch production, cost of production can significantly reduce.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the schematic diagram of compressor of the present invention when being in home position.
Fig. 3 is the schematic diagram of compressor section of the present invention.
In figure: air outlet flue 1, front cover 2, slide plate 3, Electric Machine Control assembly 4, intake duct 5, motor stator 6, motor shaft 7, rotor 8, rear end cover 9, compressor stator 10, compressor drum 11.
Embodiment
Below in conjunction with accompanying drawing, the direct-connected rotary compressor of the present invention is described in further detail.
Direct-connected rotary compressor is by motor, Electric Machine Control assembly 4 and rotary compressor composition, described motor is by rotor 8, motor shaft 7, major part such as motor stator 6 grade forms, described motor shaft 7 is integral type with rotary compressor live axle, motor driving force directly passes to rotary compressor by motor shaft 7, motor can be direct current generator, also can be AC motor, described Electric Machine Control assembly 4 is connected with electric machine casing, be conducive to the heat radiation of Electric Machine Control assembly, described rotary compressor part is primarily of front cover 2, rear end cover 9, compresser cylinder 10, compressor drum 11, slide plate 3, composition such as motor shaft 7 grade.
Motor shaft 7 is as the driving element of compressor, being connected with compressor, part is made as one section of eccentric shaft, its throw of eccentric is 1/2 of the difference of compresser cylinder diameter of bore and compressor drum outside diameter, compressor drum is by the eccentric position of bearing housing at motor shaft 7, compressor drum 11 cylindrical and compresser cylinder 10 inwall tangent, slide plate 3 one end is hinged in a circular hole of compresser cylinder, and the other end of slide plate 3 is inserted in the skateboards slot of compressor drum 11.
During direct-connected rotary compressor work, switch on power, motor shaft 7 rotates, eccentric part on motor shaft 7 drives compressor drum 11 to rotate, because the inwall of compresser cylinder 10 is tangent with the outer wall of compressor drum 11 all the time, therefore, the outer wall of compressor drum 11 and the inwall of compresser cylinder 10 just constitute a meniscate active chamber, and slide plate 3 is separated into air-inlet cavity and exhaust cavity two-part meniscate active chamber in operation process, what be connected with intake duct is air-inlet cavity, and what be connected with air outlet flue is exhaust cavity.
When compressor drum 11 counterclockwise rotates from position shown in Fig. 2, the volume of air-inlet cavity increases gradually, refrigerant gas through intake duct 5, communication channel routed over electrical machine stator gap, rear end cover suction port enters compressor air-inlet cavity; Meanwhile, the volume of exhaust cavity then diminishes gradually, and gas is compressed, and when its pressure meets or exceeds relief opening outside pressure, exhaust starts.
When again getting back to position shown in Fig. 2 after compressor drum 11 rotates, the volume of air-inlet cavity increases to maximum, and intake process terminates; Meanwhile, the volume of exhaust cavity reduces to minimum, and exhaust process also terminates, and completes a work cycle.And the next work cycle that brings into operation.
Because intake process and exhaust process are synchronously carried out, the flow velocity of its air inlet and exhaust reduces, thus flow losses also reduce greatly, flow losses are about the half of reciprocal compressor, volumetric efficiency is significantly improved, during working rotor due to the direct-connected rotary compressor of the present invention, both ends of the surface are not by the effect of axial force, therefore compressor drum both ends of the surface axial force is minimum, compressor drum both ends of the surface and the wearing and tearing between front cover and rear end cover also minimum, minimum gap is had between compressor drum cylindrical and compressor stator, therefore it is stressed minimum, fretting wear is also minimum, speed of related movement between skateboards slot and slide plate is minimum, therefore the fretting wear between them is also minimum.What is more important, motor shaft 7 and compressor shaft are integrated, and are the radial clearance uniformity of a moving element axis, overcome the eccentric wear phenomenon between component, reduce fretting wear, save power loss.The suction port of compressor is arranged on motor side, refrigerant gas through intake duct 5, communication channel routed over electrical machine stator gap, rear end cover suction port enters compressor air-inlet cavity, reduce the operating temperature of motor stator 6 and rotor 8, improve working conditions of motor, extend the operating life of motor.Great advantage of the present invention is that the fretting wear that can realize between each moving parts is minimum as can be seen here, the mechanical efficiency of compressor can be improved to greatest extent, part processing of arriving involved in the present invention is simple in addition, be easy to form batch production, cost of production can significantly reduce, therefore volume comparatively reciprocal compressor minimizing 50-60%, weight about alleviates about 60%, and indicated efficiency improves 30-40% than piston type.

Claims (4)

1. a direct-connected rotary compressor, it is characterized in that motor and the control unit of this rotary compressor and power plant are integrated, described motor part is by rotor (8), motor shaft (7), motor stator (6) forms, and wherein motor shaft (7) and rotary compressor live axle are integral type, and motor driving force directly passes to rotary compressor by motor shaft (7), Electric Machine Control assembly (4) is connected with electric machine casing, is conducive to the heat radiation of Electric Machine Control assembly;
Described rotary compressor part primarily of front cover (2), rear end cover (9), compresser cylinder (10), compressor drum (11), slide plate (3), motor shaft (7) forms; Motor shaft is as the driving element of compressor, being connected with compressor, part is made as one section of eccentric shaft, its throw of eccentric is 1/2 of the difference of compresser cylinder (10) diameter of bore and compressor drum (11) outside diameter, compressor drum (11) is by the eccentric position of bearing housing at motor shaft (7), cylindrical and compresser cylinder (10) inwall of compressor drum (11) are tangent, slide plate one end is hinged in a circular hole of compresser cylinder (10), and the slide plate the other end is inserted in the skateboards slot of compressor drum (11).
2. the direct-connected rotary compressor of one according to claim 1, it is characterized in that on described rear end cover (9), be provided with suction port refrigerant gas being entered active chamber, described front cover (2) is provided with the relief opening of fluid expulsion active chamber, and is also provided with exhaust check valve on relief opening.
3. the direct-connected rotary compressor of one according to claim 2, it is characterized in that the gas channel that described fluid is first reserved between motor stator (6) and electric machine casing before entering compresser cylinder, the heat absorbing motor on the one hand makes increase in working medium, motor and Electric Machine Control assembly are dispelled the heat, without the need to increasing Special heat dissipating cooling unit on the other hand.
4. the direct-connected rotary compressor of one according to claim 1, is characterized in that the rotating center of motor shaft (7) and the centres of compresser cylinder (10) endoporus.
CN201610018615.6A 2016-01-12 2016-01-12 Direct connection type rotary compressor Pending CN105570135A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610018615.6A CN105570135A (en) 2016-01-12 2016-01-12 Direct connection type rotary compressor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610018615.6A CN105570135A (en) 2016-01-12 2016-01-12 Direct connection type rotary compressor

Publications (1)

Publication Number Publication Date
CN105570135A true CN105570135A (en) 2016-05-11

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CN201610018615.6A Pending CN105570135A (en) 2016-01-12 2016-01-12 Direct connection type rotary compressor

Country Status (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107461335A (en) * 2017-10-13 2017-12-12 沈阳盛纳机械制造有限公司 A kind of air compressor of monodentate engagement positive displacement structure
CN110159531A (en) * 2019-03-13 2019-08-23 大连奇想科技有限公司 Roller compactor and pump and motor
CN113217384A (en) * 2020-01-21 2021-08-06 尼得科Gpm有限公司 Orbital vacuum pump with optimized bearing setting

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201925164U (en) * 2010-12-20 2011-08-10 天津商业大学 Horizontal rolling rotor compressor with safety protective valve
CN202001307U (en) * 2010-12-28 2011-10-05 广东美芝制冷设备有限公司 Rotary compressor
JP2013053579A (en) * 2011-09-05 2013-03-21 Panasonic Corp Rotary compressor
CN103775343A (en) * 2014-01-20 2014-05-07 广东美芝制冷设备有限公司 Horizontal compressor
CN104948466A (en) * 2015-06-25 2015-09-30 广东美芝制冷设备有限公司 Rotary compressor and refrigeration cycle device provided with the same
CN105179241A (en) * 2015-09-29 2015-12-23 天津商业大学 Horizontal fully-closed revolving compressor with oval rotor

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201925164U (en) * 2010-12-20 2011-08-10 天津商业大学 Horizontal rolling rotor compressor with safety protective valve
CN202001307U (en) * 2010-12-28 2011-10-05 广东美芝制冷设备有限公司 Rotary compressor
JP2013053579A (en) * 2011-09-05 2013-03-21 Panasonic Corp Rotary compressor
CN103775343A (en) * 2014-01-20 2014-05-07 广东美芝制冷设备有限公司 Horizontal compressor
CN104948466A (en) * 2015-06-25 2015-09-30 广东美芝制冷设备有限公司 Rotary compressor and refrigeration cycle device provided with the same
CN105179241A (en) * 2015-09-29 2015-12-23 天津商业大学 Horizontal fully-closed revolving compressor with oval rotor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107461335A (en) * 2017-10-13 2017-12-12 沈阳盛纳机械制造有限公司 A kind of air compressor of monodentate engagement positive displacement structure
CN110159531A (en) * 2019-03-13 2019-08-23 大连奇想科技有限公司 Roller compactor and pump and motor
CN113217384A (en) * 2020-01-21 2021-08-06 尼得科Gpm有限公司 Orbital vacuum pump with optimized bearing setting

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Application publication date: 20160511