CN105537898B - A kind of rebar cylinder mould assembling frock - Google Patents
A kind of rebar cylinder mould assembling frock Download PDFInfo
- Publication number
- CN105537898B CN105537898B CN201610061960.8A CN201610061960A CN105537898B CN 105537898 B CN105537898 B CN 105537898B CN 201610061960 A CN201610061960 A CN 201610061960A CN 105537898 B CN105537898 B CN 105537898B
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- China
- Prior art keywords
- cylinder mould
- rebar cylinder
- mould assembling
- column
- rebar
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
A kind of rebar cylinder mould assembling frock, including support frame, the first column and the second column are provided with support frame, rebar cylinder mould assembling device is provided between two root posts, the elevating mechanism for being lifted to rebar cylinder mould assembling device is additionally provided with two root posts, rebar cylinder mould assembling device has the positioning reference plate that length direction positioning can be carried out to reinforced mesh.The assembling of different size rebar cylinder mould is adaptable to, the packaging efficiency and assembling quality of rebar cylinder mould can be improved, reduces production cost.
Description
Technical field
The invention belongs to aerated concrete products manufacturing technology field, and in particular to a kind of rebar cylinder mould assembling recruitment
Dress.
Background technology
During the manufacturing of air entrained concrete sheet material, in order to ensure the intensity of air entrained concrete sheet material, it is necessary to
Prefabricated rebar cylinder mould is embedded in air entrained concrete sheet material in a procedure therein.Rebar cylinder mould is generally by multiple reinforcing bars
Mesh sheet（As the sequence number 11a in Fig. 1 and Fig. 2 is signified, reinforced mesh described herein is really rectangular reinforcing bar screen frame, bar-mat reinforcement
Frame is welded by more reinforcing bars are crisscross）Group on the drill rod 10a of bar-mat reinforcement dragon suspension bracket 10 is arranged on according to certain mode
Dress forms（The rebar cylinder mould 11 shown in figure is made up of 3 reinforced mesh 11a, 6 drill rods of another group shown in fig. 2
For setting the rebar cylinder mould of another specification, this rebar cylinder mould is by 6 reinforced mesh（Not shown in figure）Assembling and
Into）.
The assembling procedure of rebar cylinder mould is one of critical process of air entrained concrete sheet material production line, the assembling of rebar cylinder mould
Quality and its packaging efficiency directly influence the production efficiency and product quality of air entrained concrete sheet material.
During the manufacturing of existing air entrained concrete sheet material, the assembling of rebar cylinder mould is in a simple support
Upper completion, specially rebar cylinder mould suspension bracket is placed on a support, by manually by multiple reinforced mesh according to certain
Mode is fixed on the drill rod over-assemble of rebar cylinder mould suspension bracket into rebar cylinder mould.
Because this simple support height is fixed, and the height of rebar cylinder mould（It is thick）Degree is according to air entrained concrete sheet material thickness
It is different and different.Therefore the rebar cylinder mould for different size needs to install on the support of different height, for production
Great inconvenience, and the support of this level altitude are brought, can not also meet the need of the comfort level of the labourer of different heights
Will, therefore also have influence on production efficiency.
In addition, as shown in Figures 1 and 2, when toward setting reinforced mesh on drill rod 10a, multiple reinforced mesh 11a are in length
The both ends in direction need to align setting, and this alignment need of work labourer of the prior art completes by range estimation, due to
Multiple reinforced mesh are uneven so as to causing in the rebar cylinder mould of assembling with subjective factor for gross visualization, have influence on assembling
Quality, relevant equipment is easily damaged in follow-up cutting action；It is this in addition also to compare the mode alignd, efficiency by mesh side
It is relatively low, eventually affect the quality of production and production efficiency of air entrained concrete sheet material.
The content of the invention
It is an object of the invention to provide a kind of rebar cylinder mould assembling frock.
The in order to solve the above-mentioned technical problem used technical scheme of the present invention is：A kind of rebar cylinder mould assembling frock,
Including support frame, the first column and the second column are provided with support frame, rebar cylinder mould assembling dress is provided between two root posts
Put, the elevating mechanism for being lifted to rebar cylinder mould assembling device is additionally provided with two root posts.
Further, described elevating mechanism includes the lifting hydraulic cylinder that an one end is hinged with the first column, lifting
The piston rod external part of hydraulic cylinder is connected with the first steel wire rope and the second steel wire rope, and the first steel wire rope is bypassed and is located under the first column
Bypassed successively upwards after first fixed pulley at end and be located at the second fixed pulley of the first column top and be located on the first column side
The 3rd fixed pulley lower be backward connected with one end of rebar cylinder mould assembling device；Second steel wire rope is backward around the first fixed pulley
It is fixed sliding that right extension bypasses the 5th for being located at the 4th fixed pulley of the second column lower end and being located in the second column upper side successively
It is connected under wheel is backward with the other end of rebar cylinder mould assembling device, by the driving of lifting hydraulic cylinder, two steel wire ropes are to steel
Muscle cylinder mould assembling device lifted and declined simultaneously.
Further, anti-fall mechanism, anti-fall mechanism bag are additionally provided between rebar cylinder mould assembling device and corresponding column
The Anti-dropping rack for being located at rebar cylinder mould assembling device end is included, Anti-dropping rack is provided with the ratchet being downwardly inclined, stood accordingly
Safety door hook is correspondingly provided with post, safety door hook is hinged with corresponding column and by an anti-fall cylinder being hinged on corresponding column
Drive to realize the engagement or disengagement of safety door hook and ratchet.
Further, also symmetrically it is respectively equipped with one on the side of two root posts face and is vertically directed block, in bar-mat reinforcement
The end of cage assembling device is provided with coordinates the vertical idler group being oriented to being accordingly vertically directed block.
Further, described rebar cylinder mould assembling device includes a horizontally disposed rectangular frame, rectangle frame
The both ends of frame length direction are respectively equipped with one piece of vertical connecting plates, and vertical idler group and Anti-dropping rack are arranged at corresponding vertical
On connecting plate.
Further, two pieces of positioning reference plates, two pieces of positioning are provided with vertically in the width direction in the lower end of rectangular frame
Reference plate is arranged in parallel, and at least one piece positioning reference plate can move horizontally along long side, with two pieces of positioning ginsengs of adjustment
According to the spacing between plate.
Further, the long side of the rectangular frame is made using H profile steel, and the wing side of H profile steel is horizontally disposed with,
A horizontal guide rail is respectively equipped with wing side groove on the inside of two H profile steels；The top both ends difference of at least one piece positioning reference plate
Provided with one section of angular bent plate, the first wing side of angular bent plate is horizontally set on the bottom of corresponding side H profile steel, the of angular bent plate
The end on one wing side is provided with the positioning fixture that will mutually should refer to location-plate and be clamped in corresponding H profile steel；Angular bent plate it is another
Individual wing side is sticked in the inner side of corresponding H profile steel upward, angular bent plate the wing side medial surface set upward bottom be provided with
Corresponding horizontal guide rail coordinates mobile horizontal roller, enters when the wing is additionally provided with along H profile steel upper limb on the top of medial surface
The horizontal guide sheave that row is oriented to.
Further, two pairs of road wheels are provided with the lower end of support frame, a pair of road wheels therein are by travel driving unit
Driving can be moved horizontally.
Beneficial effect：
According to the present invention it is possible to lifting moving is carried out to rebar cylinder mould assembling device, so as to meet different size bar-mat reinforcement
The assembling of cage uses, and for the rebar cylinder mould of unified specification, is also adapted to the different staff of height and uses, so as to carry
The packaging efficiency of high rebar cylinder mould, reduce production cost.
Further, rebar cylinder mould assembling device is using the removable structure for positioning reference plate, so as to ensure for same
A kind of rebar cylinder mould of specification, the assembling of all reinforced mesh is neat, so as to improve the assembling quality of rebar cylinder mould.
Further specific detailed description is done to the present invention with reference to the accompanying drawings and detailed description.
Brief description of the drawings
Fig. 1 is rebar cylinder mould assembly structure diagram.
Fig. 2 is Fig. 1 left view.
Fig. 3 is the structural representation of the present invention.
Fig. 4 is Fig. 3 right view.
Fig. 5 is Fig. 3 top view（The rebar cylinder mould suspension bracket 10 and rebar cylinder mould 11 in Fig. 3 are not shown in this top view）.
Fig. 6 is the A-A views in Fig. 3.
Fig. 7 is the B-B views in Fig. 5.
Fig. 8 is enlarged drawing at I in Fig. 3.
Fig. 9 is enlarged drawing at II in Fig. 6.
Figure 10 is enlarged drawing at III in Fig. 7.
Figure 11 is enlarged drawing at IV in Fig. 7.
In figure, 1, support frame, 101, base, 102, connector, the 2, first column, the 3, first fixed pulley, the 4, first steel wire
Rope, 5, lifting hydraulic cylinder, the 6, second fixed pulley, the 7, the 3rd fixed pulley, 8, Anti-dropping rack, 9, rebar cylinder mould assembling device, 901,
Rectangular frame, 901a, long side, 902, positioning reference plate, 903, vertical connecting plates, 904, angular bent plate, 905, horizontal guide rail,
906th, horizontal roller, 907, horizontal guide sheave, 908, positioning fixture, 10, bar-mat reinforcement dragon suspension bracket, 10a, drill rod, 11, bar-mat reinforcement
Cage, 11a, reinforced mesh, the 12, second steel wire rope, the 13, the 5th fixed pulley, the 14, second column, the 15, the 4th fixed pulley, 16, vertical
Guide wheel group, 16a, sidepiece guide wheel, 16b, rear portion guide wheel, 17, be vertically directed block, 18, anti-fall cylinder, 19, safety door hook, 20, walking
Drive device, 21, road wheel, 22, axletree.
Embodiment
As illustrated, a kind of rebar cylinder mould assembling frock, including support frame 1, the first column 2 is provided with support frame 1
With the second column 14, rebar cylinder mould assembling device 9 is provided between two root posts, is additionally provided with two root posts for reinforcing bar
The elevating mechanism that cylinder mould assembling device 9 is lifted.
In present embodiment, support frame 1 includes two bases 101, is fixedly connected between two bases by connector 102
Together, the first column 2 and the second column 14 are separately fixed at the upper surface of two bases.
In present embodiment, elevating mechanism includes the lifting hydraulic cylinder 5 that an one end is hinged with the first column, lifts liquid
The piston rod external part of cylinder pressure 5 is connected with the first steel wire rope 4 and the second steel wire rope 12, and the first steel wire rope 4 is vertical around being located at first
Bypassed successively upwards after first fixed pulley 3 of post lower end and be located at the second fixed pulley 6 of the first column top and be located at the first column
The 3rd fixed pulley 7 on side is connected down with one end of rebar cylinder mould assembling device 9 backward；Second steel wire rope 12 bypasses first
After fixed pulley 3 to the right（Herein, it is consistent up and down with accompanying drawing 3 itself up and down）Extension bypasses be located at second successively
4th fixed pulley 15 of column lower end and the 13 backward lower and rebar cylinder mould of the 5th fixed pulley being located in the second column upper side
The other end of assembling device 9 is connected, and by the driving of lifting hydraulic cylinder 5, two steel wire ropes can assemble to rebar cylinder mould simultaneously
Device 9 is lifted and declined.
Anti-fall mechanism is additionally provided between rebar cylinder mould assembling device 9 and corresponding column, anti-fall mechanism includes being located at steel
The Anti-dropping rack 8 of muscle cylinder mould assembling device end, multiple ratchets being downwardly inclined vertically are arranged with Anti-dropping rack 8,
Safety door hook 19 is correspondingly provided with corresponding column, safety door hook 19 is hinged with corresponding column and is hinged on by one corresponding vertical
Anti-fall cylinder 18 on post is driven to realize the engagement or disengagement of safety door hook 19 and ratchet.
One is also symmetrically respectively equipped with the side of two root posts face and is vertically directed block 17, is assembled and is filled in rebar cylinder mould
The end for putting 9 is provided with the vertical idler group 16 for coordinating guiding with being accordingly vertically directed block 17.
In present embodiment, the side that block stretches out corresponding column in the direction of the width is vertically directed, vertical idler group 16 is wrapped
Include two and coordinate the sidepiece guide wheel 16a, a central axis and the sidepiece guide wheel central axis that are oriented to being vertically directed the side of block 17
Perpendicular rear portion guide wheel 16b and one and the symmetrically arranged anterior guide wheel 16c of rear portion guide wheel 16b（It can find out in fig. 8）,
Under anterior guide wheel 16c, rear portion guide wheel 16b and two sidepiece guide wheel 16a collective effect, rebar cylinder mould assembling device 9
It can be moved up and down along block 17 is vertically directed, without rocking all around.
In present embodiment, rebar cylinder mould assembling device 9 includes a horizontally disposed rectangular frame 901, rectangle
The both ends of the length direction of framework 901 are respectively equipped with one piece of vertical connecting plates 903, and guide wheel group 16 and Anti-dropping rack 8 are arranged at phase
In the vertical connecting plates 903 answered.
It is provided with two pieces of positioning reference plates 902, two pieces of positioning references vertically in the width direction in the lower end of rectangular frame 901
Plate is arranged in parallel, and at least one piece positioning reference plate can move horizontally along long side, with two pieces of positioning reference plates of adjustment
Between spacing.
Preferably, two pieces of positioning reference plates 902 can move horizontally along long side, can so ensure the group of rebar cylinder mould
Dress can be carried out so that two root posts uniform force in the centre position of two root posts.
The long side 901a of rectangular frame can be made using H profile steel, and the wing side of H profile steel is horizontally disposed with, in two H types
A horizontal guide rail 905 is respectively equipped with wing side groove on the inside of steel；
Horizontal guide rail 905 can by the opening down wing being arranged on the inside of H profile steel of section bar angle steel in groove below the wing while on,
The length direction of horizontal guide rail 905 be arranged in parallel with long side.
In present embodiment, the top both ends of two pieces of positioning reference plates are respectively equipped with one section of angular bent plate 904, angular bent plate
904 the first wing side is horizontally set on the bottom of corresponding side H profile steel, and being provided with the end on the first wing side of angular bent plate 904 will
It mutually should refer to the positioning fixture 908 that location-plate is clamped in corresponding H profile steel；Paste upward on another wing side of angular bent plate 904
The inner side of corresponding H profile steel is located at, is provided with and corresponding horizontal guide rail in the bottom of the wing side medial surface of angular bent plate 904 upward
905 coordinate mobile horizontal roller 906, are provided with the top of the wing side medial surface upward of angular bent plate 904 along in H profile steel
The horizontal guide sheave 907 that wing side is oriented to.
Positioning fixture 908 therein can use any one of the prior art to disclosure satisfy that this place uses positioning fixture
Structure.
Two pairs of road wheels 21 are provided with the lower end of support frame 1, a pair of road wheels therein are driven by travel driving unit 20,
To drive whole frock to be moved horizontally.
In present embodiment, travel driving unit 20 is reducing motor, in two pairs of road wheels 21, the two of each centering
Individual road wheel uses a common axletree 22, and an axletree therein is put in the housing of reducing motor, by the electricity that slows down
Machine driving is rotated to drive whole frock to be moved horizontally.
The present invention is in use, can be according to the difference of the model for the rebar cylinder mould to be assembled（Mainly rebar cylinder mould height
Difference）Or the height according to labourer, rebar cylinder mould assembling device 9 is adjusted to need using the elevating mechanism in the present invention
The height wanted, rebar cylinder mould assembling device 9 is then securely fastened to by corresponding position using anti-fall mechanism.
Further, two pieces of positioning reference plates that rebar cylinder mould assembling device 9 is set can be to same rebar cylinder mould
Multiple reinforced mesh carry out the unified positioning on length direction, ensure that the both ends difference of the rebar cylinder mould after assembling is concordant, significantly
The efficiency of rebar cylinder mould assembling is improved, and improves the assembling quality of rebar cylinder mould.
Claims (5)
- A kind of 1. rebar cylinder mould assembling frock, it is characterised in that：Including support frame（1）, in support frame（1）It is vertical to be provided with first Post（2）With the second column（14）, rebar cylinder mould assembling device is provided between two root posts（9）, it is additionally provided with two root posts For to rebar cylinder mould assembling device（9）The elevating mechanism lifted；Described rebar cylinder mould assembling device（9）Including one Horizontally disposed rectangular frame（901）, in rectangular frame（901）Lower end in the width direction vertically be provided with two pieces positioning join According to plate（902）, two pieces of positioning reference plates（902）Arranged in parallel, at least one piece positioning reference plate can be along long side water Translation is dynamic, with the spacing between two pieces of positioning reference plates of adjustment；The long side of the rectangular frame（901a）Made using H profile steel Form, the wing side of H profile steel is horizontally disposed with, and a horizontal guide rail is respectively equipped with the wing side groove on the inside of two H profile steels（905）； The top both ends of at least one piece positioning reference plate are respectively equipped with one section of angular bent plate（904）, angular bent plate（904）The first wing side The bottom of corresponding side H profile steel is horizontally set on, in angular bent plate（904）The first wing side end be provided with mutually will should refer to position Plate is clamped on the positioning fixture in corresponding H profile steel（908）；Angular bent plate（904）Another wing side be sticked upward in corresponding H The inner side of shaped steel, in angular bent plate（904）The wing side medial surface set upward bottom be provided with and corresponding horizontal guide rail （905）Coordinate mobile horizontal roller（906）.
- A kind of 2. rebar cylinder mould assembling frock according to claim 1, it is characterised in that：Described elevating mechanism includes One one end and the first column（2）The lifting hydraulic cylinder being hinged（5）, lifting hydraulic cylinder（5）Piston rod external part be connected with First steel wire rope（4）With the second steel wire rope（12）, the first steel wire rope（4）Around being located at the first column（2）The first of lower end is fixed sliding Wheel（3）Bypass successively upwards afterwards and be located at the first column（2）Second fixed pulley on top（6）Be located on the first column side Three fixed pulleys（7）Backward lower and rebar cylinder mould assembling device（9）One end be connected；Second steel wire rope（12）It is fixed sliding around first Wheel（3）Extend to the right to bypass successively afterwards and be located at the second column（14）4th fixed pulley of lower end（15）Be located at the second column（14） The 5th fixed pulley in upper side（13）Backward lower and rebar cylinder mould assembling device（9）The other end be connected, pass through lifting Hydraulic cylinder（5）Driving, two steel wire ropes are to rebar cylinder mould assembling device（9）Lifted and declined simultaneously.
- A kind of 3. rebar cylinder mould assembling frock according to claim 2, it is characterised in that：In rebar cylinder mould assembling device （9）Anti-fall mechanism is additionally provided between corresponding column, anti-fall mechanism includes being located at rebar cylinder mould assembling device（9）Prevent end Fall support（8）, Anti-dropping rack（8）The ratchet being downwardly inclined is provided with, safety door hook is correspondingly provided with corresponding column（19）, peace Full hook（19）It is hinged with corresponding column and by an anti-fall cylinder being hinged on corresponding column（18）Driving is pacified with realizing Full hook（19）With the engagement or disengagement of ratchet.
- A kind of 4. rebar cylinder mould assembling frock according to claim any one of 1-3, it is characterised in that：In two root posts One, which is also symmetrically respectively equipped with, on the side of face is vertically directed block（17）, in rebar cylinder mould assembling device（9）End be provided with With being accordingly vertically directed block（17）Coordinate the vertical idler group being oriented to（16）.
- A kind of 5. rebar cylinder mould assembling frock according to claim 1, it is characterised in that：In support frame（1）Lower end Provided with two pairs of road wheels（21）, a pair of road wheels therein are by travel driving unit（20）Driving can be moved horizontally.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610061960.8A CN105537898B (en) | 2016-01-29 | 2016-01-29 | A kind of rebar cylinder mould assembling frock |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610061960.8A CN105537898B (en) | 2016-01-29 | 2016-01-29 | A kind of rebar cylinder mould assembling frock |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105537898A CN105537898A (en) | 2016-05-04 |
| CN105537898B true CN105537898B (en) | 2018-01-09 |
Family
ID=55817701
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610061960.8A Expired - Fee Related CN105537898B (en) | 2016-01-29 | 2016-01-29 | A kind of rebar cylinder mould assembling frock |
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| Country | Link |
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| CN (1) | CN105537898B (en) |
Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182403A (en) * | 2016-08-29 | 2016-12-07 | 洛阳中冶重工机械有限公司 | Rebar cylinder mould suspension bracket cyclic delivery system |
| CN106640144B (en) * | 2016-12-20 | 2018-09-11 | 中车建设工程有限公司 | Tunnel side wall steel fixer and localization method |
| CN106827222B (en) * | 2017-01-05 | 2022-10-21 | 洛阳中冶重工集团有限公司 | Needle unlocking device for separating steel bar mesh cage and steel chisel |
| CN107052205B (en) * | 2017-06-16 | 2018-10-19 | 建科机械（天津）股份有限公司 | Bar-mat reinforcement positioning and guiding correction mechanism and reinforcing mesh welding production line |
| CN111558996B (en) * | 2020-05-14 | 2021-11-12 | 安徽科达机电有限公司 | Circulating plate line for steel mesh cage saddle and preparation process |
| CN114643331B (en) * | 2020-12-21 | 2023-07-18 | 广东博智林机器人有限公司 | Reinforcing mesh fixing device, reinforcing mesh cage assembling equipment and assembling method |
| CN113264336B (en) * | 2021-04-13 | 2022-12-13 | 优客智能装备有限公司 | High-bit networking device, networking production line and networking process |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2134993Y (en) * | 1992-08-21 | 1993-06-02 | 北京市通力机械工业公司 | Mechanical lifter for automobile |
| JP2002274451A (en) * | 2001-03-21 | 2002-09-25 | Nissan Motor Co Ltd | Vehicle body assembly device |
| CN102315600B (en) * | 2011-05-17 | 2013-11-13 | 江苏省电力公司常州供电公司 | Maintenance car of handcart type breaker equipment |
| CN103143657B (en) * | 2013-03-21 | 2015-03-04 | 建科机械（天津）股份有限公司 | Device for grinding reinforcing steel bar packaged rope head packaged by multi-layer metal mesh plates |
| CN104234403A (en) * | 2014-06-24 | 2014-12-24 | 武汉天蝎建筑装备有限公司 | Ratchet type anti-falling device |
| CN205520313U (en) * | 2016-01-29 | 2016-08-31 | 洛阳中冶重工机械有限公司 | Frock is used in equipment of reinforcing bar cylinder mould |
-
2016
- 2016-01-29 CN CN201610061960.8A patent/CN105537898B/en not_active Expired - Fee Related
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Address after: 471000 Qinling Mountains Road, Jianxi District, Luoyang, Henan Patentee after: LUOYANG ZHONGYE HEAVY INDUSTRY MACHINERY CO.,LTD. Address before: 471000 Qinling Mountains Road, Jianxi District, Luoyang, Henan Patentee before: LUOYANG ZHONGYE HEAVY INDUSTRY MACHINERY Co.,Ltd. |
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