CN105529178B - A kind of exoskeletal coil windings Full-automatic coiling mould - Google Patents
A kind of exoskeletal coil windings Full-automatic coiling mould Download PDFInfo
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- CN105529178B CN105529178B CN201610015773.6A CN201610015773A CN105529178B CN 105529178 B CN105529178 B CN 105529178B CN 201610015773 A CN201610015773 A CN 201610015773A CN 105529178 B CN105529178 B CN 105529178B
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Abstract
The present invention relates to a kind of exoskeletal coil windings Full-automatic coiling mould, it is characterised in that including core rod set（1）, core rod set（1）It is fixedly connected with fixed disk（4）, core rod set（1）The fixedly sleeved core rod axle of endoporus（2）, core rod axle（2）Circumferentially fixed, axially slidably overcoat sliding sleeve（3）, sliding sleeve（3）Inside it is placed on core rod set（1）Endoporus；Sliding sleeve（3）With core rod set（1）Between movable disk is set（5）, and core rod set（1）And/or fixed disk（4）With movable disk（5）Between buckling device is set；Core rod set（1）Connect coiling sliding block（10）One end extends to core rod set（1）Endoporus, coiling sliding block（10）Inner end and sliding sleeve（3）Extrusion fit.After adopting the above technical scheme, a fully automatic wire winding machine can set the Full-automatic coiling mould of multiple exoskeletal coil windings, efficiency is greatly improved, and can carry out batch operation.
Description
Technical field
The present invention relates to a kind of winding mould, more particularly to a kind of Full-automatic coiling mould of exoskeletal coil windings.
Background technology
In the coil assembly of automobile air conditioner electromagnetic clutch, semi-automatic winding mould is used during exoskeletal coil windings coiling
When, efficiency is low, structural instability, and percent defective is high, is not suitable for producing in enormous quantities.
The content of the invention
It is an object of the invention to solve the problem of exoskeletal coil windings coiling yield rate is low, and there is provided a kind of bone free
The Full-automatic coiling mould of frame coil windings.
For up to above-mentioned purpose, the present invention is adopted the following technical scheme that.
A kind of Full-automatic coiling mould of exoskeletal coil windings, it is characterised in that including core rod set, core rod covers one end and set
Put and one group of circumferentially uniform radial direction line groove hole is set on flange, flange, each line groove hole is connected with core rod set endoporus；
Fixed disk is fixedly connected with below the flange of core rod set, the core rod set fixedly sleeved core rod axle of endoporus, core rod axle is circumferential
Core rod set endoporus is placed in fixation, axially slidably overcoat sliding sleeve, sliding sleeve；Movable disk is set between sliding sleeve and core rod set, and
Core rod cover and/or fixed disk and movable disk between buckling device is set, when buckling device is fastened, movable disk downside card with it is convex
The outside card of edge disk is engaged；
Slidable fit coiling sliding block in connection guide runner, line groove hole in line groove hole, coiling sliding block one end extends to core rod
Set on the endoporus of set, coiling sliding block and the one group of ring-type being axially distributed winding slot is set on chute, coiling sliding block；Chute with
Guide runner is slidably matched, and recovery elastomer is set between the side wall and guide runner of chute；Coiling sliding block inner end with
Sliding sleeve extrusion fit.
According to above-mentioned technical proposal, there are following further technical schemes.
Jam plate hole is set in the card of flange both sides；The fixation disk hole corresponding with jam plate hole is set on fixed disk；It is living
The bonnet lock hole corresponding with jam plate hole is set on Moving plate；
The buckling device includes being connected on the locking bed that core rod is put, locking bed being hinged latch, and latch is successively
Through bonnet lock hole, jam plate hole and fixed disk hole；Set on latch and pull handle, set on the latch in bonnet lock hole and activity
The slot of disk engaging；Set between the side wall and latch in jam plate hole and compress elastomer.
Set to set on hinged-support, the avris wall of hinged-support two on the locking bed and divide on roller bearing hole, the avris wall of hinged-support two
Not She Zhi one connected with core axle hole hold out against screw；Assembling mandrel in core axle hole, holds out against assembling Top fastening screw in screw, holds out against
Latch is socketed on screw fastened mandrel, mandrel.
One group of winding groove being distributed in card is set on the flange, each winding groove through flange disk body and
The opening at flange outer rim；Set on fixed disk and fix dish groove correspondingly with winding groove, fixed dish groove runs through fixed disk
Disk body and the opening at fixed disk outer rim；Set and passed through with the one-to-one activity dish groove of winding groove, activity dish groove in movable disk
Wear movable disk disk body and the opening at movable disk outer rim.
Coiling sliding block one end end is set to part cylindrical, and the side of part cylindrical sets one group axially
The ring-type winding slot of distribution.
Set at the coiling sliding block inner end arris and coordinate inclined-plane, coordinate inclined-plane and sliding sleeve extrusion fit.
The recovery elastomer preferably recovers spring, recovers spring one end and presses on guide runner, the other end is supported
It is pressed on the side wall of chute.
Connected in movable disk and positioning cantilever is set on one group of silk thread positioning seat, each positioning seat, one is set on positioning cantilever
The parallel V-type positioning port of group, each positioning port is through the upper and lower two sides of positioning cantilever.
Realized and be relatively fixed by one group of holding screw between core rod axle and the core rod set.
The end of setting/or connection and the non-flange of core rod set on radial direction pin-and-hole, core rod axle is set to match somebody with somebody on the core rod axle
The axial block plate of conjunction, each built-in alignment pin of pin-and-hole；On sliding sleeve endoporus hole wall set two axial slides, each chute respectively with
The respective end of alignment pin is slidably matched on core rod axle, to realize the circumferentially fixed of chute and core rod axle.
After adopting the above technical scheme, so that Full-automatic coiling mould structure is greatly simplified, convenient disassembly, cost are low, behaviour
The exoskeletal coil qualification rate for making convenient, coiling is improved, and shortens the volume production cycle of product；And in a fully automatic wire winding machine
The Full-automatic coiling mould of multiple exoskeletal coil windings can be set, efficiency is greatly improved, batch operation can be carried out.
Brief description of the drawings
Fig. 1 is the general assembly revolved sectional view of the present invention；
Fig. 2 is the general assembly top view of the present invention；
Fig. 3 is the general assembly upward view of the present invention；
Fig. 4 is the general assembly partial enlargement I figures of the present invention；
Fig. 5 is the general assembly partial enlargement II figures of the present invention；
Fig. 6 is core rod set full sectional view of the present invention；
Fig. 7 is core rod set top view of the present invention；
Fig. 8 is core rod set A-A revolved sectional views of the present invention.
Embodiment
In order to which technical scheme is explained further, it is described in detail below by specific embodiment.
A kind of Full-automatic coiling mould of exoskeletal coil windings, including core rod set 1, as shown in Fig. 6 Fig. 7 and Fig. 8, core rod
Cover 1 one end and flange 1f is set.Core rod covers 1 centrally disposed axial mode core bore 1a, and flange 1f is centrally disposed with core rod hole
The sliding sleeving hole 1b of 1a connections.Circumferentially uniform tightening screw 1g is set on the jacket wall of core rod set 1, and tightening screw 1g is in two circles
Arrangement, often encloses 4.Four the uniform radial directions of circumference square line groove hole 1d, each line groove hole 1d and sliding sleeve are set on flange 1f
Hole 1b is connected.A pair of symmetrical square jam plate hole 1c, jam plate hole 1c is set to run through flange 1f in the card of flange 1f both sides.
Four winding grooves being distributed in card 1e, each winding groove 1e are set on flange 1f through flange 1f disk bodies and convex
Opening at edge disk 1f outer rims.
As shown in figure 1, setting two points on the interior socket core rod axles 2 of core rod hole 1a on core rod set 1, the outer peripheral face of core rod axle 2
The corresponding annular positioning groove 2c not with corresponding tightening screw 1g arrangement circle, the two ends of core rod axle 2 set a radial direction pin-and-hole respectively
The axial block plate 16 that the end that setting/connection covers 1 non-flange 1f with core rod on 2b, core rod axle 2 coordinates.Each tightening screw 1g
Interior assembling holding screw 14, the end of holding screw 14 coordinates with corresponding locating slot 2c causes core rod axle 2 with respect to core rod set 1 axially
It is fixed.The built-in alignment pins 17 of each pin-and-hole 2b.
As shown in Figures 1 and 3,1 outer circumference surface of core rod set is fixed by socket disk 4, and fixed disk 4 passes through sliding block bolt 13 and flange
Disk 1f is fastenedly connected, and the nut of sliding block bolt 13 is provided with the rectangle guide runner 11 of screwed hole.On fixed disk 4 set with
Winding groove 1e fixes dish groove 4b correspondingly, and fixed dish groove 4b is opened through the disk body of fixed disk 4 and at the outer rim of fixed disk 4
Mouthful.A pair of symmetrical square fixed disk hole 4a are set on fixed disk 4, and fix a pair of disk hole 4a and jam plate hole 1c compositions 1
Should.
As shown in figure 1, core rod axle 2, which is socketed on sliding sleeve 3, the periphery of sliding sleeve 3, sets shoulder block 3b, set on the endoporus hole wall of sliding sleeve 3
Two axial rectangular strip chute 3a, each chute 3a are slided with the respective end of the alignment pin 17 of the one end of core rod axle 2 match somebody with somebody respectively
Close, to realize the circumferentially fixed of chute 3a and core rod axle 2.It is placed in sliding sleeve 3 in the sliding sleeving hole 1b on core rod set 1.
As shown in Figures 1 and 2, movable disk 5, and the upside card of movable disk 5 and gear are set between sliding sleeve 3 and core rod set 1
Shoulder 3b coordinates, and the downside card of movable disk 5 coordinates with flange 1f outside card.Set and winding groove 1e mono- in movable disk 5
One corresponding activity dish groove 5b, activity dish groove 5b run through the disk body of movable disk 5 and the opening at the outer rim of movable disk 5.In movable disk 5
A pair of symmetrical Square Lock hole 5a are set, and bonnet lock hole 5a and jam plate hole 1c is constituted and corresponded.
As shown in Fig. 1 and Fig. 4, setting hinged-support 6a on locking bed 6, locking bed 6, hinge are connected by screw on core rod set 1
Set on bearing 6a two avris walls and one and core axle hole are set respectively on the core axle hole 6b of coaxial line, the avris walls of hinged-support 6a two
What 6b was connected holds out against screw 6c.Assembling mandrel 8 in core axle hole 6b, holds out against assembling Top fastening screw 18, Top fastening screw 18 in screw 6c
Tightening mandrel 8.Latch 7 is socketed on mandrel 8, latch 7 sequentially passes through the bonnet lock hole 5a in movable disk 5, the lock on core rod set 1
Set on fixation disk hole 4a on plate hole 1c and fixed disk 4, latch 7 and pull handle 7b, set on the latch 7 in the 1c of jam plate hole
Spring groove 7a is put, the slot 7c engaged with movable disk 5 is set on the latch 7 in bonnet lock hole 5a.Assembled in spring groove 7a
Holddown spring 15, one end of holddown spring 15 presses on latch 7, and the other end of holddown spring 15 is pressed on core rod set 1.
As shown in Figures 1 and 5, slidable fit coiling sliding block 10 in line groove hole 1d, the one end of coiling sliding block 10 extends to sliding sleeve
In the 1b of hole.The chute 10a of rectangular cross-section is set on coiling sliding block 10, and one end end of coiling sliding block 10 is set to part cylindrical
10d, part cylindrical 10d side set one group of zigzag ring-type winding slot 10b being axially distributed, and coiling sliding block 10 is another
Set at the arris of one end and coordinate inclined-plane 10c.Chute 10a is slidably connected with guide runner 11.Set in chute 10a and recover bullet
Spring 12, recovers the one end of spring 12 and presses on guide runner 11, recovers the other end of spring 12 and presses on chute 10a side wall.
Inclined-plane 10c and the contact of incline plane of the lower end of sliding sleeve 3 is coordinated to coordinate.
As shown in Figures 1 and 2, two symmetrical silk thread positioning seats 9, Mei Geding are bolted connection in movable disk 5
Set on the seat 9 of position and set two parallel V-type positioning port 9a, each positioning port 9a to run through on positioning cantilever 9b, positioning cantilever 9b
Position cantilever 9b upper and lower two sides.
As shown in figure 1, a kind of Full-automatic coiling mould of exoskeletal coil windings, operation principle is summarized as follows：By core rod
The two ends of axle 2 and sliding sleeve 3 are connected with fully automatic wire winding machine.Then, sliding sleeve 3 and movable disk 5 are covered 1 along core rod axle 2 to core rod
Slide so that sliding sleeve 3, movable disk 5 and core rod set 1 between compress, now latch 7 holddown spring 15 elastic force effect under,
Slot 7c on latch 7 engages with movable disk 5, and matched moulds is completed.During matched moulds, the extrusion fit inclined-plane 10c of sliding sleeve 3,
So that coiling sliding block 10 overcomes the elastic force for recovering spring 12 is protruding to slide.Then, the conductive silk thread of copper is passed through
Positioning port 9a on positioning seat 9 guides coiling sliding block 10 into, and silk thread is pre-fixed on winding slot 10b.Start Full-automatic coiling
Machine, fully automatic wire winding machine band moving-mould-core axle 2 is rotated, and core rod axle 2 is rotated together with moving-mould-core set 1 and sliding sleeve 3, and winding slot 10b is opened
Begin around scrap prodn. line.During coiling, silk thread is accurately oriented to by positioning port 9a and is wound on winding slot 10b.
Treat after the completion of filament wound, close fully automatic wire winding machine.Each pair activity dish groove 5b is sequentially passed through with insulating tape, is twined
After groove 1e and fixed dish groove 4b, on the coil for being wrapped in annular shape.Handle 7b is pulled in promotion so that the slot on latch 7
7c departs from movable disk 5 to be engaged, separation movable disk 5 and core rod set 1, while also separation sliding sleeve 3 and core rod set 1.In sliding sleeve 3 and mould
While core retainer plate 1 is separated, the cooperation inclined-plane 10c on coiling sliding block 10 also departs from sliding sleeve 3, and coiling sliding block 10 is recovering spring 12
In the presence of cover the retraction of 1 endoporus to core rod, coiling sliding block 10 separates with the coil of silk thread institute coiling, taking-up coil.
Claims (7)
1. a kind of exoskeletal coil windings Full-automatic coiling mould, it is characterised in that including core rod set（1）, core rod set（1）One end
Flange is set（1f）, flange（1f）One group of circumferentially uniform radial direction line groove hole of upper setting（1d）, each line groove hole（1d）With
Core rod set（1）Endoporus is connected；
Core rod set（1）Flange（1f）Fixed disk is fixedly connected with below（4）, core rod set（1）The fixedly sleeved core rod axle of endoporus
（2）, core rod axle（2）It is circumferentially fixed, axially slidably outer to be cased with sliding sleeve（3）, sliding sleeve（3）Inside it is placed on core rod set（1）Endoporus（Flange
Disk 1f endoporus）；Sliding sleeve（3）With core rod set（1）Between movable disk is set（5）, and core rod set（1）And/or fixed disk（4）With
Movable disk（5）Between buckling device is set, when buckling device is fastened, movable disk（5）Downside card and flange（1f）It is outer
Side panel face is engaged；
Line groove hole（1d）Interior connection guide runner（11）, line groove hole（1d）Interior slidable fit coiling sliding block（10）, coiling sliding block
（10）One end extends to core rod set（1）Endoporus, coiling sliding block（10）Upper setting chute（10a）, coiling sliding block（10）It is upper to set
One group of ring-type winding slot for being axially distributed（10b）；Chute（10a）With guide runner（11）It is slidably matched, and chute
（10a）Side wall and guide runner（11）Between set recover elastomer；Coiling sliding block（10）Inner end and sliding sleeve（3）Inclined-plane is squeezed
Press-fit；
Flange（1f）Jam plate hole is set in the card of both sides（1c）；Fixed disk（4）Upper setting and jam plate hole（1c）Corresponding
Fixed disk hole（4a）；Movable disk（5）Upper setting and jam plate hole（1c）Corresponding bonnet lock hole（5a）；
The buckling device includes being connected to core rod set（1）On locking bed（6）, locking bed（6）On be hinged latch（7）, lock
Tight plate（7）Sequentially pass through bonnet lock hole（5a）, jam plate hole（1c）With fixed disk hole（4a）；Latch（7）Handle is pulled in upper setting（7b）,
In bonnet lock hole（5a）Interior latch（7）Upper setting and movable disk（5）The slot of engaging（7c）；In jam plate hole（1c）Side wall
With latch（7）Between set compress elastomer；
Locking bed（6）Upper setting hinged-support（6a）, hinged-support（6a）Roller bearing hole is set on two avris walls（6b）, hinged-support（6a）Two
One and core axle hole are set respectively on avris wall（6b）What is connected holds out against screw（6c）；Core axle hole（6b）Interior assembling mandrel（8）, top
Tight screw（6c）Interior assembling Top fastening screw（18）, Top fastening screw（18）Tightening mandrel（8）, mandrel（8）Upper socket latch（7）；
The flange（1f）It is upper that one group of winding groove being distributed in card is set（1e）, each winding groove（1e）Through flange
（1f）Disk body and in flange（1f）Opening at outer rim；Fixed disk（4）Upper setting and winding groove（1e）It is one-to-one fixed
Dish groove（4b）, fixed dish groove（4b）Through fixed disk（4）Disk body and in fixed disk（4）Opening at outer rim；Movable disk（5）On set
Put and winding groove（1e）One-to-one activity dish groove（5b）, activity dish groove（5b）Through movable disk（5）Disk body and in activity
Disk（5）Opening at outer rim.
2. a kind of exoskeletal coil windings Full-automatic coiling mould according to claim 1, it is characterised in that：
The coiling sliding block（10）One end end is set to part cylindrical（10d）, part cylindrical（10d）Side set one
The ring-type winding slot that group is axially distributed（10b）.
3. a kind of exoskeletal coil windings Full-automatic coiling mould according to claim 2, it is characterised in that：
The coiling sliding block（10）Set at inner end arris and coordinate inclined-plane（10c）, coordinate inclined-plane（10c）With sliding sleeve（3）Extruding
Coordinate.
4. a kind of exoskeletal coil windings Full-automatic coiling mould according to claim 3, it is characterised in that：
The recovery elastomer preferably recovers spring（12）, recover spring（12）One end presses on guide runner（11）On, it is another
End presses on chute（10a）Side wall on.
5. a kind of exoskeletal coil windings Full-automatic coiling mould according to claim 1, it is characterised in that：
The movable disk（5）One group of silk thread positioning seat of upper connection（9）, each positioning seat（9）It is upper that positioning cantilever is set（9b）, positioning
Cantilever（9b）One group of parallel V-type positioning port (9a) of upper setting, each positioning port (9a) is through positioning cantilever (9b)
Upper and lower two sides.
6. a kind of exoskeletal coil windings Full-automatic coiling mould according to claim 1, it is characterised in that：
The core rod axle（2）With core rod set（1）Between realized and be relatively fixed by one group of holding screw.
7. a kind of exoskeletal coil windings Full-automatic coiling mould according to claim 6, it is characterised in that：
The core rod axle（2）Upper setting radial direction pin-and-hole（2b）, core rod axle（2）Upper setting/or connection and core rod set（1）Non- flange
（1f）End coordinate axial block plate（16）, each pin-and-hole（2b）Built-in alignment pin（17）；Sliding sleeve（3）Set on endoporus hole wall
Two axial slides（3a）, each chute（3a）Respectively with core rod axle（2）Upper alignment pin（17）Respective end be slidably matched, with
Realize chute（3a）With core rod axle（2）It is circumferentially fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610015773.6A CN105529178B (en) | 2016-01-12 | 2016-01-12 | A kind of exoskeletal coil windings Full-automatic coiling mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610015773.6A CN105529178B (en) | 2016-01-12 | 2016-01-12 | A kind of exoskeletal coil windings Full-automatic coiling mould |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105529178A CN105529178A (en) | 2016-04-27 |
| CN105529178B true CN105529178B (en) | 2017-07-21 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610015773.6A Active CN105529178B (en) | 2016-01-12 | 2016-01-12 | A kind of exoskeletal coil windings Full-automatic coiling mould |
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| Country | Link |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107424841A (en) * | 2017-05-18 | 2017-12-01 | 安徽昊方机电股份有限公司 | A kind of multistation winding former |
| CN110189914B (en) * | 2019-04-19 | 2021-02-05 | 安徽昊方机电股份有限公司 | Self-adhesive wire winding former |
| CN117894589B (en) * | 2024-03-15 | 2024-05-31 | 昆山丰成益五金制品有限公司 | Winding and fixing method and device for non-skeleton wire package requiring plastic package |
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|---|---|---|---|---|
| CN2657178Y (en) * | 2003-11-14 | 2004-11-17 | 姚其槐 | Floating winding mould mechanism of full automatic hollow coil winding machine |
| CN202634209U (en) * | 2012-05-09 | 2012-12-26 | 杭州奥士玛数控设备有限公司 | Tension type winding tooling for automobile generator rotor |
| EP2608229A2 (en) * | 2011-12-19 | 2013-06-26 | Dunkermotoren GmbH | Method of and device for manufacturing a coil assembly |
| CN104362816A (en) * | 2014-10-16 | 2015-02-18 | 中国科学院上海技术物理研究所 | Manual self-arranging winding machine for manufacturing linear compressor motor coils and manufacturing method |
| CN205564530U (en) * | 2016-01-12 | 2016-09-07 | 安徽昊方机电股份有限公司 | Full -automatic wire winding mould of exoskeletal coil winding |
-
2016
- 2016-01-12 CN CN201610015773.6A patent/CN105529178B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2657178Y (en) * | 2003-11-14 | 2004-11-17 | 姚其槐 | Floating winding mould mechanism of full automatic hollow coil winding machine |
| EP2608229A2 (en) * | 2011-12-19 | 2013-06-26 | Dunkermotoren GmbH | Method of and device for manufacturing a coil assembly |
| CN202634209U (en) * | 2012-05-09 | 2012-12-26 | 杭州奥士玛数控设备有限公司 | Tension type winding tooling for automobile generator rotor |
| CN104362816A (en) * | 2014-10-16 | 2015-02-18 | 中国科学院上海技术物理研究所 | Manual self-arranging winding machine for manufacturing linear compressor motor coils and manufacturing method |
| CN205564530U (en) * | 2016-01-12 | 2016-09-07 | 安徽昊方机电股份有限公司 | Full -automatic wire winding mould of exoskeletal coil winding |
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| CN105529178A (en) | 2016-04-27 |
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