CN105527295A - Display full-automatic optical inspection robot - Google Patents

Display full-automatic optical inspection robot Download PDF

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Publication number
CN105527295A
CN105527295A CN201511029624.7A CN201511029624A CN105527295A CN 105527295 A CN105527295 A CN 105527295A CN 201511029624 A CN201511029624 A CN 201511029624A CN 105527295 A CN105527295 A CN 105527295A
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China
Prior art keywords
display screen
detection
frame
testing
automatic optical
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Granted
Application number
CN201511029624.7A
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Chinese (zh)
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CN105527295B (en
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黄萍萍
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Suzhou Rihe Technology Co Ltd
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Suzhou Rihe Technology Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

A display full-automatic optical inspection robot includes a rack, and further comprises a feeding device arranged on the rack, a testing mechanism, an input transfer mechanism for carrying a display screen on the feeding device to the testing mechanism for testing, a discharge device, an output transfer mechanism for carrying the display screen on the testing mechanism to the discharge device, and a program control device for controlling the robot to execute operation according to a program command; the testing mechanism comprises a testing turntable rotatably arranged on the rack by a slicer, a plurality of detection stations arranged on the testing turntable, a photographing testing device for taking pictures of the display screen on the detection stations, and a labeling device for pasting a label on a display screen problem position detected by photographing; the photographing testing device and the labeling device are respectively arranged around the testing turntable, rotating clips are rotatably connected with the detection stations, and the rotating clips are fixedly provided with electrical contacts for electric conductance of the display screens. The full-automatic detection process is high in speed and high in efficiency, and can reduce production cost.

Description

Display screen automatic optical detector device people
Technical field
the present invention relates to a kind of display screen automatic optical detector device people.
Background technology
in prior art, whether display screen has flaw point, is all manually by unaided eye discrimination after display screen energising, and marks at flaw place.Especially with naked eyes direct-view, detection difficulty is large, labour intensity is large, but work efficiency is low, and thus production cost is higher.
Summary of the invention
the technical problem to be solved in the present invention is to provide a kind of display screen automatic optical detector device people.
in order to solve the problems of the technologies described above, a kind of technical scheme that the present invention adopts is: a kind of display screen automatic optical detector device people, comprise frame, also comprise the feeding device be arranged in described frame, testing agency, the display screen be positioned on described feeding device is carried to the input transfer mechanism described testing agency carrying out detect, drawing mechanism, output transfer mechanism on the described drawing mechanism that the display screen be positioned in described testing agency is carried to, the order of control follow procedure performs the presetting apparatus run, described testing agency comprises and rotates by dispenser the detection turntable be arranged in described frame, be arranged at the multiple detection stations on described detection turntable, to the photography detection device that the display screen on described detection station is taken pictures, the marking device that the problem place of display screen is labelled is detected to taking pictures, described photography detection device and described marking device are arranged at around described detection turntable respectively, described detection station is rotatably connected to rotating clip, described rotating clip is fixed with the electrical contact being provided for display screen and conducting.Mechanism, the device of all needs execution runnings are all connected with described presetting apparatus.The each mechanism of programmed control that presetting apparatus sets according to inherence, device perform running successively.
in some embodiments, described detection turntable is fixed with rotary cylinder, be connected by driving-belt between described rotary cylinder with described rotating clip, described rotating clip has cocked position and on position, under described rotating clip is in cocked position, described electrical contact and described display screen are separated, and under described rotating clip is on position, described used as electric contacts is in contacting with display screen.
in some embodiments, described rotating clip can releasably be connected with the circuit board be electrically connected with electrical contact, and described electrical contact can releasably be connected with described rotating clip.
in some embodiments, described input transfer mechanism comprises suction disc type mechanical arm, for taking the vision positioning device of screen position on suction disc type mechanical arm, described vision positioning device is connected with described presetting apparatus.
in some embodiments, described feeding device comprises the feed Z axis rail be fixed in described frame, the crane be slidably arranged on described feed Z axis rail, one sidepiece is rotatably connected on the feed frame on described crane along X to axle, be provided with and expect cylinder between the other side of feed frame and described crane.
in some embodiments, described drawing mechanism comprises non-defective unit rewinding frame and defective products rewinding frame.
in some embodiments, described detection station has four.
scope of the present invention, is not limited to the technical scheme of the particular combination of above-mentioned technical characteristic, also should contain other technical scheme of being carried out combination in any by above-mentioned technical characteristic or its equivalent feature and being formed simultaneously.The technical characteristic that such as, disclosed in above-mentioned feature and the application (but being not limited to) has similar functions is replaced mutually and the technical scheme etc. formed.
because technique scheme is used, the present invention compared with prior art has following advantages: after start, display screen on feeding device is carried on the detection station of testing agency by presetting apparatus control inputs transfer mechanism, display screen is clamped after rotating by rotating clip, and display screen is lighted after electrically connecting with electrical contact, detection turntable rotates, taken pictures by photography detection device, presetting apparatus sets to contrast with inherence and judges, going to defectively below marking device needs mark to indicate again, exporting transfer mechanism removes on drawing mechanism by the display screen detected again, fully-automated synthesis process, speed is fast, efficiency is high, reduce production cost.
Accompanying drawing explanation
accompanying drawing 1 is display screen automatic optical detector device people structural representation one;
accompanying drawing 2 is display screen automatic optical detector device people structural representation two;
accompanying drawing 3 is display screen automatic optical detector device people structural representation three;
accompanying drawing 4 is photography detection device structural representation;
accompanying drawing 5 is for detecting turntable structure schematic diagram;
accompanying drawing 6 is rotating clip structural representation;
wherein: 1, frame; 21, feed Z axis rail; 22, crane; 23, feed frame; 24, material cylinder is played; 31, turntable is detected; 311, station is detected; 312, rotating clip; 3121, electrical contact; 313, rotary cylinder; 314, driving-belt; 315, conducting slip ring; 316, tracheae swivel adapter head; 32, photography detection device; 321, Z axis rail is detected; 322, filter leaf frame; 323, lens bracket; 324, camera lens; 325, filter disc working hole position; 326, filter disc collection position, hole; 33, marking device; 41, non-defective unit rewinding frame; 42, defective products rewinding frame; 43, empty bin; 51, X-axis rail; 52, Y-axis rail; 53, suction disc type mechanical arm; 54, manipulator seat; 55, vision positioning device.
Embodiment
as shown in the drawings, a kind of display screen automatic optical detector device people, comprise frame 1, also comprise the feeding device be arranged in described frame 1, testing agency, the display screen be positioned on described feeding device be carried to input transfer mechanism, drawing mechanism, the output transfer mechanism on the described drawing mechanism that is carried to by the display screen be positioned in described testing agency, the order of control follow procedure described testing agency carrying out detect and perform the presetting apparatus run.Robot generally all needs to use presetting apparatus, and described topworks and testing agency are all connected with presetting apparatus, and presetting apparatus controls each topworks program according to each detection signal and performs.
described testing agency comprise by dispenser rotate be arranged on the detection turntable 31 in described frame 1, the multiple detection stations 311 be arranged on described detection turntable 31, the marking device 33 that the photography detection device 32 of taking pictures to the display screen on described detection station 311, the problem place detecting display screen to taking pictures are labelled, described photography detection device 32 and described marking device 33 are arranged at around described detection turntable 31 respectively.
photography detection device 32 comprises the detection Z axis rail 321 be fixed in described frame 1, be slidably arranged in the filter leaf frame 322 on detection Z axis rail 321 and lens bracket 323 respectively, the camera lens 324 on described lens bracket 323 can be arranged at three-dimensional rotations, filter leaf frame 322 and lens bracket 323 fix, and lens bracket 323 is positioned at the top of filter leaf frame 322, described filter leaf frame 322 has the filter disc working hole position 325 penetrated and collect position, hole 326 with filter disc, described filter leaf frame 322 is connected with multilayer filter disc by motor-driven rotation, and be concealed in described filter disc collection position, hole 326, during work, the filter disc that presetting apparatus controls to need turns in described filter disc working hole position 325.
described detection station 311 is rotatably connected to rotating clip 312, described rotating clip 312 is fixed with the electrical contact 3121 being provided for display screen and conducting.Mechanism, the device of all needs execution runnings are all connected with described presetting apparatus.Described drawing mechanism comprises non-defective unit rewinding frame 41 and defective products rewinding frame 42.The each mechanism of programmed control that presetting apparatus sets according to inherence, device perform running successively.
in the present embodiment, described detection station 311 has four, with the center of rotation detecting turntable 31 on the center of circle is uniformly distributed in described detection turntable 31.Display screen will experience four road programs on detection turntable 31: 1, input shifting apparatus and be carried on a corresponding detection station 311 by display screen, electrical contact 3121 is lighted to display screen energising, dispenser drives detection turntable 31 to rotate, and goes to the below of photography detection device 32; 2, photography detection device is taken pictures to display screen, then picture signal is passed to process control device, and dispenser drives detection turntable 31 to rotate, and goes to the below of marking device 33; 3, presetting apparatus is according to judgement, and control marking device 33 on a display screen part mark defective makes signal, and dispenser drives detection turntable 31 to rotate, and goes to and exports below transfer mechanism feeding place; 4, export transfer mechanism to be captured by the display screen after detection, presetting apparatus controls to export transfer mechanism and display screen is carried to non-defective unit rewinding frame 41 or defective products rewinding frame 42.
because rotating clip needs to open and closed two duties, realized by rotary cylinder 313.Described detection turntable 31 is fixed with rotary cylinder 313, be connected by driving-belt 314 between described rotary cylinder 313 with described rotating clip 312, described rotating clip 312 has cocked position and on position, under described rotating clip 312 is in cocked position, described electrical contact 3121 is separated with described display screen, under described rotating clip 312 is on position, described electrical contact 3121 is for contacting with display screen.Structure is simple, performs fast.
executing rotaring cylinder 313 is that presetting apparatus relies on air-flow to realize controlling.Detect turntable 31 to be driven by dispenser, can 360 degree unlimited rotaries, be provided with conducting slip ring between detection turntable 31 central part and frame 1, realize electrical contact 3121 circuit ON, avoid coiling.The top detecting turntable 31 central part conducting slip ring is provided with rotatable gas-tpe fitting, reaches that execute when rotaring cylinder 313 connects gas circuit can also not pulling tracheae and rotating, easy to use, safety.Conducting slip ring and rotatable gas-tpe fitting, be the product bought on the market, do not repeat them here.
described rotating clip 312 releasably can be connected with the circuit board be electrically connected with electrical contact 3121, described electrical contact 3121 can releasably be connected with described rotating clip 312.When electrical contact 3121 or the arbitrary damage of circuit board, only need by damage part replacement, cost-saving.
described input transfer mechanism generally includes Y-axis rail 52, the X-axis rail 51 be slidably arranged on Y-axis rail 52, the manipulator seat 54 be slidably arranged on X-axis rail 51, the suction disc type mechanical arm 53 be rotatably connected on described manipulator seat 54.Allow mechanical arm 53 interior mobile in the horizontal direction, and rotatably adjust angle.Described Y-axis rail 52 is provided with the vision positioning device 55 for taking screen position on suction disc type mechanical arm 53, described vision positioning device 55 is connected with described presetting apparatus.
described output transfer mechanism and described input transfer mechanism similar, as captured display screen by suction disc type mechanical arm 53 and carrying, be common technique structure in robot field, do not repeating.
described feeding device comprises the feed Z axis rail 21 be fixed in described frame 1, the crane 22 be slidably arranged on described feed Z axis rail 21, one sidepiece is rotatably connected on the feed frame 23 on described crane 22 along X to axle, be provided with and expect cylinder 24 between the other side of feed frame 23 and described crane 22.Because mechanical arm 53 is interior mobile in the horizontal direction, feeding device along Z axis rail 21 oscilaltion, can facilitate mechanical arm 53 feeding.Feed frame 23 putting horse for placing, putting in horse and placing display screen.During operator's material loading, horse will be put and lie on feed frame 23, and during operation, play a material cylinder and promote feed frame 23, thus horse will be put erect.For mechanical arm 53 feeding.
as mentioned above, we are illustrated according to aim of the present invention completely, but the present invention is not limited to above-described embodiment and implementation method.Different changes and enforcement is carried out in the scope that the practitioner of correlative technology field can permit at technological thought of the present invention.

Claims (7)

1. a display screen automatic optical detector device people, it is characterized in that: comprise frame (1), also comprise the feeding device be arranged in described frame (1), testing agency, the display screen be positioned on described feeding device is carried to the input transfer mechanism described testing agency carrying out detect, drawing mechanism, output transfer mechanism on the described drawing mechanism that the display screen be positioned in described testing agency is carried to, the order of control follow procedure performs the presetting apparatus run, described testing agency comprises and rotates by dispenser the detection turntable (31) be arranged in described frame (1), be arranged at the multiple detection stations (311) on described detection turntable (31), to the photography detection device (32) that the display screen on described detection station (311) is taken pictures, the marking device (33) that the problem place of display screen is labelled is detected to taking pictures, described photography detection device (32) and described marking device (33) are arranged at described detection turntable (31) around respectively, described detection station (311) is rotatably connected to rotating clip (312), described rotating clip (312) is fixed with the electrical contact (3121) being provided for display screen and conducting.
2. display screen automatic optical detector device people according to claim 1, it is characterized in that: described detection turntable (31) is fixed with rotary cylinder (313), be connected by driving-belt (314) between described rotary cylinder (313) with described rotating clip (312), described rotating clip (312) has cocked position and on position, under described rotating clip (312) is in cocked position, described electrical contact (3121) and described display screen are separated, under described rotating clip (312) is on position, described electrical contact (3121) is for contacting with display screen.
3. display screen automatic optical detector device people according to claim 1, it is characterized in that: described rotating clip (312) releasably can be connected with the circuit board be electrically connected with electrical contact (3121), described electrical contact (3121) can releasably be connected with described rotating clip (312).
4. display screen automatic optical detector device people according to claim 1, it is characterized in that: described input transfer mechanism comprises suction disc type mechanical arm (53), for taking the vision positioning device (55) of the upper screen position of suction disc type mechanical arm (53), described vision positioning device (55) is connected with described presetting apparatus.
5. display screen automatic optical detector device people according to claim 1, it is characterized in that: described feeding device comprises the feed Z axis rail (21) be fixed in described frame (1), the crane (22) be slidably arranged on described feed Z axis rail (21), one sidepiece is rotatably connected on the feed frame (23) on described crane (22) along X to axle, be provided with and expect cylinder (24) between the other side of feed frame (23) and described crane (22).
6. display screen automatic optical detector device people according to claim 1, is characterized in that: described drawing mechanism comprises non-defective unit rewinding frame (41) and defective products rewinding frame (42).
7. display screen automatic optical detector device people according to claim 1, is characterized in that: described detection station (311) has four.
CN201511029624.7A 2015-12-31 2015-12-31 Display screen automatic optical detector device people Active CN105527295B (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105866133A (en) * 2016-06-13 2016-08-17 哈尔滨工大智慧工厂有限公司 Cartesian coordinate robot system for automatic feeding and discharging of automatic optical inspection
CN106002969A (en) * 2016-06-13 2016-10-12 哈尔滨工大智慧工厂有限公司 Rectangular coordinate robot system for automatic feeding and discharging of AOI detection
CN106353334A (en) * 2016-08-27 2017-01-25 深圳市尚宏自动化设备有限公司 Display screen full-automatic detector
CN106597186A (en) * 2016-10-25 2017-04-26 珠海市运泰利自动化设备有限公司 High-precision alignment adjustment test device based on synchronous operation
CN107389545A (en) * 2016-05-17 2017-11-24 柳光龙 Centring means for detection object
CN110178010A (en) * 2017-01-13 2019-08-27 日本电产三协株式会社 Panel checks system
CN114184552A (en) * 2021-12-15 2022-03-15 江阴飞阳电子科技有限公司 Electric motor car display screen processing detecting system

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CN102565075A (en) * 2012-01-13 2012-07-11 博罗承创精密工业有限公司 Automatic light-emitting diode (LED) stent inspection device
CN102680482A (en) * 2012-05-31 2012-09-19 苏州晟成新能源科技有限公司 Turnable implicit crack defect tester for display screen
CN102878924A (en) * 2012-08-29 2013-01-16 苏州逸美德自动化科技有限公司 Turntable type multi-station high-precision detection device based on multi-charge coupled device (CCD) and line laser
CN104807397A (en) * 2014-01-25 2015-07-29 鸿富锦精密工业(深圳)有限公司 Product detection system and product detection method
CN205749315U (en) * 2015-12-31 2016-11-30 苏州日和科技有限公司 Display screen automatic optical detector device people

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Publication number Priority date Publication date Assignee Title
CN101793842A (en) * 2010-03-09 2010-08-04 长沙图创机电科技有限公司 Intelligent on-line visual detection robot for visible foreign matters in bottled liquid
CN102565075A (en) * 2012-01-13 2012-07-11 博罗承创精密工业有限公司 Automatic light-emitting diode (LED) stent inspection device
CN102680482A (en) * 2012-05-31 2012-09-19 苏州晟成新能源科技有限公司 Turnable implicit crack defect tester for display screen
CN102878924A (en) * 2012-08-29 2013-01-16 苏州逸美德自动化科技有限公司 Turntable type multi-station high-precision detection device based on multi-charge coupled device (CCD) and line laser
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107389545A (en) * 2016-05-17 2017-11-24 柳光龙 Centring means for detection object
CN107389545B (en) * 2016-05-17 2020-10-16 伸龙有限公司 Centering device for detecting object
CN105866133A (en) * 2016-06-13 2016-08-17 哈尔滨工大智慧工厂有限公司 Cartesian coordinate robot system for automatic feeding and discharging of automatic optical inspection
CN106002969A (en) * 2016-06-13 2016-10-12 哈尔滨工大智慧工厂有限公司 Rectangular coordinate robot system for automatic feeding and discharging of AOI detection
CN106353334A (en) * 2016-08-27 2017-01-25 深圳市尚宏自动化设备有限公司 Display screen full-automatic detector
CN106597186A (en) * 2016-10-25 2017-04-26 珠海市运泰利自动化设备有限公司 High-precision alignment adjustment test device based on synchronous operation
CN110178010A (en) * 2017-01-13 2019-08-27 日本电产三协株式会社 Panel checks system
CN114184552A (en) * 2021-12-15 2022-03-15 江阴飞阳电子科技有限公司 Electric motor car display screen processing detecting system

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