CN105513720A - Painting device uniform in painting - Google Patents
Painting device uniform in painting Download PDFInfo
- Publication number
- CN105513720A CN105513720A CN201510949806.XA CN201510949806A CN105513720A CN 105513720 A CN105513720 A CN 105513720A CN 201510949806 A CN201510949806 A CN 201510949806A CN 105513720 A CN105513720 A CN 105513720A
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- China
- Prior art keywords
- paint
- painting
- bumping post
- cylindrical cavity
- felt
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/06—Insulating conductors or cables
- H01B13/065—Insulating conductors with lacquers or enamels
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Coating Apparatus (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a painting device uniform in painting, and belongs to the field of metering tools. A metered paint supply device in the painting device of the invention has the advantages of accurate metered transmission, free flow adjustment and the like. Automatic adjustment and control is achieved through a computer, and process paint is accurately and uniformly transmitted into a painting felt according to process requirements. The painting felt is a high-purity wool felt. Under the capillary action of the felt, the paint is uniformly distributed on teflon woven cloth. As the surface of the teflon woven cloth is smooth, the surface of the paint film is smooth and round and is not eccentric, and uniform painting is ensured. Enameled wire paint is placed in a constant-temperature paint tank, flow of enameled wire paint to a certain extent is ensured, and the uniformity is increased. The painting device uniform in painting of the invention is used for enameled wire painting. The deviation of batch product films is +/-0.0003mm. The defects of enameled wire paint films such as large deviation and poor paint film continuity are improved effectively.
Description
Technical field
The present invention relates to metering outfit field, particularly one is painted uniform device for painting.
Background technology
The requirement of modern fine enameled wire development is more and more higher, and compared with common enamelled wire, fine enameled wire has the advantages such as wire diameter is little, paint film is thin, lightweight.Along with the informationization of modern society, digitlization, Intellectualized Tendency, more and more stricter to the coherence request of fine enameled wire paint film.
China's high-quality enamelled wire compared with developed country's product such as Japanese, German, is not in a disadvantageous position in certain individual event performance, but exists obviously not enough in, consistency homogeneous in properties of product.Must start with from japanning mode so change this gap.
And the accuracy of metering conveying wire enamel is the key point affecting enameled wire coat uniformity in lacquering process, in prior art, wire enamel is accurate not through the conveying of amount conveying device, and wayward.
Summary of the invention
In order to make up the deficiencies in the prior art, the invention provides and a kind ofly measure conveying accurately and the flow uniform device for painting of japanning that can regulate arbitrarily.
Technical solution of the present invention is:
The uniform device for painting of a kind of japanning, comprises metering paint feeding apparatus,
Described metering paint feeding apparatus comprises base 5, is provided with cylindrical cavity 11 in described base 5; The lower rotation of described cylindrical cavity 11 is provided with rotation axis 6, and described rotation axis 6 extends to the top of cylindrical cavity 11 by the bottom of cylindrical cavity 11 and stretched out by the end face of base 5; Described rotation axis 6 is fixedly connected with the first bumping post 10 and the second bumping post 13, and the cross section of described first bumping post 10 and the second bumping post 13 is fan-shaped; Described first bumping post 10 and the second bumping post 13 extend to the top of cylindrical cavity 11 by the bottom of cylindrical cavity 11, and cylindrical cavity 11 is divided into the first container cavity 12 and the second container cavity 14 by described first bumping post 10 and the second bumping post 13; One side of described base 5 is provided with and is communicated with first of cylindrical cavity 11 and goes out to paint pipeline 7 and second and go out to paint pipeline 8; The side of described base 5 is provided with the paint inlet tube road 9 being communicated with cylindrical cavity 11; The top of described rotation axis 6 is coaxially fixedly connected with by the output shaft of shaft coupling 4 with motor 2;
Described first goes out to paint pipeline 7 connects the first porous plate 17 by flexible pipe 16, and described first porous plate 17 is fixedly installed the first felt 18 below, and described first felt 18 arranges the first Teflon base fabric 19 below; Described second goes out to paint pipeline 8 connects the second porous plate 22 by flexible pipe 16, and described second porous plate 22 is fixedly installed the second felt 21 above, and described second felt 21 arranges the second Teflon base fabric 20 above; Described first Teflon base fabric 19 contacts with the second Teflon base fabric 20;
Described paint inlet tube road 9 connects constant temperature paint bath 23 by flexible pipe.
Preferably, described motor 2 connection control system 15.Paint delivery is controlled by the rotating speed controlling motor.
Preferably, Safety shell 1 is provided with outside described motor 2.
Preferably, described first bumping post 10 is identical with size with the structure of the second bumping post 13.
Preferably, described first bumping post 10 and the second bumping post 13 are oppositely arranged.This is arranged so that the first container cavity 12 and the second container cavity 14 equal and opposite in direction, increases painting uniformity further.
Further, described first goes out to paint pipeline 7 and second to go out to paint side, pipeline 8 place relative with side, place, paint inlet tube road 9.
Preferably, the circular hole 24 on described porous plate 17 is evenly arranged.
Beneficial effect of the present invention is:
This device overcomes tradition paint roll surface adhesive tape painting or one side felt painting, paints the problem of quantity not sufficient and paint amount instability.Device for painting structure of the present invention is simple, working stability, and ensure that copper cash paint film is stablized, properties of product are consistent.
The present invention paints and measures paint feeding apparatus in uniform device for painting and have metering conveying accurately, and flow such as to regulate arbitrarily at the advantage; Utilize computer auto-control, according to technological requirement, technique paint amount essence is transported to japanning felt backing uniformly.
Japanning felt is high-purity wool felt, utilizes the capillarity of felt to be evenly distributed in Teflon woven cloth, and due to Teflon woven cloth smooth surface, thus coating surface smooth, circle, without acceptance of persons phenomenon, further ensures japanning evenly.
Wire enamel is placed in constant temperature paint bath, and ensureing the mobility that wire enamel is certain increases the uniformity further.
Uniform device for painting of the present invention being painted is used for enamelled wire paint, and the deviation of bulk article paint film, at ± 0.0003mm, effectively improves enameled wire coat deviation large, the shortcomings such as film integrity difference.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is that the present invention paints the part-structure schematic diagram of uniform device for painting;
Fig. 2 is that the present invention paints the part-structure schematic diagram of uniform device for painting;
Fig. 3 is that the present invention paints the structural representation of porous plate in uniform device for painting;
Fig. 4 is that the present invention paints and measures the main TV structure schematic diagram of paint feeding apparatus in uniform device for painting;
Fig. 5 is that the present invention paints and measures the backsight structural representation of paint feeding apparatus in uniform device for painting;
Fig. 6 is that the present invention paints and measures the cross section structure schematic diagram of paint feeding apparatus base in uniform device for painting;
Fig. 7 is that the present invention paints and measures the main TV structure schematic diagram of paint feeding apparatus cylindrical cavity in uniform device for painting;
Fig. 8 is that the present invention paints and measures the backsight structural representation of paint feeding apparatus cylindrical cavity in uniform device for painting.
Embodiment
Embodiment 1
The uniform device for painting of a kind of japanning, comprises metering paint feeding apparatus, and as shown in Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, metering paint feeding apparatus, comprises base 5, be provided with cylindrical cavity 11 in described base 5.
The lower rotation of described cylindrical cavity 11 is provided with rotation axis 6, and described rotation axis 6 extends to the top of cylindrical cavity 11 by the bottom of cylindrical cavity 11 and stretched out by the end face of base 5.
As shown in Figure 6, described rotation axis 6 is fixedly connected with the first bumping post 10 and the second bumping post 13.The cross section of the first bumping post 10 and the second bumping post 13 is fan-shaped, and described first bumping post 10 is identical with size with the second bumping post 13 structure and be oppositely arranged (angle is 180 °).First bumping post 10 and the second bumping post 13 extend to the top of cylindrical cavity 11 by the bottom of cylindrical cavity 11.Cylindrical cavity 11 is divided into the first container cavity 12 and the second container cavity 14 by described first bumping post 10 and the second bumping post 13.The outer surface of described first bumping post 10 and the second bumping post 13 pastes cylindrical cavity 11 wall, but does not affect the rotation of the first bumping post 10 and the second bumping post 13.
As shown in Fig. 4, Fig. 7, base 5 one side is provided with and is communicated with first of cylindrical cavity 11 and goes out to paint pipeline 7 and second and go out to paint pipeline 8.
As shown in Figure 5, Figure 8, base 5 goes out to paint pipeline 7 and second to go out to paint relative face, side, pipeline 8 place and be provided with first the paint inlet tube road 9 being communicated with cylindrical cavity 11.
As shown in Figure 4, Figure 5, the top of rotation axis 6 is coaxially fixedly connected with by the output shaft of shaft coupling 4 with motor 2.Be provided with Safety shell 1 outside motor 2, motor 2 is by control line 3 connection control system.
As shown in Figure 1, described first goes out to paint pipeline 7 connects the first porous plate 17 by flexible pipe 16, and described first porous plate 17 is fixedly installed the first felt 18 below, and described first felt 18 arranges the first Teflon base fabric 19 below; Described second goes out to paint pipeline 8 connects the second porous plate 22 by flexible pipe 16, and described second porous plate 22 is fixedly installed the second felt 21 above, and described second felt 21 arranges the second Teflon base fabric 20 above; Described first Teflon base fabric 19 contacts with the second Teflon base fabric 20.
As shown in Figure 2, described paint inlet tube road 9 connects constant temperature paint bath 23 by flexible pipe.
As shown in Figure 3, the first porous plate 17 and the second porous plate 22 are uniformly distributed some circular holes 24.
When using device for painting of the present invention, first under control of the control system, paint feeding apparatus work is measured:
Control device controls motor 2 and rotates, and motor 2 rotates and drives rotation axis 6 to rotate, thus drives the first bumping post 10 and the second bumping post 13 to rotate; First bumping post 10 and the second bumping post 13 rotate and cause the position of the first container cavity 12 and the second container cavity 14 to change.When paint inlet tube road 9 enters the first container cavity 12, wire enamel enters the first container cavity 12 by paint inlet tube road 9, is rotated further, and first goes out to paint pipeline 7 and second goes out to paint pipeline 8 and enter the first container cavity 12, and paint inlet tube road 9 enters the second container cavity 14; Wire enamel now in the first container cavity 12 goes out to paint pipeline 7 and second respectively by first and goes out to paint pipeline 8 outwards painting, and the wire enamel in constant temperature paint bath 23 enters the second container cavity 14 by paint inlet tube road 9, circulates successively, completes quantitative painting.
First goes out to paint pipeline 7 paint is out transported to the first porous plate 17 by flexible pipe 16, and under the effect of the first porous plate 17, wire enamel is evenly distributed on the first felt 18, and then is evenly distributed on the first Teflon base fabric 19.
Second goes out to paint pipeline 8 paint is out transported to the second porous plate 22 by flexible pipe 16, and under the effect of the second porous plate 22, wire enamel is evenly distributed on the second felt 21, and then is evenly distributed on the second Teflon base fabric 20.
Line to be painted passes through between the first Teflon base fabric 19 and the second Teflon base fabric 20, namely realizes evenly japanning, paint film smooth even.
In addition, wire enamel is placed in constant temperature paint bath, and ensureing the mobility that wire enamel is certain increases the uniformity further.
Uniform device for painting of the present invention being painted is used for enamelled wire paint, and the deviation of bulk article paint film, at ± 0.0003mm, effectively improves enameled wire coat deviation large, the shortcomings such as film integrity difference.
Device for painting of the present invention is only applicable to single head or Double head horizontal enamelling machine.
Claims (7)
1. the uniform device for painting of japanning, comprises metering paint feeding apparatus, it is characterized in that:
Described metering paint feeding apparatus comprises base (5), is provided with cylindrical cavity (11) in described base (5); The lower rotation of described cylindrical cavity (11) is provided with rotation axis (6), and described rotation axis (6) extends to the top of cylindrical cavity (11) by the bottom of cylindrical cavity (11) and stretched out by the end face of base (5); Described rotation axis (6) is fixedly connected with the first bumping post (10) and the second bumping post (13), and the cross section of described first bumping post (10) and the second bumping post (13) is fan-shaped; Described first bumping post (10) and the second bumping post (13) extend to the top of cylindrical cavity (11) by the bottom of cylindrical cavity (11), and cylindrical cavity (11) is divided into the first container cavity (12) and the second container cavity (14) by described first bumping post (10) and the second bumping post (13); One side of described base (5) is provided with and is communicated with first of cylindrical cavity (11) and goes out to paint pipeline (7) and second and go out to paint pipeline (8); The side of described base (5) is provided with the paint inlet tube road (9) being communicated with cylindrical cavity (11); The top of described rotation axis (6) is coaxially fixedly connected with the output shaft of motor (2) by shaft coupling (4);
Described first goes out to paint pipeline (7) connects the first porous plate (17) by flexible pipe (16), and described first porous plate (17) is fixedly installed the first felt (18) below, and described first felt (18) arranges the first Teflon base fabric (19) below; Described second goes out to paint pipeline (8) connects the second porous plate (22) by flexible pipe (16), and described second porous plate (22) is fixedly installed the second felt (21) above, and described second felt (21) arranges the second Teflon base fabric (20) above; Described first Teflon base fabric (19) contacts with the second Teflon base fabric (20);
Described paint inlet tube road (9) connects constant temperature paint bath (23) by flexible pipe.
2. to paint as claimed in claim 1 uniform device for painting, it is characterized in that: described motor (2) connection control system (15).
3. to paint as claimed in claim 1 uniform device for painting, it is characterized in that: described motor (2) outside is provided with Safety shell (1).
4. to paint as claimed in claim 1 uniform device for painting, it is characterized in that: described first bumping post (10) is identical with size with the structure of the second bumping post (13).
5. to paint as described in claim 1 or 4 uniform device for painting, it is characterized in that: described first bumping post (10) and the second bumping post (13) are oppositely arranged.
6. to paint as claimed in claim 5 uniform device for painting, it is characterized in that: described first goes out to paint pipeline (7) and second, and to go out to paint pipeline (8) side, place relative with paint inlet tube road (9) side, place.
7. to paint as described in any one of claim 1-3 uniform device for painting, it is characterized in that: the circular hole (24) on described porous plate (17) is evenly arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510949806.XA CN105513720B (en) | 2015-12-18 | 2015-12-18 | Painting device uniform in painting |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510949806.XA CN105513720B (en) | 2015-12-18 | 2015-12-18 | Painting device uniform in painting |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105513720A true CN105513720A (en) | 2016-04-20 |
| CN105513720B CN105513720B (en) | 2017-04-19 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510949806.XA Active CN105513720B (en) | 2015-12-18 | 2015-12-18 | Painting device uniform in painting |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105513720B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112635131A (en) * | 2020-12-25 | 2021-04-09 | 松田电工（台山）有限公司 | Enameled wire coating supplies lacquer device |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4252842A (en) * | 1977-02-17 | 1981-02-24 | Basf Aktiengesellschaft | Electrical insulation of metallic conductors |
| US4545323A (en) * | 1984-04-20 | 1985-10-08 | Essex Group, Inc. | Felt applicator |
| US4604300A (en) * | 1985-04-03 | 1986-08-05 | Essex Group, Inc. | Method for applying high solids enamels to magnet wire |
| JPH01265416A (en) * | 1988-04-18 | 1989-10-23 | Hitachi Cable Ltd | Applicator for enameled wire and enameled wire production equipment |
| CN201357133Y (en) * | 2009-02-04 | 2009-12-09 | 山东蓬泰股份有限公司 | Painting device |
| CN201383392Y (en) * | 2009-04-24 | 2010-01-13 | 浙江长城电工科技有限公司 | Lubricant coating device for surface of enameled wire |
| CN201820530U (en) * | 2010-10-25 | 2011-05-04 | 无锡锡洲电磁线有限公司 | Improved lacquer cylinder structure |
| CN103871690A (en) * | 2014-03-28 | 2014-06-18 | 烟台思为线材技术有限公司 | Fine enameled rectangular section conductor painting device |
| CN103928197A (en) * | 2014-04-23 | 2014-07-16 | 湖州三行线缆有限公司 | Roll shaft type varnished wire surface lubricant coating device and application thereof |
| CN104064291A (en) * | 2014-07-07 | 2014-09-24 | 珠海松田电工有限公司 | Enameled wire lacquering device and lacquering method |
-
2015
- 2015-12-18 CN CN201510949806.XA patent/CN105513720B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4252842A (en) * | 1977-02-17 | 1981-02-24 | Basf Aktiengesellschaft | Electrical insulation of metallic conductors |
| US4545323A (en) * | 1984-04-20 | 1985-10-08 | Essex Group, Inc. | Felt applicator |
| US4604300A (en) * | 1985-04-03 | 1986-08-05 | Essex Group, Inc. | Method for applying high solids enamels to magnet wire |
| JPH01265416A (en) * | 1988-04-18 | 1989-10-23 | Hitachi Cable Ltd | Applicator for enameled wire and enameled wire production equipment |
| CN201357133Y (en) * | 2009-02-04 | 2009-12-09 | 山东蓬泰股份有限公司 | Painting device |
| CN201383392Y (en) * | 2009-04-24 | 2010-01-13 | 浙江长城电工科技有限公司 | Lubricant coating device for surface of enameled wire |
| CN201820530U (en) * | 2010-10-25 | 2011-05-04 | 无锡锡洲电磁线有限公司 | Improved lacquer cylinder structure |
| CN103871690A (en) * | 2014-03-28 | 2014-06-18 | 烟台思为线材技术有限公司 | Fine enameled rectangular section conductor painting device |
| CN103928197A (en) * | 2014-04-23 | 2014-07-16 | 湖州三行线缆有限公司 | Roll shaft type varnished wire surface lubricant coating device and application thereof |
| CN104064291A (en) * | 2014-07-07 | 2014-09-24 | 珠海松田电工有限公司 | Enameled wire lacquering device and lacquering method |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112635131A (en) * | 2020-12-25 | 2021-04-09 | 松田电工（台山）有限公司 | Enameled wire coating supplies lacquer device |
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| Publication number | Publication date |
|---|---|
| CN105513720B (en) | 2017-04-19 |
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Denomination of invention: A uniform painting device Effective date of registration: 20220930 Granted publication date: 20170419 Pledgee: Shandong Shanxian Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG LAIHE ELECTROMAGNETIC WIRE Co.,Ltd. Registration number: Y2022980017418 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |