CN105525519A - 一种机印全棉针织面料的活性印花工艺 - Google Patents

一种机印全棉针织面料的活性印花工艺 Download PDF

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CN105525519A
CN105525519A CN201511020205.7A CN201511020205A CN105525519A CN 105525519 A CN105525519 A CN 105525519A CN 201511020205 A CN201511020205 A CN 201511020205A CN 105525519 A CN105525519 A CN 105525519A
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cutter
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殷金华
鲍红学
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JIANGSU GOLDEN MORNING KNITTING CO Ltd
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/58—Material containing hydroxyl groups
    • D06P3/60—Natural or regenerated cellulose
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M1/00—Inking and printing with a printer's forme
    • B41M1/12—Stencil printing; Silk-screen printing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445—Use of auxiliary substances before, during or after dyeing or printing
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
    • D06P1/48—Derivatives of carbohydrates
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/64—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing low-molecular-weight organic compounds without sulfate or sulfonate groups
    • D06P1/642—Compounds containing nitrogen
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673—Inorganic compounds
    • D06P1/67333—Salts or hydroxides
    • D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/673—Inorganic compounds
    • D06P1/67333—Salts or hydroxides
    • D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
    • D06P1/67366—Phosphates or polyphosphates

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Abstract

本发明提供了一种机印全棉针织面料的活性印花工艺，包括以下步骤：1)做底浆；2)配色浆；3)印花；4)蒸化；5)皂洗。本发明的一种机印全棉针织面料的活性印花工艺，操作简单、快捷、方便，提高了生产效益，解决了印花串色、深颜色与浅颜色叠色位渗色、弹花等问题，提高了印花品质。

Description

一种机印全棉针织面料的活性印花工艺
技术领域
本发明涉及一种机印全棉针织面料的活性印花工艺，属于织物印染技术领域。
背景技术
活性印花属于直接印花工艺的一种，是织物最常用的印花工艺。其采用活性染料渗透进面料并与纤维分子结合，从而形成各种印花图案。活性印花的面料色彩亮丽，色牢度好，手感绵软，不易褪色，久用如新。
目前，通过传统的活性印花工艺制作的印花如果花型有黑色和浅橙色、浅黄色、浅红色等待相应颜色叠色时会出现以下问题：
1、串色：当黑色和浅色有叠色位时，在印花刀的挤压下，深色会渗透到浅色里，造成浅色位花型颜色萎暗不鲜艳；2、花型起毛不光洁：在印花过程中黑色花型颜色会通过纤维渗透到浅颜色花型里，造成浅色花型边有细小的黑色毛毛印；3、弹浆：特别是平网印花机在网架升降时黑色会散乱弹到浅色花位上，造成浅颜色花型有色点。
发明内容
鉴于上述现有技术存在的缺陷，本发明的目的是提出一种机印全棉针织面料的活性印花工艺。
本发明的目的通过以下技术方案得以实现：
一种机印全棉针织面料的活性印花工艺，包括以下步骤：
1)做底浆：在水中依次加入防染色盐S、六偏磷酸钠和海藻酸钠充分溶解，高速搅匀15-20分钟，存放至少12小时，制备得到底浆；
2)配色浆：染料和尿素用适量水在80℃充分溶解混匀后加入所述底浆中，最后加入小苏打充分搅拌得到色浆；
3)印花：印花机采用平网刀或圆网刀；
4)蒸化：放入蒸化机进行蒸化，蒸化温度为100℃-104℃，蒸化时间为10-12分钟；
5)皂洗：在车速60-65m/min下，依次通过常温的平洗槽和小轧槽，然后经过高温的松洗槽，最后常温下出布；所述松洗槽内的温度依次为65℃-85℃-95℃-85℃-65℃。
进一步的，所述步骤1)中，以质量百分比计，防染色盐S为1.5％、六偏磷酸钠为2％，海藻酸钠为4％，余量为水。
进一步的，所述步骤2)中，以质量百分比计，尿素为5％-10％，小苏打为1％-3.5％，余量为染料和底浆。
进一步的，所述步骤2)中，浅色的色浆中还加入有氩硫酸钠，以质量百分比计，尿素为5％-10％，小苏打为1％-3.5％，氩硫酸钠为0.2％，余量为染料和底浆。
进一步的，所述步骤3)中，印花机采用平网刀，刀口为0.3mm/1.5cm-0.4mm/1.6cm，刀硬度为55°-65°，刀压为2N-3.5N，刀速为2m/S-3m/S，刀角为35°-40°，浆厚薄为6500厘泊-9000厘泊，烘房温度为125℃-130℃。
进一步的，所述步骤3)中，印花机采用圆网刀，磁棒为20mm-40mm，磁力为60N-75N，浆厚薄为5000厘泊-7000厘泊，烘房温度为125℃-130℃。
进一步的，所述步骤4)中蒸化机的布容量为250m。
进一步的，所述步骤5)中包括3000L的底槽和250L的补充槽，所述底槽中加入有3-6kg的白底防沾剂和3-6kg的洗涤剂，所述补充槽中加入有1-6kg的白底防沾剂和1-6kg的洗涤剂，所述补充槽流量为1kg/min。
本发明的突出效果为：本发明的一种机印全棉针织面料的活性印花工艺，操作简单、快捷、方便，提高了生产效益，解决了印花串色、深颜色与浅颜色叠色位渗色、弹花等问题，提高了印花品质。
具体实施方式
为了对本发明的技术特征、目的和有益效果有更加清楚的理解，现对本发明的技术方案进行以下详细说明，但不能理解为对本发明的可实施范围的限定。下述实施例中所述实验方法，如无特殊说明，均为常规方法；所述试剂和材料，如无特殊说明，均可从商业途径获得。
实施例
本实施例提供一种机印全棉针织面料的活性印花工艺，包括以下步骤：
1)做底浆：在水中依次加入防染色盐S、六偏磷酸钠和海藻酸钠充分溶解，高速搅匀15-20分钟，存放至少12小时，制备得到底浆；以质量百分比计，防染色盐S为1.5％、六偏磷酸钠为2％，海藻酸钠为4％，余量为水。
2)配色浆：染料和尿素用适量水在80℃充分溶解混匀后加入底浆中，最后加入小苏打充分搅拌得到色浆；以质量百分比计，尿素为5％-10％，小苏打为1％-3.5％，余量为染料和底浆。浅色的色浆中还加入有氩硫酸钠，以质量百分比计，尿素为5％-10％，小苏打为1％-3.5％，氩硫酸钠为0.2％，余量为染料和底浆，染料的用量根据印染的需要添加。
3)印花：印花机采用平网刀或圆网刀；
印花机采用平网刀时，针对不同的针织面料，刀口为0.3mm/1.5cm-0.4mm/1.6cm，刀硬度为55°-65°，刀压为2N-3.5N，刀速为2m/S-3m/S，刀角为35°-40°，浆厚薄为6500厘泊-9000厘泊，烘房温度为125℃-130℃。具体如下表所示：
印花机采用圆网刀时，针对不同的针织面料，磁棒为20mm-40mm，磁力为60N-75N，浆厚薄为5000厘泊-7000厘泊，烘房温度为125℃-130℃。具体如下表所示：
4)蒸化：放入蒸化机进行蒸化，蒸化温度为100℃-104℃，蒸化时间为10-12分钟；蒸化机的布容量为250m。
5)皂洗：在车速60-65m/min下，依次通过常温的平洗槽和小轧槽，然后经过高温的松洗槽，最后常温下出布；松洗槽内的温度依次为65℃-85℃-95℃-85℃-65℃。包括3000L的底槽和250L的补充槽，底槽中加入有3-6kg的白底防沾剂和3-6kg的洗涤剂，补充槽中加入有1-6kg的白底防沾剂和1-6kg的洗涤剂，补充槽流量为1kg/min。针对印花的颜色深、中、浅，其用量见下表：
单位：㎏
本实施例的一种机印全棉针织面料的活性印花工艺，操作简单、快捷、方便，提高了生产效益，解决了印花串色、深颜色与浅颜色叠色位渗色、弹花等问题，提高了印花品质。

Claims (8)

1.一种机印全棉针织面料的活性印花工艺，其特征在于包括以下步骤：
1)做底浆：在水中依次加入防染色盐S、六偏磷酸钠和海藻酸钠充分溶解，高速搅匀15-20分钟，存放至少12小时，制备得到底浆；
2)配色浆：染料和尿素用适量水在80℃充分溶解混匀后加入所述底浆中，最后加入小苏打充分搅拌得到色浆；
3)印花：印花机采用平网刀或圆网刀；
4)蒸化：放入蒸化机进行蒸化，蒸化温度为100℃-104℃，蒸化时间为10-12分钟；
5)皂洗：在车速60-65m/min下，依次通过常温的平洗槽和小轧槽，然后经过高温的松洗槽，最后常温下出布；所述松洗槽内的温度依次为65℃-85℃-95℃-85℃-65℃。
2.根据权利要求1所述的机印全棉针织面料的活性印花工艺，其特征在于：所述步骤1)中，以质量百分比计，防染色盐S为1.5％、六偏磷酸钠为2％，海藻酸钠为4％，余量为水。
3.根据权利要求1所述的机印全棉针织面料的活性印花工艺，其特征在于：所述步骤2)中，以质量百分比计，尿素为5％-10％，小苏打为1％-3.5％，余量为染料和底浆。
4.根据权利要求3所述的机印全棉针织面料的活性印花工艺，其特征在于：所述步骤2)中，浅色的色浆中还加入有氩硫酸钠，以质量百分比计，尿素为5％-10％，小苏打为1％-3.5％，氩硫酸钠为0.2％，余量为染料和底浆。
5.根据权利要求1所述的机印全棉针织面料的活性印花工艺，其特征在于：所述步骤3)中，印花机采用平网刀，刀口为0.3mm/1.5cm-0.4mm/1.6cm，刀硬度为55°-65°，刀压为2N-3.5N，刀速为2m/S-3m/S，刀角为35°-40°，浆厚薄为6500厘泊-9000厘泊，烘房温度为125℃-130℃。
6.根据权利要求1所述的机印全棉针织面料的活性印花工艺，其特征在于：所述步骤3)中，印花机采用圆网刀，磁棒为20mm-40mm，磁力为60N-75N，浆厚薄为5000厘泊-7000厘泊，烘房温度为125℃-130℃。
7.根据权利要求1所述的机印全棉针织面料的活性印花工艺，其特征在于：所述步骤4)中蒸化机的布容量为250m。
8.根据权利要求1所述的机印全棉针织面料的活性印花工艺，其特征在于：所述步骤5)中包括3000L的底槽和250L的补充槽，所述底槽中加入有3-6kg的白底防沾剂和3-6kg的洗涤剂，所述补充槽中加入有1-6kg的白底防沾剂和1-6kg的洗涤剂，所述补充槽流量为1kg/min。
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