CN105547713B - A kind of brake fluid of brake system of car needs liquid measure test device and its application - Google Patents

A kind of brake fluid of brake system of car needs liquid measure test device and its application Download PDF

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Publication number
CN105547713B
CN105547713B CN201610054781.1A CN201610054781A CN105547713B CN 105547713 B CN105547713 B CN 105547713B CN 201610054781 A CN201610054781 A CN 201610054781A CN 105547713 B CN105547713 B CN 105547713B
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brake
liquid measure
test device
measure test
needs
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CN105547713A (en
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张小龙
曾云峰
刘鹏飞
王恒
丁文俊
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Anhui Agricultural University AHAU
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Anhui Agricultural University AHAU
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M17/00Testing of vehicles
    • G01M17/007Wheeled or endless-tracked vehicles

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Valves And Accessory Devices For Braking Systems (AREA)

Abstract

The invention discloses a kind of brake fluid of brake system of car to need liquid measure test device and its application, including:Cavity pipe, linear displacement transducer, I-shaped piston and metallic rod;Interface thread of the both ends of cavity pipe respectively with brake hard tube and air-brake coupling hose is connected;An I-shaped piston is provided with cavity pipe;I-shaped piston and cavity pipe interference fits;A metallic rod is vertically installed with the connecting rod of I-shaped piston;Linear displacement transducer is provided with the top of metallic rod, and the sliding block of linear displacement transducer is fixed together with metallic rod top;Linear displacement transducer is fixedly connected with cavity round tube inner wall.The principle of the invention is simple, workable, and accuracy is high, and the accurate test of liquid measure is needed suitable for the big press-brake of low discharge.

Description

A kind of brake fluid of brake system of car needs liquid measure test device and its application
Technical field
The present invention relates to Automobile Measuring Techniques field, and in particular to a kind of brake fluid of brake system of car needs liquid measure to test Device and its application.
Background technology
The good brakes of automobile is an important leverage of traffic safety, when automobile is dashed forward in the process of moving During hair event, stable and rapid Brake Energy significantly reduces security threat suffered by driver and the outer other staff of car.
Brake system structure pattern mainly has mechanical, pneumatic type, fluid pressure type, gas-liquid mixed.Their operation principle Substantially all, all it is to utilize brake apparatus, the frictional heat caused by work gradually uses up kinetic energy possessed by vehicle, with Reach vehicle braking deceleration, until the purpose of parking.
Hydraulic braking system for automobile is that its construction is very simple, is made up of master cylinder and wheel cylinder with most widely, The pressure of master cylinder, to (wheel cylinder is on four wheel drags) on four wheel cylinders, is jammed on by pipeline point with pin Brake pedal, it is exactly to give master cylinder pressurization, brake fluid leads on piston of the brake pedal force by lever transmission to master cylinder Piping passes to four wheel cylinders.Wheel cylinder is actually hydraulic actuating mechanism, is typically made up of oil cylinder, piston etc..System Dynamic master cylinder pressure is transmitted through forcing two pistons to push out after coming, and shoe brake is pushed against brake drum or clamps brake disc, passes through Friction makes wheel slow down, so as to play a part of Brake stop.
Brake piping brake fluid is needed liquid measure test to optimization automotive brake systems design play an important roll, as pressure- Liquid volume characteristic.When not braking, brake fluid does not flow hydraulic braking system for automobile in pipeline, but in braking procedure, system Hydrodynamic flow is small, and loine pressure is big, and loine pressure is reachable when the electronic control system active boost particularly equipped is braked 25MPa.Flow sensor is based primarily upon to liquid flow measurement now, is primarily adapted for use in the continuous, measurement of low pressure flow.Stream Quantity sensor, which is difficult to realize brake system of car, needs liquid measure small-range (generally within 10ml), high pressure (more than 25MPa) ring Measurement under border.
When hydraulic braking system for automobile works, by brake fluid of the brake fluid of master cylinder outflow with entering wheel cylinder Product is different, and only could directly produce brake force into the brake fluid of wheel cylinder.Manpower tramples brake pedal, can act on In the brake fluid in master cylinder, make its outflow.As can be seen here, what experiment can be controlled directly is the brake fluid in master cylinder Discharge, can only indirect control wheel cylinder brake fluid influx, so as in order to control the size of brake force, study both Relation is indispensable.
The content of the invention
The present invention is in place of overcome the deficiencies in the prior art, there is provided a kind of principle is simple, workable, accuracy is high The brake fluid of brake system of car need liquid measure test device and its application, to can accurately measure need during hydraulic vehicle braking Liquid measure, so as to study the fit correlation of brake fluid and the brake fluid into wheel cylinder from master cylinder outflow, and The optimal stroke of brake pedal is determined by testing.
The present invention is adopted the following technical scheme that to solve technical problem:
A kind of brake fluid of brake system of car of the present invention needs liquid measure test device, and the brake system of car includes:System Dynamic fluid groove, master cylinder, brake pedal, brake hard tube, air-brake coupling hose, wheel cylinder and brake;The brake pedal with Master cylinder is connected;The brake oil liquid bath is connected by pipeline with master cylinder, and the master cylinder is hard by the braking Pipe and air-brake coupling hose are connected with four wheel cylinders;The wheel cylinder is connected with brake;It is characterized in,
The interface of the air-brake coupling hose and wheel cylinder, which is provided with first, needs liquid measure test device;
Described first needs liquid measure test device to include:Cavity pipe, linear displacement transducer, metallic rod and I-shaped work Plug;
Interface thread of the cavity pipe respectively with the air-brake coupling hose and wheel cylinder is connected;
The I-shaped piston is provided with the cavity pipe;The I-shaped piston and the cavity pipe transition Coordinate;The metallic rod is vertically installed with the connecting rod of the I-shaped piston;It is provided with the top of the metallic rod The linear displacement transducer;The linear displacement transducer is fixedly connected with the cavity round tube inner wall;
Described first to need liquid measure test device be to promote the brake fluid of the master cylinder to pass through using the brake pedal The brake hard tube is flowed into the cavity pipe, so as to promote the I-shaped piston movement, by the air-brake coupling hose Brake fluid is pressed into the wheel cylinder, and enables the metallic rod to drive the sliding block on the linear displacement transducer in institute State and displacement is produced on linear displacement transducer;Liquid measure is needed so as to obtain the first of the wheel cylinder.
Brake fluid of the present invention needs the characteristics of liquid measure test device to lie also in,
Described first need liquid measure V be using formula (1) calculate obtain:
V=S × L (1)
In formula (1), S represents the cross-sectional area of the I-shaped piston;L represents the displacement of the linear displacement transducer Amount.
The present invention is the characteristics of a kind of brake fluid of brake system of car needs the application of liquid measure test device, in the braking Setting second between hard tube and the air-brake coupling hose again needs liquid measure test device;
Liquid measure test device obtained first is needed to described first needs liquid measure to need liquid measure test device to be obtained with second Second need liquid measure to be compared, so as to obtain fit correlation.
The present invention is lain also in the characteristics of a kind of brake fluid of brake system of car needs liquid measure test device,
Tested according to the stroke difference of the brake pedal described first need liquid measure test device caused by the first need Liquid measure;So that it is determined that the optimal stroke of the brake pedal;Optimal brake power is produced with the optimal stroke.
Need to set a pressure sensor on the brake hard tube where liquid measure test device first, need liquid measure to test by first Device and pressure sensor form the P-V characteristic test devices of wheel cylinder;
It is hard by the described first the first braking for needing liquid measure to be obtained with pressure sensor for needing liquid measure test device to be obtained The pressure of pipe, so as to obtain the P-V characteristics of the wheel cylinder.
Compared with prior art, beneficial effects of the present invention are embodied in:
1st, the present invention is applied to hydraulic braking system for automobile performance test;By using cubature formula V=S × L, energy Volume size is conveniently and efficiently calculated, avoids the inconvenience of direct measurement brake fluid flow;And hydraulic braking system for automobile work When making, brake-pipe pressure is big and brake fluid flow flow velocity is small, and direct measurement is difficult to realize, and precision is low.
2nd, the present invention uses linear displacement transducer output displacement information representation brake fluid flow, improves measurement result Accuracy.The function of linear displacement transducer is straight line mechanical displacement to be converted into electric signal.Linear displacement transducer is real It is a slide rheostat to trample, and its inside is integrated with an information processing chip, by the change of slide rheostat both end voltage Amount is converted into displacement.Electric signal high sensitivity, the displacement accuracy measured are high.
3rd, the present invention is simple in construction, is easy to fabrication and installation.Linear displacement transducer has been internally integrated circuit, easy to use; Linear displacement transducer small volume, easily installation.
4th, the present invention can be studying from the brake fluid volume of master cylinder outflow and eventually enter into the system of wheel cylinder Relation between hydrodynamic volume.Installing one in the junction of brake hard tube and air-brake coupling hose needs liquid measure test device, then is making It is dynamic to set one between flexible pipe and wheel cylinder and need liquid measure test device, measure respectively two need liquid measure test device need liquid Amount, many experiments are carried out, find out fit correlation between the two.
5th, the present invention can obtain the optimal stroke of brake pedal by testing;By the different strokes of brake pedal, obtain Take it to need liquid measure, be continuously increased with the stroke of brake pedal, it needs liquid measure also to become big therewith, after reaching a critical point, i.e., Make the stroke of increase brake pedal, it needs liquid measure to keep constant, needs liquid measure relation to determine system by brake-pedal travel and braking The optimal stroke of brake pedal.
6th, the present invention can test to the P-V characteristic tests of wheel cylinder, find out the brake fluid volume of wheel cylinder with The fit correlation of pressure of wheel cylinder, guidance can be provided with improving for the design of pressure-regulating device.Set on brake hard tube A pressure sensor is put, because hydraulic pressure is identical with hydraulic pressure in the wheel cylinder connected in brake hard tube, braked wheel can be obtained Cylinder pressure.Liquid measure test device is needed to be arranged between air-brake coupling hose and wheel cylinder, braking liquid stream of the measurement into wheel cylinder Amount.Thus, it is possible to carry out the P-V characteristic tests experiment of wheel cylinder, via test of many times, the brake fluid of wheel cylinder is found out Product and the fit correlation of pressure of wheel cylinder., can be by controlling the brake fluid volume into wheel cylinder as theoretical foundation Carry out accurate adjustment pressure of wheel cylinder, to reach optimum braking effect, to design and improve pressure-regulating device.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the brake system of car equipped with the present invention;
Fig. 2 needs liquid measure test device structural representation for a kind of brake fluid of brake system of car of the present invention;
Fig. 3 is the application schematic diagram that a kind of brake fluid of brake system of car of the present invention needs liquid measure test device;
Fig. 4 is second of application schematic diagram that a kind of brake fluid of brake system of car of the present invention needs liquid measure test device;
Label in figure:1 brake oil liquid bath;2 master cylinders;3 brake pedals;4a brake hard tubes;4b air-brake coupling hoses;5 first Need liquid measure test device;5a cavity pipes;5b linear displacement transducers;5c metallic rods;The I-shaped pistons of 5d;6 wheel cylinders;7 Brake;8 second need liquid measure test device;9 pressure sensors.
Embodiment
Embodiment 1:As shown in figure 1, a kind of brake fluid of brake system of car needs the automobile hydraulic in liquid measure test device Brakes includes:Brake oil liquid bath 1, master cylinder 2, brake pedal 3, brake hard tube 4a, air-brake coupling hose 4b, wheel cylinder 6 With brake 7;The brake pedal 3 is connected with master cylinder 2;The brake oil liquid bath 1 passes through pipeline and the phase of master cylinder 2 Even, master cylinder 2 is connected by the brake hard tube 4a and air-brake coupling hose 4b with four wheel cylinders 6;The wheel cylinder 6 with Brake 7 is connected.
Air-brake coupling hose 4b and wheel cylinder 6 interface, which are provided with first, needs liquid measure test device 5;
As shown in Fig. 2 first needs liquid measure test device 5 to include:Cavity pipe 5a, linear displacement transducer 5b, metallic rod 5c and I-shaped piston 5d.
Cavity pipe 5a is connected with air-brake coupling hose 4b with the interface thread of wheel cylinder 6 respectively, two of cavity pipe 5a Bottom surface is respectively arranged with inlet and liquid outlet, and brake fluid enters from inlet, liquid outlet outflow.
I-shaped piston 5d, I-shaped piston 5d and cavity pipe 5a interference fits are provided with cavity pipe 5a.Work Font piston 5d is the hydraulic piston that one or two of piston area is fixed together by a metal tie rods, is had on I-shaped piston 5d Two O-ring seals, it is respectively fitted on two piston areas.O-ring seal has certain elasticity, can both play sealing function, prevents The space that only liquid is flowed between I-shaped two piston areas of piston 5d, can also promote I-shaped piston on hydraulic action 5d is moved.
Metallic rod 5c is vertically installed with I-shaped piston 5d connecting rod, metallic rod 5c top is provided with straight line Displacement transducer 5c;Specifically, the top of linear displacement transducer 5b sliding block and metallic rod 5c is fixed, by sliding block straight Linear movement pick-up 5b movements change electric signal in circuit, so as to obtain displacement.
Linear displacement transducer 5b, specifically use KTF linear displacement transducers.It is 75-3000mm that it, which measures length, both ends There are a 4mm cushion strokes, linear precision 0.05%~0.04%FS, maximum translational speed 10m/s, 60 DEG C of normal working temperature- Between 150 DEG C.
Linear displacement transducer 5b is fixedly connected with cavity pipe 5a inwalls.
Before on-test, fill the space in cavity pipe 5a in addition to the space between I-shaped piston 5d two-pistons face Full brake fluid.When needing liquid measure test device to work, manpower pedal brake pedal 3, there is provided power, promote the system of master cylinder 2 Hydrodynamic trickles;Brake hard tube 4a is first passed through, subsequently passes through air-brake coupling hose 4b, is flowed into followed by cavity pipe 5a inlet In cavity pipe 5a, so as to produce hydraulic pressure on I-shaped piston 5d piston area, I-shaped piston 5d is promoted to move, and then band The dynamic metallic rod 5c movements being welded in I-shaped piston 5d connecting rods.Due to linear displacement transducer 5b sliding block and metallic rod 5c top is fixed together, and drives linear displacement transducer 5b sliding block to produce displacement on linear displacement transducer 5b, Liquid measure is needed so as to obtain the first of wheel cylinder 6.
It is to calculate to obtain using formula (1) wherein to need liquid measure V:
V=S × L (1)
In formula (1), S represents I-shaped piston 5d cross-sectional area;L represents linear displacement transducer 5b displacement.
The brake fluid in cavity pipe 5a is flowed into wheel cylinder 6 by cavity pipe 5a liquid outlet simultaneously.Pass through Hydraulic pressure forms power, promotes brake 7 to work, and using the rubbing action between object, reaches the purpose of Brake stop.
Embodiment 2:As shown in figure 3, a kind of brake system of car brake fluid needs the application of liquid measure test device, it is hard in braking Setting second between pipe 4a and air-brake coupling hose 4b again needs liquid measure test device 8;
Tested by the workflow of embodiment 1, obtaining first needs the first of liquid measure test device to need liquid measure and the Two need the second of liquid measure test device to need liquid measure.
Need that liquid measure test device obtained to first first need liquid measure with second need that liquid measure test device obtained the Two need liquid measure to be compared, the fit correlation probed between them.
Because air-brake coupling hose 4b is elastomeric material, there is certain retractility.It is high when brake fluid flows through air-brake coupling hose 4b The brake fluid of temperature causes air-brake coupling hose 4b to expand, the increase of air-brake coupling hose 4b radiuses, so as to the increase of air-brake coupling hose 4b pipes internal volume, energy More brake fluid are enough accommodated, causes the brake fluid for flowing into wheel cylinder 6 to reduce, carries out test of many times, carry out data analysis, look for The fit correlation gone out between the two.
Embodiment 3:As shown in figure 4, second of brake system of car brake fluid needs the application of liquid measure test device, it is to need One pressure sensor 9 is set on the brake hard tube 4a where liquid measure test device, needs liquid measure test device 5 and pressure to pass by first Sensor 9 forms the P-V characteristic test devices of wheel cylinder 6.
Before on-test, fill the space in cavity pipe 5a in addition to the space between I-shaped piston 5d two-pistons face Full brake fluid.When needing liquid measure test device to work, manpower pedal brake pedal 3, there is provided power, promote the system of master cylinder 2 Hydrodynamic trickles.Brake fluid first passes through brake hard tube 4a, flows subsequently through pressure sensor 9, and now it is hard to obtain braking for pressure sensor 9 Pressure values P in pipe 4a, because pipeline is intercommunication, therefore the pressure in wheel cylinder 6 is also P.Then flow through air-brake coupling hose 4b Into requirement test device 5.Brake fluid is flowed into cavity pipe 5a by cavity pipe 5a inlet, so as to I-shaped Hydraulic pressure is produced on piston 5d piston area, promotes I-shaped piston 5d to move, and then drives and is welded on I-shaped piston 5d connections Metallic rod 5c movements on bar.Because the top of linear displacement transducer 5b sliding block and metallic rod 5c is fixed together, drive Linear displacement transducer 5b sliding block produces displacement on linear displacement transducer 5b, so as to which obtain wheel cylinder 6 needs liquid Amount;
The brake fluid in cavity pipe 5a is flowed into wheel cylinder 6 by cavity pipe 5a liquid outlet simultaneously, passed through Hydraulic pressure promotes brake 7 to work as power, using the rubbing action between object, reaches the purpose of braking.By repeatedly trying Test, mass data is obtained, by analytical analysis, so as to obtain the P-V characteristics of wheel cylinder.
Embodiment 4:The third brake system of car brake fluid needs the application of liquid measure test device, according to brake pedal 3 Stroke difference needs caused by liquid measure test device first to need liquid measure to test first;Carried out by the workflow of embodiment more Secondary experiment, the stroke of brake pedal 3 is ascending to be continuously increased, and recording first needs the first need caused by liquid measure test device Liquid measure, until a critical point, even if the stroke of increase brake pedal 3, first needs first caused by liquid measure test device Liquid measure is needed also not change.The efficiency of the power now acted on brake pedal 3 is maximum, so that it is determined that brake pedal 3 is optimal Stroke;Optimal brake power is produced with optimal stroke.
Disclosed above is only the embodiment of invention, but is not used for limiting itself, any skill for being familiar with this area Art personnel, related design, improvement etc. can be carried out according to its essential idea, without departing from the spirit of the invention, all should This is within the scope of the present invention.

Claims (4)

1. a kind of brake fluid of brake system of car needs liquid measure test device, the brake system of car includes:Brake oil liquid bath (1), master cylinder (2), brake pedal (3), brake hard tube (4a), air-brake coupling hose (4b), wheel cylinder (6) and brake (7); The brake pedal (3) is connected with master cylinder (2);The brake oil liquid bath (1) is connected by pipeline with master cylinder (2), The master cylinder (2) is connected by the brake hard tube (4a) and air-brake coupling hose (4b) with four wheel cylinders (6);The system Driving wheel cylinder (6) is connected with brake (7);It is characterized in that
The interface of the air-brake coupling hose (4b) and wheel cylinder (6), which is provided with first, needs liquid measure test device (5);
Described first needs liquid measure test device (5) to include:Cavity pipe (5a), linear displacement transducer (5b), metallic rod (5c) With I-shaped piston (5d);
The cavity pipe (5a) is connected with the air-brake coupling hose (4b) with the interface thread of wheel cylinder (6) respectively;
The I-shaped piston (5d) is provided with the cavity pipe (5a);The I-shaped piston (5d) and the cavity Pipe (5a) interference fits;The metallic rod (5c) is vertically installed with the connecting rod of the I-shaped piston (5d);Institute The top for stating metallic rod (5c) is provided with the linear displacement transducer (5b);The linear displacement transducer (5b) and the sky Chamber pipe (5a) inwall is fixedly connected;
Described first to need liquid measure test device (5) be that the brake fluid of the master cylinder (2) is promoted using the brake pedal (3) Flowed into by the brake hard tube (4a) in the cavity pipe (5a), will so as to promote the I-shaped piston (5d) to move Brake fluid in the air-brake coupling hose (4b) is pressed into the wheel cylinder (6), and causes the metallic rod (5c) to drive institute The sliding block stated on linear displacement transducer (5b) produces displacement on the linear displacement transducer (5b);So as to be utilized Formula (1) calculating, which obtains the first of the wheel cylinder (6), needs liquid measure V:
V=S × L (1)
In formula (1), S represents the cross-sectional area of the I-shaped piston (5d);L represents the position of the linear displacement transducer (5b) Shifting amount.
2. a kind of brake fluid of the brake system of car based on described in claim 1 needs the application of liquid measure test device, its feature It is to set second to need liquid measure test device again between the brake hard tube (4a) and the air-brake coupling hose (4b);
Liquid measure test device (5) obtained first is needed to described first needs liquid measure to need liquid measure test device (8) to be obtained with second Second obtained needs liquid measure to be compared, so as to obtain fit correlation.
3. a kind of brake fluid of the brake system of car based on described in claim 1 needs the application of liquid measure test device, its feature It is to test described first according to the stroke difference of the brake pedal (3) to need the first need caused by liquid measure test device (5) Liquid measure;So that it is determined that the optimal stroke of the brake pedal (3);Optimal brake power is produced with the optimal stroke.
4. a kind of brake fluid of the brake system of car based on described in claim 1 needs the application of liquid measure test device, its feature It is to need to set a pressure sensor (9) on the brake hard tube (4a) where liquid measure test device (5) first, liquid is needed by first Measure test device (5) and pressure sensor (9) forms the P-V characteristic test devices of wheel cylinder (6);
The first braking for needing liquid measure to be obtained with pressure sensor (9) that liquid measure test device (5) obtained is needed by described first The pressure of hard tube (4a), so as to obtain the P-V characteristics of the wheel cylinder (6).
CN201610054781.1A 2016-01-25 2016-01-25 A kind of brake fluid of brake system of car needs liquid measure test device and its application Active CN105547713B (en)

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CN107290098B (en) * 2017-06-14 2019-05-21 安徽江淮汽车集团股份有限公司 A kind of caliper needs liquid measuring device
CN107167325B (en) * 2017-07-05 2024-03-22 杭州沃镭智能科技股份有限公司 Device and method for detecting liquid supplementing performance of electronic booster with main cylinder assembly
CN111751097A (en) * 2020-06-24 2020-10-09 中国第一汽车股份有限公司 Method for testing liquid amount required by automobile brake
CN113933069B (en) * 2021-11-22 2024-03-15 中国第一汽车股份有限公司 Method and system for testing liquid amount required by brake caliper

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