CN105537410B - A kind of single-point integral mould - Google Patents
A kind of single-point integral mould Download PDFInfo
- Publication number
- CN105537410B CN105537410B CN201610042781.XA CN201610042781A CN105537410B CN 105537410 B CN105537410 B CN 105537410B CN 201610042781 A CN201610042781 A CN 201610042781A CN 105537410 B CN105537410 B CN 105537410B
- Authority
- CN
- China
- Prior art keywords
- backup pad
- upper backup
- point
- spiral
- supporting plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
- B21D22/02—Stamping using rigid devices or tools
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
Abstract
The present invention relates to a kind of single-point integral mould, belong to mechanical engineering field.By multiple single-point type supporting mechanisms, upper backup pad, lower supporting plate, riser and motor composition, the single-point type supporting mechanism moves up and down formula push rod by spiral and stationary rotary driving handle is constituted, and single-point type supporting mechanism is constituted mould with certain spacing squarely matrix and circular matrix arrangement;Tapped hole is machined with described upper backup pad, lower supporting plate carries unthreaded hole.The mould promotes push rod spiral on upper backup pad by motor rotation driving handle, so as to constitute different type faces.Advantage is by the invention it is possible to which continuous high-efficient processes various curved-surface pieces of different shapes, while the Machining of Curved Surface in large-sized sheet material can be realized, it is to avoid tangible mold processing, cost-effective to meet the processing of different shape curved-surface piece.
Description
Technical field
The invention belongs to mechanical engineering field, and in particular to a kind of single-point integral mould, for profile surface sheet material into
Shape mould.
Background technology
Curved-surface piece will play very important effect in fields such as Aero-Space, bullet train and surface ships, at present,
Main in terms of Sheet Metal Surface part processing to employ tangible mold shaping, single-point shaping and rolling forming etc. are just current to show
Have for technology, to batch production, the processing such as thin plate curve generating is fine using above method, but if for larger table
For face, personalized, small lot, using above method not only inefficiency, and cost is high, the production cycle is long.
Retrieve domestic and international patent and find including using multi-point forming thought:
China Patent Publication No. 105127296, a kind of entitled upper mould device for plate three-dimensional curve generation, this hair
It is bright to disclose a kind of upper mould device for plate three-dimensional curve generation, it is made up of several regularly arranged upper mould basic bodies,
Described upper mould basic body includes pressure head, gland, sleeve, base plate and piston cylinder;Described piston cylinder is fixed on the base mounting plate,
Plunger shaft hydraulic fluid port and rod end chamber hydraulic fluid port are provided with the top of described piston cylinder;Described pressure head has oscillating function, can be around it certainly
Body spherical part freely swings.Mould is by several rules on the multi-point forming for the swingable pressure head that the present invention is driven using piston cylinder
The multiple spot basic body composition of the swingable pressure head of the use piston cylinder driving of arrangement.All basic bodies are each attached to inside and are provided with oil
On the base plate in hole, the operating oil pressure of each piston cylinder is equal during basic body running, so that it is each to ensure that each basic body acts on plate
Partial power is equal, so as to reduce the risk for occurring impression and ridging defect in plate forming process.The basic body of the present invention can
The forming accuracy of plate shaping can be improved by swinging the design of pressure head.
China Patent Publication No. 104646475, entitled aluminium alloy aircraft integral panel multi-point forming method, the shaping side
Method discloses plane aluminium alloy integral panel multi-point forming method, and the aluminium alloy integral panel with muscle is positioned over by this method can be fast
Between the mould of multiple spot up and down of speed reconstruct die face, filler is filled between rib, cushion is placed between wallboard and multiple spot mould, is used
Mould progressively shapes the aluminium alloy integral panel part with rib according to controllable deformation path to pressure mode.This method
The characteristics of having used restructural multiple spot die face fast tunable, can be processed with different geometries hyperbolic with a set of equipment
Rate wall panel parts.Compared to traditional roll forming, press shaping die method, wallboard uniform force ensure that forming quality, phase
Than in contour peening, age forming deflection be big, forming efficiency is high.The invention is used not only for the hyperbolic of different bead structures
Rate aircraft integral panel shapes, and solves large scale, the problem of high rib integral panel shaping, and can be applied to space flight
In other large-scale manufactures with muscle curved surface part such as device, rocket.
China Patent Publication No. 102101363, open patent of invention is entitled:A kind of multi-point formation apparatus for sheet material, this is special
Profit is the present invention relates to a kind of multi-point formation apparatus for sheet material, and it includes a mould bases, some seaming chucks installed in mould bases upper flat plate and added
Press unit and under mould bases flat board some push-down head support units, the seaming chuck presser unit by seaming chuck, spring,
Stroke adjustment component is constituted, and seaming chuck is arranged in the positioning hole of mould bases upper flat plate, and can be moved up and down along the axis in hole, spring
Between seaming chuck and mould bases upper flat plate;The push-down head support unit is made up of push-down head, plunger and hydraulic cylinder, hydraulic pressure
Cylinder is fixed on the lower flat board of mould bases, and plunger is connected with push-down head.Profile surface of the present invention can be formed arbitrarily and adjustment mode
Simplicity, also no longer needs to adjust any element in real time in forming process, has stabilization, uniform normal pressure to make all the time
With on plate, effective Normal Constraint is formed, can effectively suppress plate corrugation.Its is rational in infrastructure, operates with simple, work
Reliably, it is a kind of preferable multi-point formation apparatus for sheet material.
China Patent Publication No. in 2014:102248053, patent is entitled:Multi-point forming of sheet dress with crease resistant functions
Put, the invention discloses a kind of multi-point formation apparatus for sheet material with crease resistant functions, be related to and a kind of shape for Sheet Metal Surface
Plastic working equipment, belongs to mechanical engineering field.The device is main by shape adjusting unit (1), material folding unit (2), unit fixed plate
(4) and load maintainer composition, it is characterised in that shape adjusting unit (1) and material folding unit (2) are staggered, it is multiple it is adjustable for height tune
Shape unit (1) can change its enveloping surface shape by Tiao Xing mechanisms, replace conventional entity mould, multiple material folding lists passively shifted
First (2) clamp plate by back pressure effect, replace blank body.Wrinkle and resilience when the device can suppress sheet material forming,
And available for various sizes of complex outline curved-surface piece is shaped, the trimming process after shaping is saved, improve the utilization rate of plate.
China Patent Publication No. 103878228 in 2014, discloses patent of invention entitled:Sheet material flexible multipoint forming is filled
Put, the invention is related to a kind of sheet material flexible multipoint forming device, including:Hydraulic container, hydraulic container has opening;Flexible membrane
Piece, at opening, the inner sealing of hydraulic container is formed hydraulic cavities by flexible membrane;Pressure regulating unit, with hydraulic cavities
Connection;Multiple presser units, relative flexibility diaphragm is actively set;Multiple presser units are moved to the direction of flexible membrane, from
And deformation of the sheet material to be formed with flexible membrane into hydraulic cavities being arranged between flexible membrane and presser unit is synchronous
Deformation, until sheet material to be formed forms predetermined shape.Due to the flexible membrane of the present invention can provide match real-time can
Adjust and uniform normal force, treat sheet forming and form effective Normal Constraint, essentially eliminate carved punched part shaping
During suspension area, can effectively suppress plate corrugation.Workpiece surface quality after shaping is good, thickness is uniform, lack without impression etc.
Fall into.
China Patent Publication No. 1338367 discloses a kind of non-mould multi-point shaping apparatus for plates within 2002, and the device is main
It is that, by basic body group, adjustment mechanism, loading section composition, basic body group is made up of multiple separate drifts, and drift can
To move along its axis, and it is adjusted by adjustment mechanism.Adjustment mechanism one kind is by pressure regulation electromagnet and flexible chuck group
Into for adjusting drift displacement;Another to be made up of hydraulic cylinder and reversal valve, it not only adjusts the displacement of drift, moreover it is possible to adjust
The speed of whole drift.Multi-point die device and multi-point press dress are respectively constituted using the device of both adjustment mechanisms
Put.
The content of the invention
The present invention provides a kind of single-point integral mould, its object is to provide a kind of mould for curved-surface piece processing, employs
This mould not only contributes to improve forming efficiency and forming accuracy, can also reduce processing cost.
The present invention adopts the technical scheme that, by multiple single-point type supporting mechanisms, upper backup pad, lower supporting plate, riser with
And motor composition;
The single-point type supporting mechanism moves up and down formula push rod by spiral and stationary rotary driving handle is constituted, single-point type branch
Support mechanism is constituted and is machined with mould, described upper backup pad in band with certain spacing squarely matrix and circular matrix arrangement
The hole of screw thread, lower supporting plate carries unthreaded hole.
Spiral of the present invention moves up and down formula push rod top and is divided into screwed cylinder, and the latter half is at least one
Individual face is the solid of plane.
Spiral of the present invention moves up and down the screwed cylinder in upper part and spiral shell in upper backup pad band of formula push rod
The hole of line forms spiral or descending motion pair.Formed between stationary rotary driving handle and lower supporting plate of the present invention
Revolute pair.
The motor of driving stationary rotary driving handle of the present invention is arranged on lower supporting plate.
Upper backup pad of the present invention is connected with lower supporting plate by riser.
Single-point integral mould of the present invention bear the size of pressure by upper backup pad and can spiral move up and down formula push rod and determine.
Compared with the patent that the present invention is retrieved more than:Although all it is technically that make use of multiple spot thought to constitute mould, and
Demand of the different curve part to type face is met by adjusting multiple spot, but is with the device main distinction of this patent, it is all of above
Patent be all to employ square drift, and the center portion of square drift is threaded hole, is connected by screwed hole with screw rod, leads to
Cross and rotate following screw thread and move up and down square body, and the maximum of this patent is different and feature is employed with externally threaded
Cylinder, cylinder not only can be moved up and down independently, while can be with separately machined workpiece.That is, a drift or one
Row's drift can just process workpiece.Secondly, above patent also resides in the application patent with this patent difference and employs a upper branch
Fagging, can so strengthen each cylinder strength, while cylinder is not mutually interdependent, it is existing that lodging is not present when processing workpiece
As;And the multiple spot drift of patent described above depends on each other for existence, using dense arrangement, after type face is adjusted, upper die and lower die add
Carry so that drift lodges, so that the shape for changing type face reduces the surface accuracy of workpiece to be machined, it is special that this is mainly the above
The essence defect of profit causes, and has a disadvantage in that all drifts are employed square, it must mutually nestle and move up and down, such as
Fruit allows it to move, and certain gap must be kept between it, while all drifts will be fettered just by the coaming plate of outermost
Multiple spot mould can be kept not produce larger lodging in stress.
Single-point Collapsible structure is used for integral mould by the present invention, for processing by thin plate to slab, while for difference
The curved-surface piece of shape is processed.With once manufacturing, the characteristics of different structure is used for multiple times, while for greatly enhancing part,
It can just be completed using multistep shaping.
It is an advantage of the invention that employing with externally threaded cylinder, cylinder not only can be moved up and down independently, together
When can be with separately machined workpiece.Secondly, present invention employs a upper backup pad, each cylinder strength can so be strengthened,
Cylinder is not mutually interdependent simultaneously, and lodging phenomenon is not present when processing workpiece;By the invention it is possible to which continuous high-efficient processing is various
Curved-surface piece of different shapes, while the Machining of Curved Surface in large-sized sheet material can be realized, it is to avoid tangible mold is processed is different to meet
The processing of shape curved-surface piece is cost-effective.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;
Fig. 2 a are the structural representations of single-point type supporting mechanism of the present invention;
Fig. 2 b are Fig. 2 a A-A sectional views;
Fig. 3 is the structural representation of upper backup pad of the present invention;
Fig. 4 is the structural representation of lower supporting plate of the present invention;
In figure:Single-point type supporting mechanism 1, upper backup pad 2, lower supporting plate 3, riser 4, motor 5, spiral is moved up and down
Formula push rod 6, stationary rotary driving handle 7, the hole 8 of internal thread, unthreaded hole 9.
Embodiment
As shown in fig.1, by multiple single-point type supporting mechanisms 1, upper backup pad 2, lower supporting plate 3, riser 4 and driving electricity
Machine 5 is constituted;
The single-point type supporting mechanism 1 moves up and down formula push rod 6 by spiral and stationary rotary driving handle 7 is constituted, single-point
Formula supporting mechanism 1 is constituted mould with certain spacing squarely matrix and circular matrix arrangement;Processed on described upper backup pad
There is tapped hole 8, lower supporting plate carries unthreaded hole 9;
It is described can spiral move up and down the top of formula push rod 6 and be divided into screwed cylinder, the latter half is at least one
Face is the solid of plane;
Described spiral moves up and down the screwed cylinder in upper part and the tapped hole of upper backup pad of formula push rod 6
8 form spiral or descending motion pair;
Revolute pair is formed between described stationary rotary driving handle 7 and lower supporting plate 3;
The motor 5 of described driving stationary rotary driving handle 7 is arranged on lower supporting plate 3;
Described upper backup pad 2 is connected with lower supporting plate 3 by riser 4;
The size that single-point integral mould bears pressure moves up and down formula push rod 6 by upper backup pad 2 and spiral and determined.
Fig. 2 a provide single-point type supporting mechanism figure, by rotating stationary rotary driving handle 7, and promote spiral to move up and down
Formula push rod 6 spiral and decline on upper backup pad 2, while Fig. 2 b give rotation stationary rotary driving handle 7 and spiral
Move up and down formula push rod 6 and use square drive.
Fig. 3 is upper backup pad schematic diagram, and the hole 8 of internal thread can not only fix spiral and move up and down formula push rod 6 but also can
To promote spiral to move up and down the spiral escalation of formula push rod 6 or decline.
Fig. 4 is lower supporting plate schematic diagram, unthreaded hole 9 and the formation revolute pair of stationary rotary driving handle 7.
It is obvious that the content shown in above description and accompanying drawing should be construed as exemplary, and not mean
Limitation of the present invention.To those skilled in the art, it is clear that can be on spiral on the basis of the present invention
Squarely, triangle, or semicircle are designed in the latter half of downward moving push rod 6, although A-A only gives one kind side in specification
Shape transmission arrangments form for those skilled in the art, can select at least one plane as illustrative example
Geometry be used as type of belt drive, etc..Obviously, these reshapings or modification should be included in the scope of the present invention.
Claims (5)
1. a kind of single-point integral mould, by multiple single-point type supporting mechanisms, upper backup pad, lower supporting plate, riser and driving electricity
Machine is constituted, it is characterised in that:The single-point type supporting mechanism moves up and down formula push rod and stationary rotary driving handle group by spiral
Into single-point type supporting mechanism is constituted mould, described upper backup pad with certain spacing squarely matrix and circular matrix arrangement
On be machined with tapped hole, lower supporting plate carries unthreaded hole;
Described spiral moves up and down formula push rod top and is divided into screwed cylinder, and the latter half is that at least one face is plane
Solid;
Described spiral moves up and down the screwed cylinder in upper part of formula push rod and the tapped hole of upper backup pad is formed
Spiral or descending motion pair.
2. a kind of single-point integral mould according to claim 1, it is characterised in that:Described stationary rotary driving handle with
Revolute pair is formed between lower supporting plate.
3. a kind of single-point integral mould according to claim 1, it is characterised in that:The described stationary rotary driving of driving
The motor of handle is arranged on lower supporting plate.
4. a kind of single-point integral mould according to claim 1, it is characterised in that:Described upper backup pad and lower supporting plate
It is connected by riser.
5. a kind of single-point integral mould according to claim 1, it is characterised in that:The size of pressure is born by upper backup pad
With can spiral move up and down formula push rod determine.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610042781.XA CN105537410B (en) | 2016-01-22 | 2016-01-22 | A kind of single-point integral mould |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610042781.XA CN105537410B (en) | 2016-01-22 | 2016-01-22 | A kind of single-point integral mould |
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CN105537410A CN105537410A (en) | 2016-05-04 |
CN105537410B true CN105537410B (en) | 2017-07-21 |
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CN201610042781.XA Expired - Fee Related CN105537410B (en) | 2016-01-22 | 2016-01-22 | A kind of single-point integral mould |
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CN107282774A (en) * | 2017-07-07 | 2017-10-24 | 宁波港瑞汽车零部件有限公司 | A kind of bending machine mould |
CN108555089B (en) * | 2018-06-11 | 2023-05-12 | 武汉船舶职业技术学院 | Three-dimensional curved surface forming device |
CN109351858B (en) * | 2018-10-03 | 2023-11-17 | 吉林大学 | But integrated pressure die utensil that is pressed of mutual embedded adjustment profile single point |
CN109226425B (en) * | 2018-11-13 | 2020-01-17 | 中南大学 | Part single-point forming method for local deep cooling of aluminum alloy plate strip |
CN111674075A (en) * | 2020-07-10 | 2020-09-18 | 江苏东曌建筑产业创新发展研究院有限公司 | Double-curved-surface template forming machine and using method thereof |
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CN1385299A (en) * | 2002-05-23 | 2002-12-18 | 吉林大学 | Multi-point formation apparatus for sheet material |
CN201244624Y (en) * | 2008-08-18 | 2009-05-27 | 吉林大学 | Sectional type multi-point shape adjusting device for three-dimensional curve generation of sheet material |
CN102101363A (en) * | 2010-12-24 | 2011-06-22 | 哈尔滨工业大学(威海) | Multi-point forming device for plate |
CN102135224A (en) * | 2011-03-23 | 2011-07-27 | 吉林大学 | Multi-point shape-adjusting device |
KR101129496B1 (en) * | 2008-12-26 | 2012-03-28 | 주식회사 포스코 | Apparatus and method for forming panel |
CN105013946A (en) * | 2015-06-16 | 2015-11-04 | 常州工学院 | Installing structure of multi-point forming punch and height adjustment mechanical arm thereof |
CN205519228U (en) * | 2016-01-22 | 2016-08-31 | 吉林大学 | Single -point collection moulding utensil |
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2016
- 2016-01-22 CN CN201610042781.XA patent/CN105537410B/en not_active Expired - Fee Related
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1385299A (en) * | 2002-05-23 | 2002-12-18 | 吉林大学 | Multi-point formation apparatus for sheet material |
CN201244624Y (en) * | 2008-08-18 | 2009-05-27 | 吉林大学 | Sectional type multi-point shape adjusting device for three-dimensional curve generation of sheet material |
KR101129496B1 (en) * | 2008-12-26 | 2012-03-28 | 주식회사 포스코 | Apparatus and method for forming panel |
CN102101363A (en) * | 2010-12-24 | 2011-06-22 | 哈尔滨工业大学(威海) | Multi-point forming device for plate |
CN102135224A (en) * | 2011-03-23 | 2011-07-27 | 吉林大学 | Multi-point shape-adjusting device |
CN105013946A (en) * | 2015-06-16 | 2015-11-04 | 常州工学院 | Installing structure of multi-point forming punch and height adjustment mechanical arm thereof |
CN205519228U (en) * | 2016-01-22 | 2016-08-31 | 吉林大学 | Single -point collection moulding utensil |
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