Summary of the invention
The present invention is that the preparation method in order to solve current overlength silicon nitride nano-material needs catalyzer, cause product purity not high, affect the high-temperature behavior of nano wire and subsequent applications, reaction conditions is comparatively harsh, cause processing safety lower, the technical problem higher to equipment requirements, and provide a kind of original position-ex situ to grow the method for overlength silicon nitride nano-material simultaneously.
The method that a kind of original position-ex situ of the present invention grows overlength silicon nitride nano-material is simultaneously carried out according to the following steps:
One, prefabricated powder is prepared: silica flour and silicon dioxide powder are mixed, obtain silicon-silicon-dioxide powder mix, again graphite is loaded in ball grinder together with silicon-silicon-dioxide powder mix, be ball milling 6h ~ 30h under the condition of 180r/min ~ 300r/min at rotating speed, obtain the prefabricated powder of carbon-silicon; Described silica flour and the mol ratio of silicon dioxide powder are 1:1; In described graphite, in carbon and silicon-silicon-dioxide powder mix, the mol ratio of element silicon is 3:1;
Two, the prefabricated powder of carbon-silicon step one prepared puts into porcelain Noah's ark, again porcelain Noah's ark is put into tube furnace, under the condition of nitrogen protection with the temperature rise rate of 1 ~ 10 DEG C/min from room temperature to 300 DEG C, 10min is incubated under nitrogen protection and temperature are the condition of 300 DEG C, 800 DEG C are warming up to the temperature rise rate of 1 ~ 10 DEG C/min from 300 DEG C again under the condition of nitrogen protection, 10min is incubated under nitrogen protection and temperature are the condition of 800 DEG C, then under the condition of nitrogen protection, 1500 DEG C are warming up to the temperature rise rate of 1 ~ 10 DEG C/min from 800 DEG C, 1 ~ 6h is incubated under nitrogen protection and temperature are the condition of 1500 DEG C, then under the condition of nitrogen protection, 500 DEG C are cooled to the rate of temperature fall of 1 ~ 10 DEG C/min from 1500 DEG C, cool to room temperature with the furnace, namely complete and obtain overlength silicon nitride nano-material in powder surface original position and porcelain Noah's ark wall ex situ simultaneously.
The present invention mainly with silica flour, silicon dioxide powder and graphite for raw material, through weigh and ball milling after obtain the prefabricated powder of carbon-silicon, just can prepare under normal pressure through simple preparation method and reach several millimetre-sized overlength silicon nitride nano-material.Operating process is comparatively simple, equipment requirements is low, safety coefficient is high.Overlength nano material prepared by the present invention not only can be applied to the fields such as nanoelectronic components and parts, can also expand further its application prospect in hard brittle material.The present invention have employed micron-sized Graphite Powder 99, nano level silicon and silicon dioxide powder etc. when preparing nano wire, but in actual fabrication process, the graphite of any particle diameter, silicon, silicon-dioxide powdery can be selected, when selected particle diameter being different by selecting different ball milling parameter to obtain the inorganic mixing raw material mixed, also can obtaining well-grown according to the method that the present invention is similar afterwards and reaching the overlength silicon nitride nano-material of several millimeters.
Embodiment six: the difference of present embodiment and embodiment one to five is: the nitrogen protection described in step 2 is specially: be that the condition of 50mL/min ~ 400mL/min passes into nitrogen with flow velocity.Other are identical with embodiment one to five.
By following verification experimental verification beneficial effect of the present invention:
Test one: this test is a kind of method that original position-ex situ grows overlength silicon nitride nano-material simultaneously, specifically carries out according to the following steps:
One, prefabricated powder is prepared: silica flour and silicon dioxide powder are mixed, obtain silicon-silicon-dioxide powder mix, again graphite is loaded in ball grinder together with silicon-silicon-dioxide powder mix, be ball milling 6h under the condition of 300r/min at rotating speed, obtain the prefabricated powder of carbon-silicon; Described silica flour and the mol ratio of silicon dioxide powder are 1:1; In described graphite, in carbon and silicon-silicon-dioxide powder mix, the mol ratio of element silicon is 3:1;
Two, the prefabricated powder of carbon-silicon step one prepared puts into porcelain Noah's ark, again porcelain Noah's ark is put into tube furnace, under the condition of nitrogen protection with the temperature rise rate of 3 DEG C/min from room temperature to 300 DEG C, 10min is incubated under nitrogen protection and temperature are the condition of 300 DEG C, 800 DEG C are warming up to the temperature rise rate of 3 DEG C/min from 300 DEG C again under the condition of nitrogen protection, 10min is incubated under nitrogen protection and temperature are the condition of 800 DEG C, then under the condition of nitrogen protection, 1500 DEG C are warming up to the temperature rise rate of 5 DEG C/min from 800 DEG C, 2h is incubated under nitrogen protection and temperature are the condition of 1500 DEG C, then under the condition of nitrogen protection, 500 DEG C are cooled to the rate of temperature fall of 5 DEG C/min from 1500 DEG C, cool to room temperature with the furnace, namely complete and obtain overlength silicon nitride nano-material in powder surface original position and porcelain Noah's ark wall ex situ simultaneously.
The mass ratio of the ball material in step one during ball milling is 30:1; Silica flour described in step one is industrial silica fume, and particle diameter is 0.10 μm; The particle diameter of the silicon dioxide powder described in step one is 0.025 μm; The particle diameter of the graphite described in step one is 20 μm; Nitrogen protection described in step 2 is specially: be that the condition of 50mL/min passes into nitrogen with flow velocity.
Test two: this test is a kind of method that original position-ex situ grows overlength silicon nitride nano-material simultaneously, specifically carries out according to the following steps:
One, prefabricated powder is prepared: silica flour and silicon dioxide powder are mixed, obtain silicon-silicon-dioxide powder mix, again graphite is loaded in ball grinder together with silicon-silicon-dioxide powder mix, be ball milling 10h under the condition of 280r/min at rotating speed, obtain the prefabricated powder of carbon-silicon; Described silica flour and the mol ratio of silicon dioxide powder are 1:1; In described graphite, in carbon and silicon-silicon-dioxide powder mix, the mol ratio of element silicon is 3:1;
Two, the prefabricated powder of carbon-silicon step one prepared puts into porcelain Noah's ark, again porcelain Noah's ark is put into tube furnace, under the condition of nitrogen protection with the temperature rise rate of 4 DEG C/min from room temperature to 300 DEG C, 10min is incubated under nitrogen protection and temperature are the condition of 300 DEG C, 800 DEG C are warming up to the temperature rise rate of 4 DEG C/min from 300 DEG C again under the condition of nitrogen protection, 10min is incubated under nitrogen protection and temperature are the condition of 800 DEG C, then under the condition of nitrogen protection, 1500 DEG C are warming up to the temperature rise rate of 4 DEG C/min from 800 DEG C, 2h is incubated under nitrogen protection and temperature are the condition of 1500 DEG C, then under the condition of nitrogen protection, 500 DEG C are cooled to the rate of temperature fall of 4 DEG C/min from 1500 DEG C, cool to room temperature with the furnace, namely complete and obtain overlength silicon nitride nano-material in powder surface original position and porcelain Noah's ark wall ex situ simultaneously.
The mass ratio of the ball material in step one during ball milling is 25:1; Silica flour described in step one is industrial silica fume, and particle diameter is 0.05 μm ~ 0.15 μm; The particle diameter of the silicon dioxide powder described in step one is 0.02 μm ~ 0.05 μm; The particle diameter of the graphite described in step one is 10 μm ~ 20 μm; Nitrogen protection described in step 2 is specially: be that the condition of 75mL/min passes into nitrogen with flow velocity.
Test three: this test is a kind of method that original position-ex situ grows overlength silicon nitride nano-material simultaneously, specifically carries out according to the following steps:
One, prefabricated powder is prepared: silica flour and silicon dioxide powder are mixed, obtain silicon-silicon-dioxide powder mix, again graphite is loaded in ball grinder together with silicon-silicon-dioxide powder mix, be ball milling 15h under the condition of 240r/min at rotating speed, obtain the prefabricated powder of carbon-silicon; Described silica flour and the mol ratio of silicon dioxide powder are 1:1; In described graphite, in carbon and silicon-silicon-dioxide powder mix, the mol ratio of element silicon is 3:1;
Two, the prefabricated powder of carbon-silicon step one prepared puts into porcelain Noah's ark, again porcelain Noah's ark is put into tube furnace, under the condition of nitrogen protection with the temperature rise rate of 5 DEG C/min from room temperature to 300 DEG C, 15min is incubated under nitrogen protection and temperature are the condition of 300 DEG C, 800 DEG C are warming up to the temperature rise rate of 5 DEG C/min from 300 DEG C again under the condition of nitrogen protection, 15min is incubated under nitrogen protection and temperature are the condition of 800 DEG C, then under the condition of nitrogen protection, 1500 DEG C are warming up to the temperature rise rate of 5 DEG C/min from 800 DEG C, 2h is incubated under nitrogen protection and temperature are the condition of 1500 DEG C, then under the condition of nitrogen protection, 500 DEG C are cooled to the rate of temperature fall of 5 DEG C/min from 1500 DEG C, cool to room temperature with the furnace, namely complete and obtain overlength silicon nitride nano-material in powder surface original position and porcelain Noah's ark wall ex situ simultaneously.
The mass ratio of the ball material in step one during ball milling is 20:1; Silica flour described in step one is industrial silica fume, and particle diameter is 0.05 μm ~ 0.15 μm; The particle diameter of the silicon dioxide powder described in step one is 0.02 μm ~ 0.05 μm; The particle diameter of the graphite described in step one is 10 μm ~ 20 μm; Nitrogen protection described in step 2 is specially: be that the condition of 100mL/min passes into nitrogen with flow velocity.
Test four: this test is a kind of method that original position-ex situ grows overlength silicon nitride nano-material simultaneously, specifically carries out according to the following steps:
One, prefabricated powder is prepared: silica flour and silicon dioxide powder are mixed, obtain silicon-silicon-dioxide powder mix, again graphite is loaded in ball grinder together with silicon-silicon-dioxide powder mix, be ball milling 20h under the condition of 200r/min at rotating speed, obtain the prefabricated powder of carbon-silicon; Described silica flour and the mol ratio of silicon dioxide powder are 1:1; In described graphite, in carbon and silicon-silicon-dioxide powder mix, the mol ratio of element silicon is 3:1;
Two, the prefabricated powder of carbon-silicon step one prepared puts into porcelain Noah's ark, again porcelain Noah's ark is put into tube furnace, under the condition of nitrogen protection with the temperature rise rate of 6 DEG C/min from room temperature to 300 DEG C, 20min is incubated under nitrogen protection and temperature are the condition of 300 DEG C, 800 DEG C are warming up to the temperature rise rate of 6 DEG C/min from 300 DEG C again under the condition of nitrogen protection, 20min is incubated under nitrogen protection and temperature are the condition of 800 DEG C, then under the condition of nitrogen protection, 1500 DEG C are warming up to the temperature rise rate of 6 DEG C/min from 800 DEG C, 2h is incubated under nitrogen protection and temperature are the condition of 1500 DEG C, then under the condition of nitrogen protection, 500 DEG C are cooled to the rate of temperature fall of 6 DEG C/min from 1500 DEG C, cool to room temperature with the furnace, namely complete and obtain overlength silicon nitride nano-material in powder surface original position and porcelain Noah's ark wall ex situ simultaneously.
The mass ratio of the ball material in step one during ball milling is 30:1; Silica flour described in step one is industrial silica fume, and particle diameter is 0.05 μm ~ 0.15 μm; The particle diameter of the silicon dioxide powder described in step one is 0.02 μm ~ 0.05 μm; The particle diameter of the graphite described in step one is 10 μm ~ 20 μm; Nitrogen protection described in step 2 is specially: be that the condition of 200mL/min passes into nitrogen with flow velocity.
Test five: this test is a kind of method that original position-ex situ grows overlength silicon nitride nano-material simultaneously, specifically carries out according to the following steps:
One, prefabricated powder is prepared: silica flour and silicon dioxide powder are mixed, obtain silicon-silicon-dioxide powder mix, again graphite is loaded in ball grinder together with silicon-silicon-dioxide powder mix, be ball milling 30h under the condition of 180r/min at rotating speed, obtain the prefabricated powder of carbon-silicon; Described silica flour and the mol ratio of silicon dioxide powder are 1:1; In described graphite, in carbon and silicon-silicon-dioxide powder mix, the mol ratio of element silicon is 3:1;
Two, the prefabricated powder of carbon-silicon step one prepared puts into porcelain Noah's ark, again porcelain Noah's ark is put into tube furnace, under the condition of nitrogen protection with the temperature rise rate of 7 DEG C/min from room temperature to 300 DEG C, 25min is incubated under nitrogen protection and temperature are the condition of 300 DEG C, 800 DEG C are warming up to the temperature rise rate of 7 DEG C/min from 300 DEG C again under the condition of nitrogen protection, 25min is incubated under nitrogen protection and temperature are the condition of 800 DEG C, then under the condition of nitrogen protection, 1500 DEG C are warming up to the temperature rise rate of 7 DEG C/min from 800 DEG C, 2h is incubated under nitrogen protection and temperature are the condition of 1500 DEG C, then under the condition of nitrogen protection, 500 DEG C are cooled to the rate of temperature fall of 7 DEG C/min from 1500 DEG C, cool to room temperature with the furnace, namely complete and obtain overlength silicon nitride nano-material in powder surface original position and porcelain Noah's ark wall ex situ simultaneously.
The mass ratio of the ball material in step one during ball milling is 30:1; Silica flour described in step one is industrial silica fume, and particle diameter is 0.05 μm ~ 0.15 μm; The particle diameter of the silicon dioxide powder described in step one is 0.02 μm ~ 0.05 μm; The particle diameter of the graphite described in step one is 10 μm ~ 20 μm; Nitrogen protection described in step 2 is specially: be that the condition of 400mL/min passes into nitrogen with flow velocity.
Fig. 1 is the photo in kind of overlength silicon nitride nano-material prepared by test one, and the silicon nitride length as can be seen from the figure prepared reaches several millimeters of ranks.
Fig. 2 is the silicon nitride powder surface of test one preparation and the SEM figure of growth in situ overlength silicon nitride nano-material, and as can be seen from the figure the silicon nitride nano-material of growth in situ mainly presents with band shape.
Fig. 3 is the SEM figure at the overlength silicon nitride nano-material of porcelain Noah's ark wall ex situ growth in test one, and the overlength silicon nitride nano-material of as can be seen from the figure ex situ growth mainly presents with cylindric, prism-shaped, band shape etc.
Fig. 4 is the silicon nitride powder surface of test one preparation and the XRD figure of growth in situ overlength silicon nitride nano-material, and as can be seen from the figure product is mainly with α-Si
3n
4exist.