CN105509479A - Automatic discharging device for industrial furnace and discharging method of device - Google Patents
Automatic discharging device for industrial furnace and discharging method of device Download PDFInfo
- Publication number
- CN105509479A CN105509479A CN201510942640.9A CN201510942640A CN105509479A CN 105509479 A CN105509479 A CN 105509479A CN 201510942640 A CN201510942640 A CN 201510942640A CN 105509479 A CN105509479 A CN 105509479A
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- Prior art keywords
- cabin
- discharging
- saggar
- upset
- import
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention relates to an automatic discharging device for an industrial furnace. The device comprises a device frame and a conveyor line body installed on the device frame, wherein an inlet chamber, a discharging chamber and an outlet chamber which are communicated mutually are sequentially formed in the device frame; the conveyor line body is distributed in the inlet chamber and the outlet chamber; the inlet chamber, the discharging chamber and the outlet chamber are separated mutually through gates; a discharging port is formed in the bottom of the discharging chamber; a reversed discharging disk is arranged on a conveying path of the conveyor line body in the discharging chamber; and the reversed discharging disk is connected with a driving device through a rotating shaft. According to the device, situations such as high labor intensity of workers, serious dust pollution and man-made pollution on products or materials which are caused by an existing discharging mode can be effectively improved; an automatic discharging process can be achieved; the device is efficient and stable; and compared with a manipulator type discharging device, the investment cost is substantially reduced.
Description
Technical field
The present invention relates to automatic discharging equipment technical field used for industrial furnace, be specifically related to a kind of automatic discharging equipment used for industrial furnace and discharge method thereof.
Background technology
At present, existing delivery device used for industrial furnace and discharge method thereof are: manually carrying saggar or hand-held material suction device carry out field operation, or hand type device for discharging.Have the following disadvantages with upper type: the first, a dead lift or hand-held material suction device carry out field operation, and labour intensity is large, and very easily causes dust pollution, jeopardizes environmental and human health impacts; The second, because manual operation can cause secondary pollution to product material, affect product quality of lot; 3rd, adopt hand type device for discharging financial cost high, be difficult to promote, also exist cannot effective sealing simultaneously, causes dust pollution, affects reliability and the service life of robotic device, and product material is had to the possibility of secondary pollution.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of automatic discharging equipment used for industrial furnace and discharge method thereof, this automatic discharging equipment and discharge method thereof effectively can improve that existing industrial furnace discharge way cost is high, environment and product secondary pollution and the large situation of labour intensity, have that structure is simple, the feature of function admirable.
The present invention designs and adopts following scheme for this reason:
A kind of automatic discharging equipment used for industrial furnace, comprise device framework and be arranged on the transmission line body on device framework, described device framework is provided with successively be interconnected import cabin, discharging cabin and outlet cabin, described transmission line body is distributed in import cabin and exit cabin is indoor, described import cabin, discharging cabin and outlet cabin between be spaced from each other by gate, be provided with discharge port bottom described discharging cabin;
Be provided with upset in the transport path of transmission line body in discharging cabin and unload charging tray, described upset is unloaded charging tray and is comprised two relative cards, is connected to the rotating shaft between two cards and upset baffle plate, and is arranged on the roller pipeline between two cards; Described upset is unloaded charging tray and is connected with drive unit by rotating shaft, described roller pipeline docks with transmission line body, the opposite face of described two cards is also arranged with at least four saggars spacing, described saggar is spacing and overturn the top that baffle plate is all positioned at roller pipeline, described upset baffle plate is adjacent with import cabin and only upwards overturn along the throughput direction of roller pipeline, and one end adjacent with outlet cabin in described card is also provided with travel switch.
Further, described drive unit comprises the cylinder of horizontal setting on device framework, and the tailpiece of the piston rod of described cylinder is connected with tooth bar, and the revolving spindle that charging tray is unloaded in described upset goes out card and is connected with gear in axle head, and described gear and tooth bar engage each other.
Further, described import cabin, discharging cabin and outlet cabin are the seal hatch of acrylic sealing plate.
Further, the spacing shop bolt for being arranged on card cylindrical void of described saggar, described shop bolt skin cover has nylon protective sleeve.
Further, described electronic roller pipeline is made up of two electronic rollers and two unpowered rollers between two electronic rollers, and the power cable of described electronic roller is passed by the mesopore of rotating shaft.
Further, described import cabin and exit cabin indoor are equipped with optoelectronic switch.
The discharge method of above-mentioned automatic discharging equipment used for industrial furnace, comprises the following steps:
1) outside import cabin, side gate is opened, band material saggar enters import cabin, carries saggar to arrive discharging cabin air inlet position by transmission line body, when detecting without firepot in discharging cabin by optoelectronic switch and travel switch, open the gate in import cabin, saggar enters discharging cabin;
2) after saggar operation enters discharging cabin, closing gate between import cabin and discharging cabin, saggar jack-up upset baffle plate advances, after touching travel switch, roller pipeline on discharging turnover disc stops action, unload charging tray under the effect of drive unit, perform reverse 180 ° of upset discharging actions, while upset, saggar is by overturning baffle plate and the spacing stop of saggar, and the material in saggar is then discharged from discharge port;
3) after completing discharging action, upset discharging disc spins recovers initial position, and after the leaving standstill of certain hour, the gate between outlet cabin and discharging cabin is opened, saggar is transported to exit cabin indoor by roller pipeline, then closes the gate between outlet cabin and discharging cabin;
4) saggar of exit cabin indoor is delivered to exit cabin outside gate by roller pipeline, after being put in place, opens exit cabin outside gate, saggar is delivered to next station by the optoelectronic switch detection being arranged on exit cabin indoor.
Beneficial effect of the present invention is: the present invention carries out the transmission of saggar between cabin by transmission line body, mutually cut off between cabin by gate, prevents the diffusion of dust; Be provided with upset shedding mechanism in discharging cabin, drive upset to unload charging tray by drive unit, and then drive carries out spacing upset discharging action at the upset saggar unloaded in charging tray, the powder in saggar or granular material is poured in the discharge port of equipment lower end; The present invention effectively can improve that the personnel labor intensity that existing discharge way causes is large, dust pollution serious and to the artificially-contaminated situation of product material, the process of Full-automatic discharging can be realized, efficient stable, significantly reduces relative to hand type device for discharging input cost.
Accompanying drawing explanation
Be described further with regard to the specific embodiment of the present invention below in conjunction with accompanying drawing, wherein:
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation unloading charging tray in the present invention;
Wherein: 1, gate, 2, outlet cabin, 3, upset unloads charging tray, 4, discharging cabin, 5, import cabin, 6a, cylinder, 6b, tooth bar, 6c, gear, 7, buffer memory hopper, 8, device framework, 9, transmission line body, 31, card, 32, rotating shaft, 33, upset baffle plate, 34, saggar is spacing
, 35, roller pipeline, 36, travel switch, 34a, cylindrical void.
Detailed description of the invention
With reference to the one automatic discharging equipment used for industrial furnace shown in Fig. 1, comprise device framework 8 and be arranged on the transmission line body 9 on device framework 8, device framework 8 is provided with successively be interconnected import cabin 5, discharging cabin 4 and outlet cabin 2, transmission line body 9 is distributed in import cabin 5 and outlet cabin 2, import cabin 5, discharging cabin 4 and outlet cabin 2 between be spaced from each other by gate 1, be provided with discharge port bottom discharging cabin 4 and be connected with buffer memory hopper 7.
Import cabin 5, discharging cabin 4 and outlet cabin 2 are the seal hatch of acrylic sealing plate, be provided with air cylinder driven gate 1, cut off each cabin between each cabin, prevent dust to leak pollution.
With reference to shown in Fig. 2, be provided with upset in the transport path of transmission line body 9 in discharging cabin 4 and unload charging tray 3, upset is unloaded charging tray 3 and is comprised two relative cards 31, is connected to the rotating shaft 32 between two cards 31 and upset baffle plate 33, and is arranged on the roller pipeline 35 between two cards 31; Upset is unloaded charging tray 3 and is connected with drive unit by rotating shaft 32.
Drive unit comprises the cylinder 6a of horizontal setting on device framework 8, the tailpiece of the piston rod of cylinder 6a is connected with tooth bar 6b, the rotating shaft 32 that charging tray 3 is unloaded in upset stretches out card 31 and is connected with gear 6c in axle head, gear 6c and tooth bar 6b engages each other, cylinder 6a driven gear 6c, tooth bar 6b, good rigidly, positional repeatability is high, upset can be driven to unload charging tray 3 and carry out reciprocal 180 ° of rotary motions.
Roller pipeline 35 docks with transmission line body 9, saggar is transported on roller pipeline 35 along transmission line body 9, roller pipeline 35 is made up of two electronic rollers and two passive unpowered rollers between two electronic rollers, the power cable of electronic roller is passed by the mesopore of rotating shaft 32, independent control, because be reciprocal 180 ° of rotations, cable can not occur to be wound around and fracture.
The opposite face of two cards 31 is also arranged with four saggars spacing 34, saggar spacing 34 and upset baffle plate 33 are all positioned at the top of roller pipeline 35, for unload in upset charging tray 3 overturn after to stop saggar, unlikelyly to fall, product material is drawn off simultaneously, because the action in turnover disc sets by mechanical mechanism, such as cylinder damage can not be caused because of dust pollution, optoelectronic switch lost efficacy the equipment fault caused.
Saggar spacing 34, for being arranged on the shop bolt on the cylindrical void 34a of card, can carry out free adjustment according to saggar height dimension needed for kiln, and shop bolt skin cover has nylon protective sleeve, prevents metallic pollution material.
Upset baffle plate 33 is adjacent with import cabin 5, and only upwards overturn along the throughput direction of roller pipeline 35, not reversible rotation, one end adjacent with outlet cabin 2 in card 31 is provided with travel switch 36, be equipped with optoelectronic switch in import cabin 5 and outlet cabin 2, detect saggar at any time and to put in place signal.
Discharge method of the present invention is as follows:
1) outside import cabin, side gate is opened, band material saggar enters import cabin, carries saggar to arrive discharging cabin air inlet position by transmission line body, when detecting without firepot in discharging cabin by optoelectronic switch and travel switch, open the gate in import cabin, saggar enters discharging cabin;
2) after saggar operation enters discharging cabin, closing gate between import cabin and discharging cabin, saggar jack-up upset baffle plate advances, after touching travel switch, roller pipeline on discharging turnover disc stops action, unload charging tray under the effect of drive unit, perform reverse 180 ° of upset discharging actions, while upset, saggar is by overturning baffle plate and the spacing stop of saggar, and the material in saggar is then discharged from discharge port;
3) after completing discharging action, upset discharging disc spins recovers initial position, and after the leaving standstill of certain hour, the gate between outlet cabin and discharging cabin is opened, saggar is transported to exit cabin indoor by roller pipeline, then closes the gate between outlet cabin and discharging cabin;
4) saggar of exit cabin indoor is delivered to exit cabin outside gate by roller pipeline, after being put in place, opens exit cabin outside gate, saggar is delivered to next station by the optoelectronic switch detection being arranged on exit cabin indoor.
The above; be only the better detailed description of the invention of the present invention, but scope is not limited thereto, is anyly familiar with those skilled in the art in the technical scope that the present invention discloses; the change that can expect easily or replacement, all should be encompassed within protection scope of the present invention.Therefore scope is as the criterion with the protection domain of claims.
Claims (7)
1. an automatic discharging equipment used for industrial furnace, it is characterized in that, comprise device framework and be arranged on the transmission line body on device framework, described device framework is provided with successively be interconnected import cabin, discharging cabin and outlet cabin, described transmission line body is distributed in import cabin and exit cabin is indoor, described import cabin, discharging cabin and outlet cabin between be spaced from each other by gate, be provided with discharge port bottom described discharging cabin;
Be provided with upset in the transport path of transmission line body in discharging cabin and unload charging tray, described upset is unloaded charging tray and is comprised two relative cards, is connected to the rotating shaft between two cards and upset baffle plate, and is arranged on the roller pipeline between two cards; Described upset is unloaded charging tray and is connected with drive unit by rotating shaft, described roller pipeline docks with transmission line body, the opposite face of described two cards is also arranged with at least four saggars spacing, described saggar is spacing and overturn the top that baffle plate is all positioned at roller pipeline, described upset baffle plate is adjacent with import cabin and only upwards overturn along the throughput direction of roller pipeline, and one end adjacent with outlet cabin in described card is also provided with travel switch.
2. one according to claim 1 automatic discharging equipment used for industrial furnace, it is characterized in that, described drive unit comprises the cylinder of horizontal setting on device framework, the tailpiece of the piston rod of described cylinder is connected with tooth bar, the revolving spindle that charging tray is unloaded in described upset goes out card and is connected with gear in axle head, and described gear and tooth bar engage each other.
3. one according to claim 1 automatic discharging equipment used for industrial furnace, is characterized in that, described import cabin, discharging cabin and outlet cabin are the seal hatch of acrylic sealing plate.
4. one according to claim 1 automatic discharging equipment used for industrial furnace, is characterized in that, the spacing shop bolt for being arranged on card cylindrical void of described saggar, and described shop bolt skin cover has nylon protective sleeve.
5. one according to claim 1 automatic discharging equipment used for industrial furnace, it is characterized in that, described electronic roller pipeline is made up of two electronic rollers and two unpowered rollers between two electronic rollers, and the power cable of described electronic roller is passed by the mesopore of rotating shaft.
6. one according to claim 1 automatic discharging equipment used for industrial furnace, is characterized in that, described import cabin and exit cabin indoor are equipped with optoelectronic switch.
7. the discharge method of a kind of automatic discharging equipment used for industrial furnace according to claim 1, is characterized in that, comprise the following steps:
1) outside import cabin, side gate is opened, band material saggar enters import cabin, carries saggar to arrive discharging cabin air inlet position by transmission line body, when detecting without firepot in discharging cabin by optoelectronic switch and travel switch, open the gate in import cabin, saggar enters discharging cabin;
2) after saggar operation enters discharging cabin, closing gate between import cabin and discharging cabin, saggar jack-up upset baffle plate advances, after touching travel switch, roller pipeline on discharging turnover disc stops action, unload charging tray under the effect of drive unit, perform reverse 180 ° of upset discharging actions, while upset, saggar is by overturning baffle plate and the spacing stop of saggar, and the material in saggar is then discharged from discharge port;
3) after completing discharging action, upset discharging disc spins recovers initial position, and after the leaving standstill of certain hour, the gate between outlet cabin and discharging cabin is opened, saggar is transported to exit cabin indoor by roller pipeline, then closes the gate between outlet cabin and discharging cabin;
The saggar of exit cabin indoor is delivered to exit cabin outside gate by roller pipeline, after being put in place, opens exit cabin outside gate, saggar is delivered to next station by the optoelectronic switch detection being arranged on exit cabin indoor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510942640.9A CN105509479A (en) | 2015-12-16 | 2015-12-16 | Automatic discharging device for industrial furnace and discharging method of device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510942640.9A CN105509479A (en) | 2015-12-16 | 2015-12-16 | Automatic discharging device for industrial furnace and discharging method of device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105509479A true CN105509479A (en) | 2016-04-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510942640.9A Pending CN105509479A (en) | 2015-12-16 | 2015-12-16 | Automatic discharging device for industrial furnace and discharging method of device |
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| Country | Link |
|---|---|
| CN (1) | CN105509479A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107235336A (en) * | 2017-06-17 | 2017-10-10 | 上海陆达包装机械制造有限公司 | Turn over alms bowl material-tilting machine |
| CN108955270A (en) * | 2018-10-10 | 2018-12-07 | 苏州汇科机电设备有限公司 | With the saggar automatic material pouring device to turnover disc roll shaft level correction function |
| CN111115296A (en) * | 2019-12-27 | 2020-05-08 | 合肥恒力装备有限公司 | Lithium electricity material preparation is with two alms bowl unloading equipment |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001294326A (en) * | 2000-04-11 | 2001-10-23 | Nkk Corp | Raw material discharging device |
| CN102718420A (en) * | 2011-03-29 | 2012-10-10 | 兴化市华伦达铸钢有限公司 | Ceramic inner-cylinder hanging piece for cement kiln preheater |
| CN103528381A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Sagger automatic weighing feeding device for electronic kiln automatic production line |
| CN103521314A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Crushing machine for electronic powder material |
| CN203439749U (en) * | 2013-08-28 | 2014-02-19 | 合肥恒力电子装备公司 | Sagger discharging device with excess material processing mechanism |
| CN203550594U (en) * | 2013-10-14 | 2014-04-16 | 苏州汇科机电设备有限公司 | Automatic saggar shuffling device for production line of electronic powder material |
-
2015
- 2015-12-16 CN CN201510942640.9A patent/CN105509479A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001294326A (en) * | 2000-04-11 | 2001-10-23 | Nkk Corp | Raw material discharging device |
| CN102718420A (en) * | 2011-03-29 | 2012-10-10 | 兴化市华伦达铸钢有限公司 | Ceramic inner-cylinder hanging piece for cement kiln preheater |
| CN203439749U (en) * | 2013-08-28 | 2014-02-19 | 合肥恒力电子装备公司 | Sagger discharging device with excess material processing mechanism |
| CN103528381A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Sagger automatic weighing feeding device for electronic kiln automatic production line |
| CN103521314A (en) * | 2013-10-14 | 2014-01-22 | 苏州汇科机电设备有限公司 | Crushing machine for electronic powder material |
| CN203550594U (en) * | 2013-10-14 | 2014-04-16 | 苏州汇科机电设备有限公司 | Automatic saggar shuffling device for production line of electronic powder material |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107235336A (en) * | 2017-06-17 | 2017-10-10 | 上海陆达包装机械制造有限公司 | Turn over alms bowl material-tilting machine |
| CN107235336B (en) * | 2017-06-17 | 2019-08-13 | 上海陆达包装机械制造有限公司 | Turn over alms bowl material-tilting machine |
| CN108955270A (en) * | 2018-10-10 | 2018-12-07 | 苏州汇科机电设备有限公司 | With the saggar automatic material pouring device to turnover disc roll shaft level correction function |
| CN108955270B (en) * | 2018-10-10 | 2023-09-12 | 苏州汇科技术股份有限公司 | Sagger automatic pouring device with function of correcting level of turnover disc roll shaft |
| CN111115296A (en) * | 2019-12-27 | 2020-05-08 | 合肥恒力装备有限公司 | Lithium electricity material preparation is with two alms bowl unloading equipment |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160420 |
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| RJ01 | Rejection of invention patent application after publication |