CN105511327B - A kind of system for washing beans operation control - Google Patents
A kind of system for washing beans operation control Download PDFInfo
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- CN105511327B CN105511327B CN201610012633.3A CN201610012633A CN105511327B CN 105511327 B CN105511327 B CN 105511327B CN 201610012633 A CN201610012633 A CN 201610012633A CN 105511327 B CN105511327 B CN 105511327B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Beans For Foods Or Fodder (AREA)
- Adjustment And Processing Of Grains (AREA)
Abstract
The invention discloses one kind washing beans operation control system, and system includes execution EM equipment module, for controlling the device control module for executing EM equipment module, breakdown judge processing module, wherein：It includes cushion dashpot, bean washer, particle pump, drift slot and originally water unit to execute EM equipment module；Breakdown judge processing module includes signal judging unit, status display unit and fault processing unit, and wherein signal judging unit judges equipment fault situation according to the time for starting signal in place that EM equipment module returns is executed, and carries out corresponding troubleshooting；Troubleshooting includes that status display unit shows that the state for executing EM equipment module, fault processing unit obtain the control of execution EM equipment module by indicator light.The present invention carries out electrification innovation by various control modules to device systems, and the efficiency that the use, monitoring and failure problems of equipment are handled is made to be substantially improved, and is conducive to increase enterprise competitiveness, promotes profit.
Description
Technical field
The present invention relates to a kind of systems for washing beans operation control, belong to electric automatization field.
Background technology
Competition among enterprises are fierce in society, and the rising of human cost prevents equipment tupe independent of each other from providing more
Good achievement.
With the development and progress of science and technology, the treatment effeciency of electrification systems increases the attraction of large enterprise, can
By the processing capacity and control system of machinery, to grasp the situation of production in real time, artificial cost is reduced, control is quantified
Journey is conducive to enterprise and wins in competition.
Invention content
In order to carry out electrified upgrading, increase the efficiency of system, the present invention provides one kind and washing beans operation control system, special
Sign is that system includes executing EM equipment module, the device control module for controlling the execution EM equipment module, at breakdown judge
Module is managed, wherein：It is logical by control layer real-time performance to execute EM equipment module, device control module and equipment judging treatmenting module
Letter；The execution EM equipment module includes cushion dashpot, bean washer, particle pump, drift slot and originally water unit, wherein cushion dashpot are used for
Bean washer and drift slot even running, bean washer is supported to be floated for cleaning beans, particle pump for transporting the beans cleaned
Chute is for rinsing beans, and originally water unit is for providing tap water；The breakdown judge processing module includes that signal judges list
The startup that member, status display unit and fault processing unit, wherein signal judging unit are returned according to the execution EM equipment module
The time of signal judges whether equipment breaks down in place, and the status display unit is shown by indicator light executes EM equipment module
State, the fault processing unit judging equipment break down when obtain execute EM equipment module control.
The preferably described device control module is for executing following steps：A, carry out executing the initialization of EM equipment module, really
Recognize execution EM equipment module and it controls program and can use；B, confirm the state for executing EM equipment module, judge whether to enter next
A flow starts the equipment for executing EM equipment module, otherwise stops flow in sequence if equipment normally starts；C, it analyzes
It executes the parameter of EM equipment module output and monitors the operating condition for executing EM equipment module, and the operation information that EM equipment module will be executed
Feed back to breakdown judge processing module.
The preferably described step A further includes：Loading equipment running configuration file, wherein equipment running configuration file include setting
Standby ID, the parameter of equipment operation, the connection signal table of equipment room, failure reply program and breakdown judge threshold value.
The preferably described step A further includes：When not can confirm that executing EM equipment module can use with its control program,
Into exception handles, arrestment operation.
The preferably described step B includes：Device control module sends enabling signal to EM equipment module is executed, and executes equipment mould
Block returns after completing to start starts signal in place.
If the preferably described signal in place that starts is not sent or is sent delay time more than breakdown judge threshold value,
Breakdown judge processing module is determined as equipment fault occur.
After the preferably described equipment fault judging treatmenting module judges equipment fault, fault message is recorded and to equipment event
Barrier is handled.
The preferably described fault message includes the ID and fault-signal of faulty equipment.
Beneficial effects of the present invention are：Using device control module, breakdown judge processing module carries out electricity to device systems
Gasification transformation, makes the efficiency that the use, monitoring and failure problems of equipment are handled be substantially improved, and is conducive to increase enterprise competitiveness,
Promote profit.
Description of the drawings
Fig. 1 show the schematic diagram of the system according to the ... of the embodiment of the present invention for washing beans operation control；
Fig. 2 show the schematic diagram according to the ... of the embodiment of the present invention for washing soya bean flow.
Specific implementation mode
First embodiment according to the present invention, one kind as shown in Figure 1 wash beans operation control system, and system includes executing equipment
Module, the device control module for controlling the execution EM equipment module, breakdown judge processing module, wherein：Execute equipment mould
Block, device control module and equipment judging treatmenting module are communicated by control layer real-time performance；The execution EM equipment module includes
Cushion dashpot, bean washer, particle pump and originally water unit, wherein cushion dashpot are washed for supporting bean washer and drift slot even running
Beans machine is for cleaning beans, and particle pump is for transporting the beans cleaned, and drift slot is for rinsing beans, and originally water unit is used
In offer tap water；The sequence for executing EM equipment module operation is as follows：Cushion dashpot supports the operation of bean washer, bean washer to receive upper one
The beans of a process simultaneously carries out washing beans processing, and particle pump exports the beans cleaned to drift slot from bean washer, and drift slot will
The beans cleaned is rinsed, and originally water unit is used to provide tap water to drift slot.The breakdown judge processing module packet
Include signal judging unit, status display unit and fault processing unit.Each equipment of breakdown judge processing module real-time judge
The state of operation, mainly signal judging unit carry out breakdown judge according to the feedback time for starting signal in place, if do not had
It is more than certain threshold value to have the feedback time of feedback signal or feedback signal, then may be considered corresponding equipment does not have
Start, or since plant issue causes start delay, i.e. equipment to need to carry out the processing of failure；Status display unit is in signal
Judging unit judges that equipment fault lights the indicator light for representing equipment running status later, shown in green, the failure if normal
It is then shown in red.Fault processing unit records fault message and carries out processing running to faulty equipment, such as stops setting immediately
Received shipment is made, and either in order to avoid having an adverse effect to the cargo in equipment or equipment before arrestment running, and adopts
Take the running of the arrestment of mitigation.
Device control module is for executing following steps：A, the initialization for carrying out executing EM equipment module, the first of energization
A scan period sets equipment and parameter to original state, by being smoothed out initialization, confirms and executes EM equipment module equipment
Controlling program with it can use；B, equipment such as cushion dashpot, bean washer, particle pump, the drift slot and originally of EM equipment module are executed
The control device of water unit has the data-interface that can export this equipment operating data, by the data transmission for controlling layer network
To the state of device control module feedback device, device control module judges whether to enter next circuit according to the state of equipment
A flow opens if the equipment state for executing EM equipment module feedback is normal startup according to the production procedure sequence set
The dynamic equipment for executing EM equipment module, is gradually produced, and production procedure is otherwise just stopped；C, device control module is held by analysis
Parameter (time that such as this processing carries out, the height of liquid level, if be abnormal, start and stop of row EM equipment module output
Signal and its time for sending out) monitoring executes EM equipment module operating condition, and is fed back to EM equipment module operation information is executed
Breakdown judge processing module.
Step A further includes loading equipment running configuration file, and wherein equipment running configuration file includes equipment (as buffered
Cylinder, bean washer, particle pump, drift slot and originally water unit) ID, the parameter of equipment operation, the connection signal table of equipment room therefore
Barrier reply program and breakdown judge threshold value.
The code name of device id, that is, equipment is conducive to simplify system administration.Due to the development of science and technology, many equipment can be into
The careful operation of row and have multiple functions, the setting of equipment operating parameter is contributed to preferably to adjust the flow produced, is had
The utilization equipment of effect.Failure reply program is the performance of attribute and equipment according to cargo, orderly to take counter-measure, such as
To accurate sports equipment, need that it is made slowly to close, to protect part of appliance.Breakdown judge threshold value is as breakdown judge
According to according to circumstances being freely arranged.
If step A initialization failures not can confirm that the equipment for washing beans operation control system and its control program and can make
With when, that is, be judged as equipment fault, into exception handles, arrestment run simultaneously pass through breakdown judge processing module
Fault message is fed back away, maintenance personal is notified to handle.
The equipment Booting sequence of step B：Device control module sends enabling signal to EM equipment module is executed, and executes equipment mould
Block receives enabling signal and starts, and startup is returned after completing to start, and signal gives breakdown judge processing module in place.
If starting signal in place not being sent or is sent and postpone, the time postponed is more than breakdown judge threshold value
The set time is determined as equipment fault by breakdown judge processing module.
After the equipment fault judging treatmenting module judges equipment fault, processing controller record fault message simultaneously pair is set
Standby failure is handled, wherein the failure information package includes, the ID and fault-signal of faulty equipment (send delay, not actuated, hair
Send time fluctuation big or the types such as the distinctive failure of equipment itself).
According to the second embodiment of the present invention, the flow of soya bean is washed as shown in Figure 2, including as follows：
After receiving initiation command, initialization program of program scanning, and judge whether ready, it is executed if ready
Lower step command, otherwise executes exception handles, and suspends into beans program.If device ready, and receive expression system and open
Begin the particle pump operation signal (ready soya bean is transported bean washer) fed, then starts bean washer, starts order sending out
If delay does not receive bean washer run signal in 10 seconds afterwards or what is received is fault-signal, into exception handles, equipment
Indicator light become red.If fault-free, enter wait until the liquid level of cushion dashpot meet the requirements (cushion dashpot correspondence wash
Beans machine), the outlet valve of cushion dashpot is opened, not receiving valve in 10 seconds after valve opening order is sent out reaches a signal, is considered as event
Barrier, into exception handles, the indicator light of respective valves becomes red.If receiving valve reaches a signal, start particle
1# (for transporting the soya bean washed in bean washer, and flowing into drift slot) is pumped, after starting order and sending out and is delayed 10 seconds such as
Fruit does not receive run signal or what is received is fault-signal, then enters exception handles, and the indicator light of equipment becomes red.Such as
Fruit receives the run signal of particle pump 1#, then opens running water valve and carry out moisturizing (water level of supplement drift slot), valve opening order hair
If after going out and delay does not receive valve in 10 seconds and reaches a signal, it is considered as failure, into exception handles, the instruction of equipment
Lamp becomes red.When the liquid level of cushion dashpot reaches requirement (cushion dashpot corresponds to drift slot), and receive next process into beans
When ready order, the outlet valve of cushion dashpot is opened, if after valve opening order is sent out and being delayed and not receiving valve within 10 seconds and open
Signal in place is then considered as failure, and into exception handles, the indicator light of equipment becomes red.A signal is reached when receiving valve
Afterwards, start particle pump 2# (for transporting rinsed soya bean, into subsequent processing), start order send out after and be delayed 10
If the second does not receive run signal or what is received is fault-signal, enter exception handles, the indicator light of equipment reddens
Color.
The troubleshooting during beans is washed, when bean washer cushion dashpot outlet valve breaks down, resets outlet valve valve opening life
It enables, and fault-signal is transferred back to and washes beans operation control system, fed for control system.When 1# particles pump sends out failure,
Be to reset pump startup order (resetting 1# particles pump) first, be next only the outlet valve for closing bean washer cushion dashpot, and by therefore
Barrier signal, which is returned to, washes beans operation control system, for controlling charging.When running water valve in the event of failure, be first reset tap water
The valve opening order of valve is then off 2# particles pump, then stops the outlet valve of bean washer cushion dashpot, and fault-signal is returned to
Beans operation control system is washed, for controlling charging.It is to reset pump startup order, then first when 2# particles pump breaks down
It is off 2# particles pump, is returned to followed by the outlet valve and fault-signal for resetting running water valve, bean washer cushion dashpot and washes beans
Operation control system, for controlling charging.Fault-free then enters next process.
The above, only presently preferred embodiments of the present invention, the invention is not limited in the above embodiments, as long as
It reaches the technique effect of the present invention with identical means, should all belong to the scope of protection of the present invention.In the protection model of the present invention
Its technical solution and/or embodiment can have a variety of different modifications and variations in enclosing.
Claims (8)
1. one kind washing beans operation control system, it is characterised in that system includes executing EM equipment module, being set for controlling the execution
The device control module and breakdown judge processing module of standby module, wherein：
EM equipment module, device control module and equipment judging treatmenting module is executed to communicate by control layer real-time performance；
The execution EM equipment module includes cushion dashpot, bean washer, particle pump, drift slot and originally water unit, wherein cushion dashpot are used
In supporting bean washer and drift slot even running, for cleaning beans, particle pumps to be used to transport the beans cleaned bean washer,
Drift slot is for rinsing beans, and originally water unit is for providing tap water；
The breakdown judge processing module includes signal judging unit, status display unit and fault processing unit, wherein signal
Judging unit judges whether equipment breaks down according to the time for starting signal in place that the execution EM equipment module returns, described
Status display unit shows that the state for executing EM equipment module, the fault processing unit are judging equipment appearance event by indicator light
The control for executing EM equipment module is obtained when barrier.
2. one kind according to claim 1 washes beans operation control system, which is characterized in that the device control module is used for
Execute following steps：
A, the initialization for carrying out executing EM equipment module confirms that executing EM equipment module and its controls program and can use；
B, confirm the state for executing EM equipment module, judge whether to enter next flow, if equipment normally starts, according to suitable
Sequence starts the equipment for executing EM equipment module, otherwise stops flow；
C, analysis executes the parameter of EM equipment module output and monitors the operating condition for executing EM equipment module, and will execute EM equipment module
Operation information feed back to breakdown judge processing module.
3. one kind according to claim 2 washes beans operation control system, which is characterized in that the step A further includes：
Loading equipment running configuration file, the equipment running configuration file include device id, equipment operating parameter, equipment room
Connection signal table, failure reply program and breakdown judge threshold value.
4. one kind according to claim 2 washes beans operation control system, which is characterized in that the step A further includes：
When not can confirm that executing EM equipment module can use with its control program, into exception handles, arrestment
Operation.
5. one kind according to claim 2 washes beans operation control system, which is characterized in that the step B includes：
Device control module sends enabling signal and returns and start to after completing to start to EM equipment module, execution EM equipment module is executed
Position signal.
6. one kind according to claim 5 washes beans operation control system, which is characterized in that if start in place signal not by
It is more than breakdown judge threshold value to send or send delay time, then breakdown judge processing module is determined as equipment fault occur.
7. one kind according to claim 6 washes beans operation control system, which is characterized in that the breakdown judge processing module
After judging equipment fault, records fault message and equipment fault is handled.
8. one kind according to claim 7 washes beans operation control system, which is characterized in that the fault message includes failure
The ID and fault-signal of equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610012633.3A CN105511327B (en) | 2016-01-06 | 2016-01-06 | A kind of system for washing beans operation control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610012633.3A CN105511327B (en) | 2016-01-06 | 2016-01-06 | A kind of system for washing beans operation control |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105511327A CN105511327A (en) | 2016-04-20 |
| CN105511327B true CN105511327B (en) | 2018-09-28 |
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ID=55719397
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610012633.3A Active CN105511327B (en) | 2016-01-06 | 2016-01-06 | A kind of system for washing beans operation control |
Country Status (1)
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| CN (1) | CN105511327B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT502302A1 (en) * | 2002-02-22 | 2007-02-15 | Siemens Ag Oesterreich | DRIVE SYSTEM |
| CN2887083Y (en) * | 2006-04-28 | 2007-04-11 | 李风雷 | Water flow rotating type bean cleaning machine |
| CN203801689U (en) * | 2014-04-02 | 2014-09-03 | 同福碗粥股份有限公司 | Soybean-washing machine |
| CN104298165B (en) * | 2014-09-19 | 2018-05-08 | 西北农林科技大学 | A kind of PLC control system of orchard operation platform |
| CN204707956U (en) * | 2015-05-06 | 2015-10-21 | 牛春玉 | A kind of bean washer |
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2016
- 2016-01-06 CN CN201610012633.3A patent/CN105511327B/en active Active
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| CN105511327A (en) | 2016-04-20 |
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Inventor after: Wang Gang Inventor after: Wu Yusheng Inventor after: Liang Zhanpeng Inventor after: Guo Xiantang Inventor after: Li Jiongzhou Inventor before: Wang Gang Inventor before: Wu Yusheng Inventor before: Guo Xiantang Inventor before: Li Jiongzhou |
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