CN105569901B - Pneumatic auxiliary cold start apparatus - Google Patents

Pneumatic auxiliary cold start apparatus Download PDF

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Publication number
CN105569901B
CN105569901B CN201410527147.6A CN201410527147A CN105569901B CN 105569901 B CN105569901 B CN 105569901B CN 201410527147 A CN201410527147 A CN 201410527147A CN 105569901 B CN105569901 B CN 105569901B
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connection
clutch
power transmission
starting device
pneumatic
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CN105569901A (en
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张辉
周红平
黄灿超
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HUBEI MEIBIAO KANGSHENG POWER TECHNOLOGY Co Ltd
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HUBEI MEIBIAO KANGSHENG POWER TECHNOLOGY Co Ltd
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Abstract

A pneumatic auxiliary cold start apparatus is applied to auxiliary start for a diesel engine via recovered compression air. A flywheel of the diesel oil engine is provided with a double-lug flywheel disc; the double-lug flywheel disc is provided with an electric starting device and a pneumatic starting device; and if the electric starting device fails to start, the pneumatic starting device assists start of the diesel oil engine. By the use of the pneumatic auxiliary cold start apparatus, a problem of cold start of the diesel oil engine of agricultural machinery equipment in high-cold areas can be solved; high-pressure gas of the agricultural machinery equipment can be recovered and utilized; and noise pollution and energy waste due to high-pressure gas produced by the agricultural machinery equipment directly discharged into the atmosphere can be avoided.

Description

A kind of Aeroassisted cold-starting device
Technical field
The present invention relates to Diesel Engine Technique Field, specifically a kind of compressed air assistant starting diesel engine using recovery Device.
Background technology
The startup of diesel engine is that in low temperature, motor driven starter cold start-up is extremely difficult using compression ignition mode.Therefore one A little cold districts, in the winter of such as northern China, due to Diesel engine difficulty in starting, need roasting car of heating up water, waste time and energy and The energy is wasted, while also increasing component wear.There are some researches show, the engine scuffing that a cold start-up brings is equivalent to vehicle 200 kilometers of normally travel, the 60% of engine scuffing is caused due to cold start-up, moreover one-shot it is unsuccessful when, again plus , there is inconvenience in big fuel consumption.
NORTHWEST CHINA, northeast region are wide, and national strategy to develop western regions and rejuvenating the northeast plan cause agricultural machinery to set The standby workload under psychro-environment is huge.Meanwhile, agricultural machinery operationally widely used Pneumatic Transmission, a large amount of high pressure gas Body is directly discharged in air after transmission is completed, and not only generates noise pollution, also creates serious energy dissipation.
At present, study diesel engine has much in the solution of extremely frigid zones cold start-up, but not yet by Diesel engine Cold start-up problem wastes problem overall solution with agricultural machinery gases at high pressure.
The content of the invention
To overcome the deficiencies in the prior art, the goal of the invention of the present invention is to provide a kind of Aeroassisted cold-starting device, By the assistant starting to Diesel engine when extremely frigid zones cold start-up fails, to make full use of the gases at high pressure of recovery, subtract Few noise pollution and energy dissipation.
For achieving the above object, the present invention is provided with ears Flywheel disc, ears Flywheel disc on the flywheel of Diesel engine On be provided with electric starter system and pneumatic starting device;Electric starter system starts failure, pneumatic starting device assistant starting Diesel engine.
The ears Flywheel disc is together with gear pair one, the internal messing of gear pair two;The gear of the electric starter system Secondary one is arranged on power transmission shaft one, and power transmission shaft one is connected by clutch one with the main shaft of electric rotating machine;The main shaft of linear electric motors It is connected with shift fork one, shift fork one is connected with clutch one;Accumulator is connected respectively with electric rotating machine, linear electric motors;Linear electric motors Main shaft stretch, shift fork one makes clutch one horizontally slip, and realizes clutch one, power transmission shaft one, the connection of electric rotating machine main shaft With separate;
The gear pair two of the pneumatic starting device be arranged on power transmission shaft two on, power transmission shaft two by clutch two with it is pneumatic The main shaft connection of motor, the piston rod of cylinder is connected with shift fork two, and shift fork two is connected with clutch two;The piston rod of cylinder is stretched Contracting, shift fork two makes clutch two horizontally slip, and realizes clutch two, the main shaft connection of power transmission shaft two, air motor and separates.
The gases at high pressure that the plant equipment pneumatic element is discharged are reclaimed by air accumulator;Air accumulator Jing gas dryings successively Device, check valve, pressure regulator valve connect with overflow valve one, overflow valve two, overflow valve one, overflow valve two and electromagnetic valve one, electromagnetic valve two Connection;Electromagnetic valve one is connected with cylinder, and electromagnetic valve one carries delay switch, and cylinder carries travel switch one;The travel switch One is connected with electromagnetic valve two, and electromagnetic valve two is connected with air motor, air motor carry tachogenerator, tachogenerator with prolong Shi Kaiguan connects.
The present invention compared with prior art, can effectively solve the problem that the Diesel engine on agricultural machinery in extremely frigid zones Cold start-up problem, while also fully solving gases at high pressure on agricultural machinery recycles problem, agricultural can be prevented Gases at high pressure in plant equipment directly to airborne release when the noise pollution that produces and energy dissipation.
Description of the drawings
With reference to the accompanying drawings and examples the invention will be further described.
Fig. 1 is the structural representation of the present invention.
Fig. 2 is the pneumatic starting device control principle drawing of the present invention.
Specific embodiment
As shown in figure 1, be provided with ears Flywheel disc 8 on the flywheel of Diesel engine 15, ears Flywheel disc 8 and gear pair one 7th, the internal messing of gear pair 2 14 is together.The gear pair 1 of electric starter system is arranged on power transmission shaft 1, and power transmission shaft 1 leads to Cross clutch 1 to be connected with the main shaft of electric rotating machine 5.The main shaft of linear electric motors 2 is connected with shift fork 1, shift fork 1 and clutch One 4 connections.Therefore when the main shaft of linear electric motors 2 is flexible, horizontally slipping for clutch 1 can be realized by shift fork 1, finally Realize clutch 1, power transmission shaft 1, the connection of the main shaft of electric rotating machine 5 and separate.
The gear pair 2 14 of pneumatic starting device be arranged on power transmission shaft 2 13 on, power transmission shaft 2 13 by clutch 2 11 with The main shaft connection of air motor 12.The piston rod of cylinder 9 is connected with shift fork 2 10, and shift fork 2 10 is connected with clutch 2 11.Cause This can realize horizontally slipping for clutch 2 11 when the piston rod of cylinder 9 is flexible by shift fork 2 10, finally realize clutch 2 11, power transmission shaft 2 13, the main shaft of air motor 12 connect and separate.
The accumulator 1 of the present invention is connected respectively with electric rotating machine 5, linear electric motors 2.Two sets are designed on Diesel engine 15 Launcher, a set of using traditional electric starter system, other set then adopts pneumatic starting device.Two sets of launcher peaces It is mounted on ears Flywheel disc 8.When electrically activating unsuccessfully, pneumatic mode assistant starting Diesel engine 15 can be rapidly utilized.
When accumulator 1 is by wire and switch drive linear electric motors 2, the main shaft of linear electric motors 2 is promoted by shift fork 1 Clutch 1, the main shaft and power transmission shaft 1 for making electric rotating machine 5 links together.Now, when accumulator 1 is by wire and switch When driving electric rotating machine 5, the main shaft of electric rotating machine 5 is rotated by one 6 sliding tooth wheel set of power transmission shaft 1, and gear pair 1 is by double Ear Flywheel disc 8 makes Diesel engine 15 realize starting.After Diesel engine 15 starts, accumulator 1 drives the master of linear electric motors 2 Axle is moved rearwards by, and makes shift fork 1 drive clutch 1 to disengage.After the main shaft of electric rotating machine 5 is disengaged with power transmission shaft 1, electric rotating Machine 5 stops operating, and Diesel engine 15 is started and completed.
As shown in Fig. 2 the gases at high pressure that agricultural machinery pneumatic element is discharged are reclaimed by air accumulator 16, pneumatic starter dress The driving source of the gas put comes from air accumulator 16.Jing gas dryers 17, check valve 18, pressure regulator valve 19 and the overflow successively of air accumulator 16 Valve 1, overflow valve 2 24 connect, and overflow valve 1, overflow valve 2 24 are connected with electromagnetic valve 1, electromagnetic valve 2 25;Electromagnetic valve One 21 are connected with cylinder 9, and electromagnetic valve 1 carries delay switch 22, and cylinder 9 carries travel switch 1;The travel switch one 23 are connected with electromagnetic valve 2 25, and electromagnetic valve 2 25 is connected with air motor 12, and air motor 12 carries tachogenerator 26, tests the speed Sensor 26 is connected with delay switch 22.When agricultural machinery equipment pneumatic element action is completed, from the height that pneumatic element is discharged Body of calming the anger is reclaimed by air accumulator 16.Due to extremely frigid zones temperature it is relatively low, in order to prevent gases at high pressure in because containing moisture, cause water Fractional condensation destroys pneumatic element admittedly, and the present invention devises gas dryer 17.In order to ensure the one-way flow of gases at high pressure, dry Check valve 18 is devised behind dry device 17.In order to the pressure for ensureing pneumatic system is adjusted, pressure regulator valve 19 is have also been devised.In order to anti- Only air pressure is too high, damages pneumatic element, and overflow valve 1, overflow valve 2 24 are devised in pneumatic circuit.In order to realize cylinder 9 Automatically control, devise electromagnetic valve 1, delay switch 22, travel switch 1.In order to realize the automatic of air motor 12 Control, devises electromagnetic valve 2 25, tachogenerator 26.
The pneumatic starting device of the present invention is made up of air motor 12 and cylinder 9.When the piston rod of cylinder 9 it is protruding When, the piston rod of cylinder 9 promotes clutch 2 11, the main shaft for making air motor 12 to be connected with power transmission shaft 2 13 by shift fork 2 10 Together.Now, after air motor 12 is started, the main shaft of air motor 12 passes through 2 14 turns of 2 13 sliding tooth wheel set of power transmission shaft Dynamic, gear pair 2 14 makes Diesel engine 15 realize starting by ears Flywheel disc 8.After Diesel engine 15 starts, cylinder 9 Piston rod inwardly retract, make shift fork 2 10 drive clutch 2 11 disengage.The main shaft of air motor 12 takes off with power transmission shaft 2 13 After opening, air motor 12 stops operating, and Diesel engine 15 is started and completed.

Claims (2)

1. a kind of Aeroassisted cold-starting device, it is characterised in that:In plant equipment Diesel engine(15)Flywheel on install There is ears Flywheel disc(8), ears Flywheel disc(8)On be provided with electric starter system and pneumatic starting device;Electric starter system Start failure, pneumatic starting device assistant starting Diesel engine;
The ears Flywheel disc(8)With gear pair one(7), gear pair two(14)Internal messing is together;
The gear pair one of the electric starter system(7)Installed in power transmission shaft one(6)On, power transmission shaft one(6)By clutch one (4)With electric rotating machine(5)Main shaft connection;Linear electric motors(2)Main shaft and shift fork one(3)Connection, shift fork one(3)With clutch One(4)Connection;Accumulator(1)Respectively with electric rotating machine(5), linear electric motors(2)Connection;Linear electric motors(2)Main shaft stretch, dial Fork one(3)Make clutch one(4)Horizontally slip, realize clutch one(4), power transmission shaft one(6), electric rotating machine(5)The company of main shaft Connect and separate;
The gear pair two of the pneumatic starting device(14)Installed in power transmission shaft two(13)On, power transmission shaft two(13)By clutch Two(11)With air motor(12)Main shaft connection, cylinder(9)Piston rod and shift fork two(10)Connection, shift fork two(10)With from Clutch two(11)Connection;Cylinder(9)Piston rod stretch, shift fork two(10)Make clutch two(11)Horizontally slip, realize clutch Device two(11), power transmission shaft two(13), air motor(12)Main shaft connection and separate.
2. a kind of Aeroassisted cold-starting device according to claim 1, it is characterised in that:The pneumatic unit of the plant equipment The gases at high pressure that part is discharged are by air accumulator(16)Reclaim;Air accumulator(16)Jing gas dryers successively(17), check valve(18), adjust Pressure valve(19)With overflow valve one(20), overflow valve two(24)Connection, overflow valve one(20), overflow valve two(24)With electromagnetic valve one (21), electromagnetic valve two(25)Connection;Electromagnetic valve one(21)With cylinder(9)Connection, electromagnetic valve one(21)With delay switch(22), Cylinder(9)With travel switch one(23);The travel switch one(23)With electromagnetic valve two(25)Connection, electromagnetic valve two(25)With Air motor(12)Connection, air motor(12)With tachogenerator(26), tachogenerator(26)With delay switch(22) Connection.
CN201410527147.6A 2014-10-09 2014-10-09 Pneumatic auxiliary cold start apparatus Active CN105569901B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201410527147.6A CN105569901B (en) 2014-10-09 2014-10-09 Pneumatic auxiliary cold start apparatus

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Application Number Priority Date Filing Date Title
CN201410527147.6A CN105569901B (en) 2014-10-09 2014-10-09 Pneumatic auxiliary cold start apparatus

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CN105569901A CN105569901A (en) 2016-05-11
CN105569901B true CN105569901B (en) 2017-05-10

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106089534B (en) * 2016-06-29 2019-01-25 南昌天元汽车配件工业有限公司 A kind of starter

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201212438Y (en) * 2008-06-26 2009-03-25 尹大祥 Pneumatic initiator
CN101596862B (en) * 2008-12-16 2012-09-05 安徽工程科技学院 Assistant automobile starting system and control method of assistant starting
US8752519B2 (en) * 2009-12-15 2014-06-17 GM Global Technology Operations LLC Air assist start stop methods and systems
CN103850786A (en) * 2012-11-29 2014-06-11 湖北业浩动力科技有限公司 Multi-starting mode layout structure of diesel engine
CN204126793U (en) * 2014-10-09 2015-01-28 湖北美标康盛动力科技有限公司 A kind of Aeroassisted cold-starting device

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