CN105547589A - Ship controllable-pitch propeller hub body static balance measurement mode - Google Patents
Ship controllable-pitch propeller hub body static balance measurement mode Download PDFInfo
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- CN105547589A CN105547589A CN201510890250.1A CN201510890250A CN105547589A CN 105547589 A CN105547589 A CN 105547589A CN 201510890250 A CN201510890250 A CN 201510890250A CN 105547589 A CN105547589 A CN 105547589A
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- propeller hub
- hub body
- measuring
- roller
- adjustable support
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M1/00—Testing static or dynamic balance of machines or structures
- G01M1/12—Static balancing; Determining position of centre of gravity
- G01M1/122—Determining position of centre of gravity
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- Engineering & Computer Science (AREA)
- Aviation & Aerospace Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention relates to a ship controllable-pitch propeller hub body static balance measurement mode. An adjustable support roller is made, and the adjustable support roller comprises two sets of rotation leading screws, a roller, slide carriages and a seat body; a measuring rack is made, the lower portion of the measuring rack has an automatic positioning mechanism in a semispherical groove structure, two columns of bolt holes are symmetrically processed at the upper portion of the measuring rack along the central line, and the adjustable support roller is fixed on the measuring rack through bolts; a contact sensor and a hydraulic lifting mechanism are fixed on a measuring platform, and the contact sensor and the top portion of the hydraulic lifting mechanism have ball heads in matching with the automatic positioning mechanism; measuring equipment starts, the measuring rack drops, the ball heads contact the automatic positioning mechanism, and the center of gravity of a detected object is measured; a propeller hub body is placed on the roller and drops to the measuring rack, weights, center of gravity coordinates and moment deviation at mark positions of the propeller hub body are measured, the moment deviation values are calculated and compared, parts with relatively large moment deviation are directly ground on a measuring instrument till the parts satisfy requirements. Through the mode, static balance of the propeller hub body can be realized, and rapid measuring speed and accurate measuring result are realized.
Description
Technical field
The present invention relates to a kind of marine distance adjusting propeller hub body static equilibrium metering system.
Background technology
Marine distance adjusting propeller hub body profile is approximate dolioform round platform, there is multiple (being generally 4 ~ 5 places) uniform installation counterbore in cydariform face, corresponding regular polygon inner chamber, propeller hub body large end face is uncovered, small end face is semiclosed, generally being arranged on the afterbody of ship, having multiple blade coupled, is the critical component that blade is connected with oar axle.The duty of propeller hub body is high speed rotary motion, for reducing unbalanced moments when rotating, must carry out static equilibrium measurement to propeller hub body, controls unbalanced moments and reaches designing requirement.Propeller hub body static equilibrium deviation requirement is high, and testing result comparatively relies on checkout equipment, the precision of frock and sensitivity.Current propeller hub body static equilibrium detection mode is that propeller hub body is worn axle and carried out on drum-type static balancing frame, and which has more difficult point:
1, frock prepares difficulty greatly, need make the auxiliary moulds such as supporting drum-type static balancing frame, balancing shaft, large end web joint and large small end tapered sleeve for often kind of propeller hub system.
2, frock precision, sensitivity are poor, and it is more that a whole set of frock comprises part, and the factors such as accumulation gap error, bias affect measurement result accuracy.
3, process efficiency is low, and after frock is installed, propeller hub body upper and lower end face is closed, when static equilibrium detects defective, grinding tool is not easily worked into inner chamber position, just can carry out reconditioning after frock need being dismantled, reinstall frock again and detect static equilibrium, repeatedly repeatable operation just can reach requirement.
4, duplicate measurements deviation is large, and because of factors such as frock accumulation eccentric errors, when propeller hub body is again installed and detected static equilibrium, measured deviation changes greatly, and causes production operation repeatable operation and checks and accepts difficulty.
5, propeller hub body is intensely processed products, repeatedly removes and installs and causes damaged products.
In sum, for the propeller hub body static equilibrium requirement day by day improved, novel metering system need be found and meet the demands.
Summary of the invention
The object of the invention is for above-mentioned present situation, aim to provide and a kind of measure that efficiency is fast, measurement result marine distance adjusting propeller hub body static equilibrium accurately metering system.
The implementation of the object of the invention is, marine distance adjusting propeller hub body static equilibrium metering system, and concrete steps are as follows:
1) make adjustable support roller, adjustable support roller is made up of two groups of rotational lead screws, roller, two slide carriages and pedestal; Roller is inlayed and is fixed on slide carriage, and slide carriage is fixed by bolts on pedestal, and rotational lead screw runs through pedestal and slide carriage;
2) make measurement bay, the automatic positioning mechanism of hemispherical groove structure is arranged at measurement bay bottom, and on measurement bay top along center line symmetrical machining two row bolt hole, two groups of adjustable support rollers are fixed by bolts on measurement bay;
Measuring table is fixed with feeler, hydraulicefficiency elevation structure, sensor and hydraulicefficiency elevation structure top are furnished with the bulb coordinated with automatic positioning mechanism;
3) measuring equipment is started, measurement bay is fallen, sensor and hydraulicefficiency elevation structure top bulb contact automatic positioning mechanism, adopt bikini to survey gravity model appoach and measure testee center of gravity, and by the moment numerical value of formula conversion display directly perceived testee relative to a part;
4) propeller hub body level is sling, is placed horizontally on the roller of adjustable support roller, propeller hub body two ends place cylinder contact roller, by rotational lead screw adjustment roller centering centering, realize the quick position of propeller hub body:
5) again measurement bay is fallen, the hemispherical groove of automatic positioning mechanism contacts with feeler, measures propeller hub body in the weight of mark position, barycentric coordinates and moment deviation, rotates propeller hub body, gather measurement data at mark position respectively, calculate and contrast propeller hub moment of volume deviation difference; To moment deviation larger portion position, directly reconditioning propeller hub intracoelomic cavity on measuring instrument, until product moment deviation meets the requirements.
The present invention efficiently solves during the static equilibrium of propeller hub body is measured the difficulty run into, and can achieve the static equilibrium of propeller hub body quickly and easily, measurement efficiency is fast, measurement result is accurate.
Accompanying drawing explanation
Fig. 1 is propeller hub body structure front view,
Fig. 2 is adjustable support wheel construction front view,
Fig. 3 is adjustable support wheel construction vertical view,
Fig. 4 is invention enforcement state front view,
Fig. 5 is the invention process state vertical view.
Embodiment
With reference to the accompanying drawings in detail the present invention is described in detail.
1) make adjustable support roller, adjustable support roller is made up of two groups of rotational lead screws 3, roller 4, two slide carriages 5 and pedestal 6; Roller is inlayed and is fixed on slide carriage, and slide carriage is fixed by bolts on pedestal, and rotational lead screw runs through pedestal and slide carriage (see Fig. 2,3).Adjustable support roller adjustable extent 100 ~ 1000mm, overall height 450mm.
2) measurement bay is made, the automatic positioning mechanism 2 of seven hemispherical groove is arranged at measurement bay bottom, on measurement bay top along center line symmetrical machining two row 16, spacing 100mmM20 bolt hole 10, two groups of adjustable support rollers, four M20 are bolted on measurement bay 7, and locking with measurement bay 7 spot welding.
Measuring table 11 is fixed with three feelers, 9, four hydraulicefficiency elevation structures 8, sensor 9 is furnished with hydraulicefficiency elevation structure 8 top the bulb coordinated with automatic positioning mechanism 2.
3) by hydraulicefficiency elevation structure 8, start measuring equipment, fallen by measurement bay 7, sensor contacts automatic positioning mechanism with hydraulicefficiency elevation structure top bulb.Measure and adopt bikini to survey gravity model appoach measurement testee center of gravity, and by the moment numerical value of formula conversion display directly perceived testee relative to a part.
4) propeller hub body 1 level sling, be placed horizontally on the roller 5 of adjustable support roller, propeller hub body two ends place cylinder contact roller, adjusting roller by rotational lead screw 3 can centering centering, realizes the quick position of propeller hub body.
5) again fall measurement bay 7, the hemispherical groove of automatic positioning mechanism contacts with feeler, measures propeller hub body 1 in the weight of mark position, barycentric coordinates and moment deviation.Rotate propeller hub body, gather measurement data at mark position respectively, calculate and contrast propeller hub moment of volume deviation difference; To moment deviation larger portion position, directly reconditioning propeller hub intracoelomic cavity on measuring instrument, until product moment deviation meets the requirements.
For dissimilar propeller hub body, do not need again to make measurement bay, only need the spacing regulating two groups of adjustable support rollers according to bolt hole 10, retighten with M20 bolt, and regulate the distance of roller 5 with the placement of applicable propeller hub body by leading screw 3.
The present invention efficiently solves during the static equilibrium of propeller hub body is measured the difficulty run into, and significantly improves the precision and efficiency of measuring operation.
Claims (4)
1. marine distance adjusting propeller hub body static equilibrium metering system, is characterized in that: concrete steps are as follows:
1) make adjustable support roller, adjustable support roller is made up of two groups of rotational lead screws, roller, two slide carriages and pedestal; Roller is inlayed and is fixed on slide carriage, and slide carriage is fixed by bolts on pedestal, and rotational lead screw runs through pedestal and slide carriage;
2) make measurement bay, the automatic positioning mechanism of hemispherical groove structure is arranged at measurement bay bottom, and on measurement bay top along center line symmetrical machining two row bolt hole, two groups of adjustable support rollers are fixed by bolts on measurement bay;
Measuring table is fixed with feeler, hydraulicefficiency elevation structure, sensor and hydraulicefficiency elevation structure top are furnished with the bulb coordinated with automatic positioning mechanism;
3) measuring equipment is started, measurement bay is fallen, sensor contacts automatic positioning mechanism with hydraulicefficiency elevation structure top bulb, adopts bikini to survey gravity model appoach and measures testee center of gravity, and by the moment numerical value of formula conversion display directly perceived testee relative to a part;
4) propeller hub body level is sling, is placed horizontally on the roller of adjustable support roller, propeller hub body two ends place cylinder contact roller, by rotational lead screw adjustment roller centering centering, realize the quick position of propeller hub body:
5) again measurement bay is fallen, the hemispherical groove of automatic positioning mechanism contacts with feeler, measures propeller hub body in the weight of mark position, barycentric coordinates and moment deviation, rotates propeller hub body, gather measurement data at mark position respectively, calculate and contrast propeller hub moment of volume deviation difference; To moment deviation larger portion position, directly reconditioning propeller hub intracoelomic cavity on measuring instrument, until product moment deviation meets the requirements.
2. marine distance adjusting propeller hub body static equilibrium metering system according to claim 1, is characterized in that: adjustable support wheel range of adjustment 100 ~ 1000mm, overall height 450mm.
3. marine distance adjusting propeller hub body static equilibrium metering system according to claim 1, it is characterized in that: on measurement bay top along center line symmetrical machining two row 16, spacing 100mmM20 bolt hole (10), two groups of adjustable support rollers, four M20 are bolted on measurement bay (7), and same measurement bay (7) spot welding.
4. by the method for High Speed Diesel Engine Crankshaft oilhole aperture according to claim 1 frock sealing, it is characterized in that: measuring equipment adopts tuning for Controllable Pitch Propeller blade gravity center measurement instrument.
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106441707A (en) * | 2016-09-30 | 2017-02-22 | 郑州磨料磨具磨削研究所有限公司 | Digital rotary body static balance measuring device and measuring method |
CN106872104A (en) * | 2017-03-27 | 2017-06-20 | 江苏科技大学 | It is a kind of for tuning for Controllable Pitch Propeller blade center of gravity measurement and the compound platform of amendment |
CN107971745A (en) * | 2017-12-16 | 2018-05-01 | 唐山金山腾宇科技有限公司 | The belly pipe of blast furnace air-supply arrangement is with coal injection pipe group to tooling device |
CN110132489A (en) * | 2019-06-26 | 2019-08-16 | 长春理工大学 | A kind of centroid measurement instrument |
CN114088293A (en) * | 2021-10-22 | 2022-02-25 | 株洲时代新材料科技股份有限公司 | Blade mass moment measuring tool and blade mass moment measuring method |
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CN101846542A (en) * | 2010-06-02 | 2010-09-29 | 郑州机械研究所 | Split type measuring mechanism for measuring quality and three-dimensional centroid of objects |
CN201653648U (en) * | 2009-12-30 | 2010-11-24 | 武汉重工铸锻有限责任公司 | Blade gravity center measuring instrument for marine distance adjusting impeller |
CN202471199U (en) * | 2012-02-20 | 2012-10-03 | 哈尔滨建成集团有限公司 | System for detecting quality, center of mass and centroidal deviation of circular column |
CN203011628U (en) * | 2013-01-05 | 2013-06-19 | 台州市中亚曲轴制造有限公司 | Static balance test tool for crankshaft |
CN104458125A (en) * | 2014-12-10 | 2015-03-25 | 华中科技大学 | Device for measuring center of mass |
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2015
- 2015-12-04 CN CN201510890250.1A patent/CN105547589A/en active Pending
Patent Citations (5)
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CN201653648U (en) * | 2009-12-30 | 2010-11-24 | 武汉重工铸锻有限责任公司 | Blade gravity center measuring instrument for marine distance adjusting impeller |
CN101846542A (en) * | 2010-06-02 | 2010-09-29 | 郑州机械研究所 | Split type measuring mechanism for measuring quality and three-dimensional centroid of objects |
CN202471199U (en) * | 2012-02-20 | 2012-10-03 | 哈尔滨建成集团有限公司 | System for detecting quality, center of mass and centroidal deviation of circular column |
CN203011628U (en) * | 2013-01-05 | 2013-06-19 | 台州市中亚曲轴制造有限公司 | Static balance test tool for crankshaft |
CN104458125A (en) * | 2014-12-10 | 2015-03-25 | 华中科技大学 | Device for measuring center of mass |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106441707A (en) * | 2016-09-30 | 2017-02-22 | 郑州磨料磨具磨削研究所有限公司 | Digital rotary body static balance measuring device and measuring method |
CN106441707B (en) * | 2016-09-30 | 2020-02-21 | 郑州磨料磨具磨削研究所有限公司 | Digital rotating body static balance measuring device and measuring method |
CN106872104A (en) * | 2017-03-27 | 2017-06-20 | 江苏科技大学 | It is a kind of for tuning for Controllable Pitch Propeller blade center of gravity measurement and the compound platform of amendment |
CN107971745A (en) * | 2017-12-16 | 2018-05-01 | 唐山金山腾宇科技有限公司 | The belly pipe of blast furnace air-supply arrangement is with coal injection pipe group to tooling device |
CN107971745B (en) * | 2017-12-16 | 2024-01-05 | 唐山金山腾宇科技有限公司 | Tool equipment for aligning belly pipe and coal injection pipe group of blast furnace air supply device |
CN110132489A (en) * | 2019-06-26 | 2019-08-16 | 长春理工大学 | A kind of centroid measurement instrument |
CN114088293A (en) * | 2021-10-22 | 2022-02-25 | 株洲时代新材料科技股份有限公司 | Blade mass moment measuring tool and blade mass moment measuring method |
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Application publication date: 20160504 |