A kind of arc welding transformer for saving electromagnetic wire
Technical field
The invention belongs to power supply fields, and in particular to a kind of arc welding transformer for saving electromagnetic wire.
Background technology
Transformer(Transformer)It is the device for changing alternating voltage using the principle of electromagnetic induction, main member
It is primary coil, secondary coil and iron core(Magnetic core).Major function has:Voltage transformation, impedance transformation, is isolated, is steady at current transformation
Pressure(Magnetic saturation transformer)Deng.It can be divided into, according to use,:Distribution transformer, power transformer, full-sealed transformer, combined variable
Depressor, dry-type transformer, oil-immersed transformer, single-phase transformer, furnace transformer, rectifier transformer etc..
Arc-welding is that the heat melts weldment joint generated by electric arc is welded to realize.In order to ensure welding quality and electricity
The stability of arc, arc welding transformer must have dropping characteristic.Transformer case is mainly used for the peace at operating transformer scene
Full protection.It avoids because the foreign matters such as toy, rainwater enter transformer and cause interruption of service, can effectively protect personal safety simultaneously rises
Certain electromagnetic shielding action.It is divided by structural material difference:Aluminium alloy grinds card transformer case, stainless steel transformer case
With spraying steel plate transformer case three categories.By use occasion difference:It is divided to indoor transformer case and outdoor two kinds of depressor shell.
The prior art is less to the research of transformer case, but because security risk caused by the damage of shell is more and more;For
Ensure the safety of people's production and life, it would be desirable to which a kind of corrosion-resistant, antistatic, mechanical strength of research is big and with electricity
The transformer case of magnetic screen function.
Invention content
Present invention aim to address many defects of transformer in the prior art, by a large number of experiments and exploration, externally
Shell is transformed, it is made to have preferable corrosion-resistant, antistatic, mechanical strength greatly and with electro-magnetic screen function.
To achieve these goals, technical scheme of the present invention is realized in the following way:
A kind of arc welding transformer for saving electromagnetic wire, including magnetic core, coil and Stainless Steel Shell;It is characterized in that,
The stainless steel case coats coating in vitro;The coating is prepared by the raw material of following parts by weight:
0.1-0.2 parts of talcum powder, 0.1-0.2 parts of sodium alginate, 0.5-1 parts of nanometer titanium dioxide, organobentonite 0.5-1
Part, 2-3 parts of nanometer silicon carbide, 3-5 parts of nano-silicon nitride, 5-7 parts of nano-silver powder, 6-8 parts of magnesium chloride, 15-18 parts of graphene, stream
Flat agent 0.7-0.9 parts, 1-2 parts of Triallyl isocyanurate, 50-60 parts of diluent, dimethylaminoethyl acrylate 10-15
Part, 12-15 parts of organic siliconresin, 16-22 parts of aromatic urethane acrylate are modified and gather(3,4- ethene dioxythiophenes)It is poly-
9-12 parts of styrene sulfonic acid.
The modification gathers(3,4- ethene dioxythiophenes)The preparation method of polystyrolsulfon acid is as follows:
Under conditions of temperature is 35 DEG C, sulfonated graphene, 3,4-rthylene dioxythiophene and polyethylene glycol are dispersed in
In ionized water, make a concentration of 0.05wt% of contained polyethylene glycol in the mixed system to be formed, and sulfonated graphene, 3,4- ethylene
Dioxy thiophene, the mass ratio of polyethylene glycol is 2:3:0.1, then the pH value of the mixed system is adjusted to 4.5, and with 500 turns/
The speed of min is stirred, while adds in oxidant and catalyst, wherein the mass ratio of oxidant and 3,4-rthylene dioxythiophene
It is 1:2, the mass ratio 0.01 of catalyst and 3,4-rthylene dioxythiophene:1,10-72h is then persistently stirred to react, is removed later
Foreign ion in reaction product mixture to get;The oxidant is sodium peroxydisulfate, and the catalyst is ferric trichloride.
The diluent is:Water:Isopropanol:Ethyl alcohol(Volume ratio)=1:7:1;
The levelling agent is:Dimethyl silicone polymer;
Preparation method includes the following steps:
It will be modified poly-(3,4- ethene dioxythiophenes)Polystyrolsulfon acid, which is placed in high speed dispersor, to be dissipated, and 1000 turns of rotating speed/
Min stirs 60min, then adds talcum powder successively, sodium alginate, nanometer titanium dioxide, organobentonite, nanometer silicon carbide, receives
Rice silicon nitride, nano-silver powder, magnesium chloride, graphene, levelling agent, Triallyl isocyanurate, diluent, acrylic acid diformazan ammonia
Base ethyl ester, organic siliconresin, aromatic urethane acrylate, 1500 turns/min stir 15-30min to get.
Advantageous effect of the present invention mainly includes the following aspects:
The present invention has good collective effect, and an effect stability using graphene anti-corrosion, with photocuring system, during effect
Effect length;The present invention has stronger antibacterial effect using nano-silver powder, and the duration is long, has with photocuring system good
Compatibility;The combinations such as nanometer titanium dioxide, nano-silicon nitride and nanometer silicon carbide have preferable radiation-resistant corrosion function;This
Modification prepared by invention gathers(3,4- ethene dioxythiophenes)Polystyrolsulfon acid can not only meet wanting for Antistatic radiation-proof
It asks, and there is good compatibility, dilution oligomer, regulation system viscosity with photocuring system.Each component material of the present invention
Between it is mutually coordinated, be the applicant by big change of variable condition, parameter, by single factor experiment, factorial experiment obtains, this
Apply for that operating parameter is operated for inventor through creative work to obtain that there is self assembly spy after the coating film forming curing of preparation
Property, can freely spread in substrate, and build high-effective conductive network, make coating surface have high transparency, high conductivity and
Stability, while can also make that there is better mechanical property after curing of coatings, it is particularly resistance to activeness and quietness effect and height
The characteristics of mill property, better Antistatic radiation-proof durability is made it have, while there is excellent corrosion resistance.
Specific embodiment
Embodiment 1
A kind of arc welding transformer for saving electromagnetic wire, including magnetic core, coil and Stainless Steel Shell;The stainless steel case
External coating coating;The coating is prepared by the raw material of following parts by weight:
0.1 part of talcum powder, 0.1 part of sodium alginate, 0.5 part of nanometer titanium dioxide, 0.5 part of organobentonite, nanometer silicon carbide 2
Part, 3 parts of nano-silicon nitride, 5 parts of nano-silver powder, 6 parts of magnesium chloride, 15 parts of graphene, 0.7 part of levelling agent, triallyl isocyanide urea
1 part of acid esters, 50 parts of diluent, 10 parts of dimethylaminoethyl acrylate, 12 parts of organic siliconresin, aromatic urethane acrylate
16 parts, it is modified poly-(3,4- ethene dioxythiophenes)9 parts of polystyrolsulfon acid.
The modification gathers(3,4- ethene dioxythiophenes)The preparation method of polystyrolsulfon acid is as follows:
Under conditions of temperature is 35 DEG C, sulfonated graphene, 3,4-rthylene dioxythiophene and polyethylene glycol are dispersed in
In ionized water, make a concentration of 0.05wt% of contained polyethylene glycol in the mixed system to be formed, and sulfonated graphene, 3,4- ethylene
Dioxy thiophene, the mass ratio of polyethylene glycol is 2:3:0.1, then the pH value of the mixed system is adjusted to 4.5, and with 500 turns/
The speed of min is stirred, while adds in oxidant and catalyst, wherein the mass ratio of oxidant and 3,4-rthylene dioxythiophene
It is 1:2, the mass ratio 0.01 of catalyst and 3,4-rthylene dioxythiophene:1,10h is then persistently stirred to react, removes mixing later
Foreign ion in reaction product to get;The oxidant is sodium peroxydisulfate, and the catalyst is ferric trichloride.
The diluent is:Water:Isopropanol:Ethyl alcohol(Volume ratio)=1:7:1;
The levelling agent is:Dimethyl silicone polymer;
Preparation method includes the following steps:
It will be modified poly-(3,4- ethene dioxythiophenes)Polystyrolsulfon acid, which is placed in high speed dispersor, to be dissipated, and 1000 turns of rotating speed/
Min stirs 60min, then adds talcum powder successively, sodium alginate, nanometer titanium dioxide, organobentonite, nanometer silicon carbide, receives
Rice silicon nitride, nano-silver powder, magnesium chloride, graphene, levelling agent, Triallyl isocyanurate, diluent, acrylic acid diformazan ammonia
Base ethyl ester, organic siliconresin, aromatic urethane acrylate, 1500 turns/min stir 15min to get.
After brushing paint, transformer shell surface of the present invention is without skinning and lump phenomenon, energy rapid curing drying, environmentally friendly nothing
Poison, not tacky, do not return viscous, scratch resistance is wear-resisting;Antistatic property is excellent and lasting stability, coating surface resistance are 6.4 × 105
Ω/sq, coating surface resistance 6.9 × 10 after placing 1 year5Ω/sq, antistatic property are lasting.Coating hardness 5H, adhesive force 1
Grade, impact strength 58kg.cm.
Corrosion resistance is tested:Paint film uniform hue, it is smooth;
Salt water resistance(3% sodium chloride, for 24 hours)It is not blistering, do not fall off, without whitening;
X-ray shield rate can reach more than 80%.
Embodiment 2
A kind of arc welding transformer for saving electromagnetic wire, including magnetic core, coil and Stainless Steel Shell;It is characterized in that,
The stainless steel case coats coating in vitro;The coating is prepared by the raw material of following parts by weight:
0.2 part of talcum powder, 0.2 part of sodium alginate, 1 part of nanometer titanium dioxide, 1 part of organobentonite, 3 parts of nanometer silicon carbide,
5 parts of nano-silicon nitride, 7 parts of nano-silver powder, 8 parts of magnesium chloride, 18 parts of graphene, 0.9 part of levelling agent, Triallyl isocyanurate
2 parts, 60 parts of diluent, 15 parts of dimethylaminoethyl acrylate, 15 parts of organic siliconresin, aromatic urethane acrylate 22
Part is modified and gathers(3,4- ethene dioxythiophenes)12 parts of polystyrolsulfon acid.
The modification gathers(3,4- ethene dioxythiophenes)The preparation method of polystyrolsulfon acid is as follows:
Under conditions of temperature is 35 DEG C, sulfonated graphene, 3,4-rthylene dioxythiophene and polyethylene glycol are dispersed in
In ionized water, make a concentration of 0.05wt% of contained polyethylene glycol in the mixed system to be formed, and sulfonated graphene, 3,4- ethylene
Dioxy thiophene, the mass ratio of polyethylene glycol is 2:3:0.1, then the pH value of the mixed system is adjusted to 4.5, and with 500 turns/
The speed of min is stirred, while adds in oxidant and catalyst, wherein the mass ratio of oxidant and 3,4-rthylene dioxythiophene
It is 1:2, the mass ratio 0.01 of catalyst and 3,4-rthylene dioxythiophene:1,72h is then persistently stirred to react, removes mixing later
Foreign ion in reaction product to get;The oxidant is sodium peroxydisulfate, and the catalyst is ferric trichloride.
The diluent is:Water:Isopropanol:Ethyl alcohol(Volume ratio)=1:7:1;
The levelling agent is:Dimethyl silicone polymer;
Preparation method includes the following steps:
It will be modified poly-(3,4- ethene dioxythiophenes)Polystyrolsulfon acid, which is placed in high speed dispersor, to be dissipated, and 1000 turns of rotating speed/
Min stirs 60min, then adds talcum powder successively, sodium alginate, nanometer titanium dioxide, organobentonite, nanometer silicon carbide, receives
Rice silicon nitride, nano-silver powder, magnesium chloride, graphene, levelling agent, Triallyl isocyanurate, diluent, acrylic acid diformazan ammonia
Base ethyl ester, organic siliconresin, aromatic urethane acrylate, 1500 turns/min stir 30min to get.
After brushing paint, transformer shell surface of the present invention is without skinning and lump phenomenon, energy rapid curing drying, environmentally friendly nothing
Poison, not tacky, do not return viscous, scratch resistance is wear-resisting;Antistatic property is excellent and lasting stability, coating surface resistance are 6.5 × 105
Ω/sq, coating surface resistance 7.1 × 10 after placing 1 year5Ω/sq, antistatic property are lasting.Coating hardness 5H, adhesive force 1
Grade, impact strength 60kg.cm.
Corrosion resistance is tested:Paint film uniform hue, it is smooth;
Salt water resistance(3% sodium chloride, for 24 hours)It is not blistering, do not fall off, without whitening;
X-ray shield rate can reach more than 80%.
The present invention is done it is noted that although the description of front has been carried out by the example of the present invention certainly
Go out will be apparent to those skilled in the science it is such and other improvement and change be deemed to fall such as set forth herein
Broad range of the present invention in.Therefore, although the present invention reference has been made to preferred embodiment and be described, meaning
It is not that the product of tool novelty is made to be restricted therefrom, on the contrary, it is intended to include to meet part disclosed above, claim
Broad range within various improvement and equivalent modifications.