A kind of semi-automatic liquid quantitative filling device
Technical field
The invention belongs to liquid quantitative and distribute filling field, specifically belong to radiator (or stoving rack) intracavity liquid filling apparatus.
Background technology
Electro heat stoving rack product, need in the product of different size the liquid of filling difference amount, when pouring process liquid level is too high, during the heating of stoving rack product, the internal pressure too high product that easily makes bursts, and there is potential safety hazard; When liquid level is too low, product surface can be made to be heated uneven, affect product function, and only have two screw thread mouths due to stoving rack product end surface, when filling flow is excessive, stoving rack chamber air is not easily discharged, and there will be emptyly to fill with phenomenon, affects product function.At present, existing stoving rack product intracavity liquid canning means is manual filling, and manual canning means has, and production capacity is low, labor force is strong, productive costs is high, easily occur error, easily cause the defects such as energy dissipation.
Summary of the invention
The object of the invention is, for described defect above, to provide a kind of filling liquid efficiency high, the simple semi-automatic liquid quantitative filling device of product structure.
The object of the invention is to be achieved by the following technical programs.
A kind of semi-automatic liquid quantitative filling device, it is characterized in that, container is saved by dosing, pressurizing delivery pump, electric appliance control box, frame main body, shunting savings container, quantitative prepackage electromagnetic valve, quantitative pre-filled containers, shunting filling control device, filling control valve time controller, induction control head regulates and scale device, product fixed mount, electronic scales, filling starting switch, quantitative filling start button, infusion tube, fixing plate washer is formed, described pressurizing delivery pump, electric appliance control box is saved container with shunting and is fixedly mounted on rear side of frame main body, described dosing savings container is installed on by frame main body, shunting savings container is installed on frame main body top, dosing is saved container by flexible pipe and is connected with shunting savings container by pressurizing delivery pump, described quantitative pre-filled containers is arranged on frame main body upper end, be positioned at the below of shunting savings container, quantitative pre-filled containers is provided with and quantitatively pre-installs electromagnetic valve, shunting filling control device is arranged on upper end on front side of frame main body, one end is connected with quantitative pre-filled containers, the other end connects infusion tube, frame main body below quantitative pre-filled containers is separately installed with filling control valve time controller and inductive probe to regulate and scale device, filling control valve time controller is connected with shunting filling control device, inductive probe regulates and scale device is connected with the inductive probe in quantitative pre-filled containers, described product fixed mount is arranged on the lower end of frame main body, described frame main body middle-end is provided with quantitative filling start button and filling starting switch, described quantitative filling start button is saved container with shunting and is connected, described filling starting switch is connected with shunting filling control device.
Described product fixed mount is provided with electronic scales.
Described product fixed mount is provided with fixing plate washer.
Described shunting savings container is provided with height two inductive probes.
Described quantitative pre-filled containers is transparent column shape, wall of container has the containing mark of equivalent.
Described shunting filling control device is made up of control cock A and control cock B, and described control cock A and control cock B is parallel.
Principle of work of the present invention is: before use, the liquid of different ratio is poured in dosing savings container, start electric appliance control box, liquid dosing saved in container is transported in shunting savings container by pressurizing delivery pump, minimum and the highest two inductive probes are had to control to carry liquid capacity in shunting savings container, when water level is popped one's head in lower than least significant end, pressurizing delivery pump is started working, when water level is to the highest probe, pressurizing delivery pump quits work, and fully guarantees to shunt the liquid reservoir amount in savings container.
Adjustment inductive probe regulates and scale device, and the inductive probe position in quantitative pre-filled containers is in and needs product-filled filling liquid amount, quantitative pre-filled containers is transparent column type container, and wall of container has the containing mark of equivalent.Click quantitative filling start button, the liquid in shunting savings container then starts to fill with liquid in quantitative pre-filled containers, but stops filling with liquid when liquid reaches inductive probe.
The fixing plate washer of product filling is in advance fixed on product fixed mount, electronic scale screen will show product weight, and the Heavy Weight on screen is set to " 0 ", infusion tube is put into pre-product-filled screw thread mouth, the filling time of setting filling control valve time controller, click filling starting switch, in shunting filling control device, control cock A opens by the time of setting and starts to fill with liquid in product, the control cock A filling time is to rear automatic closedown, control cock B starts the work of opening, until quantitatively in pre-filled containers liquid filled with rear control cock B and closed.Shunting filling control is put and can be reached the fastest filling speed thus avoid product-filled chamber air not easily to discharge, and occurs the phenomenons such as empty dress, excessive dress.Electronic scales display screen shows the quality of filling liquid in product chamber, after volume and mass conversion, error is less than 0.02kg, guarantees the accuracy of the liquid in product-filled chamber.
Restart quantitative filling start button, repeat aforesaid operations.
The invention has the beneficial effects as follows: structure of the present invention is simple, novel, practical, invest low, equipment can establish multiple filling station simultaneously, and labour intensity is low, filling efficiency is high, adopt shunting filling control device, reach the fastest filling speed and avoid product-filled chamber air and not easily discharge, occur that void fills, the phenomenon of the dress that overflows, after the volume of the filling anti-freezer of every money and liquid quality convert, error is less than 0.02kg, radiator product with stable quality.
Accompanying drawing explanation
Fig. 1 is backsight structural representation of the present invention.
Fig. 2 is that the present invention faces structural representation.
In figure, 1 dosing savings container, 2 pressurizing delivery pump, 3 electric appliance control boxes, 4 frame main body, 5 shunting savings containers, 6 quantitatively pre-install electromagnetic valve, 7 quantitative pre-filled containers, 8 shunting filling control devices, 9 filling control valve time controllers, 10 inductive probes regulate and scale device, 11 product fixed mounts, 12 electronic scaless, 13 filling starting switches, 14 quantitative filling start buttons, 15 infusion tubes, 16 fixing plate washers.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further.
embodiment 1.
As shown in Figure 1, a kind of semi-automatic liquid quantitative filling device, container 1 is saved by dosing, pressurizing delivery pump 2, electric appliance control box 3, frame main body 4, shunting savings container 5, quantitative prepackage electromagnetic valve 6, quantitative pre-filled containers 7, shunting filling control device 8, filling control valve time controller 9, induction control head regulates and scale device 10, product fixed mount 11, electronic scales 12, filling starting switch 13, quantitative filling start button 14, infusion tube 15, fixing plate washer 16 is formed, described pressurizing delivery pump 2, electric appliance control box 3 is saved container 5 with shunting and is fixedly mounted on rear side of frame main body 4, it is other that described dosing savings container 1 is installed on frame main body 4, shunting savings container 5 is installed on frame main body 4 top, dosing is saved container 1 by flexible pipe and is connected with shunting savings container 5 by pressurizing delivery pump 2, described quantitative pre-filled containers 7 is arranged on frame main body 4 upper end, be positioned at the below of shunting savings container 5, quantitative pre-filled containers 7 is provided with quantitatively prepackage electromagnetic valve 6, shunting filling control device 8 is arranged on upper end on front side of frame main body 4, one end is connected with quantitative pre-filled containers 7, the other end connects infusion tube 15, frame main body 4 below quantitative pre-filled containers 7 is separately installed with filling control valve time controller 9 and inductive probe to regulate and scale device 10, filling control valve time controller 9 is connected with shunting filling control device 8, inductive probe regulates and scale device 10 is connected with the inductive probe in quantitative pre-filled containers 7, described product fixed mount 11 is arranged on the lower end of frame main body 4, described frame main body 4 middle-end is provided with quantitative filling start button 14 and filling starting switch 13, described quantitative filling start button 14 is saved container 5 with shunting and is connected, described filling starting switch 13 is connected with shunting filling control device 8.As shown in Figure 2.
Described product fixed mount 11 is provided with electronic scales 12.
Described product fixed mount 11 is provided with fixing plate washer 16.
Described shunting savings container 5 is provided with height two inductive probes.
Described quantitative pre-filled containers 7 is transparent column shape, wall of container has the containing mark of equivalent.
Described shunting filling control device 8 is made up of control cock A and control cock B, and described control cock A and control cock B is parallel.
Principle of work of the present invention is: before use, the liquid of different ratio is poured in dosing savings container 1, start electric appliance control box 3, liquid dosing saved in container 1 is transported in shunting savings container 5 by pressurizing delivery pump 2, minimum and the highest two inductive probes are had to control to carry liquid capacity in shunting savings container 5, when water level is popped one's head in lower than least significant end, pressurizing delivery pump 2 is started working, when water level is to the highest probe, pressurizing delivery pump 2 quits work, and fully guarantees to shunt the liquid reservoir amount in savings container 5.
Adjustment inductive probe regulates and scale device 10, and the inductive probe position in quantitative pre-filled containers 7 is in and needs product-filled filling liquid amount, quantitative pre-filled containers 7 is transparent column type container, and wall of container has the containing mark of equivalent.Click quantitative filling start button 14, the liquid in shunting savings container 5 then starts to fill with liquid in quantitative pre-filled containers 7, but stops filling with liquid when liquid reaches inductive probe.
The fixing plate washer 16 of product filling is in advance fixed on product fixed mount 11, electronic scale 12 screen will show product weight, and the Heavy Weight on screen is set to " 0 ", infusion tube 15 is put into pre-product-filled screw thread mouth, the filling time of setting filling control valve time controller 9, click filling starting switch 13, in shunting filling control device 8, control cock A opens by the time of setting and starts to fill with liquid in product, the control cock A filling time is to rear automatic closedown, control cock B starts the work of opening, until quantitatively in pre-filled containers 7 liquid filled with rear control cock B and closed.Shunting filling control is put 8 and can be reached the fastest filling speed thus avoid product-filled chamber air not easily to discharge, and occurs the phenomenons such as empty dress, excessive dress.Electronic scales 12 display screen shows the quality of filling liquid in product chamber, after volume and mass conversion, error is less than 0.02kg, guarantees the accuracy of the liquid in product-filled chamber.
Restart quantitative filling start button 14, repeat aforesaid operations.
The present invention is not limited to above-mentioned embodiment, and anyone makes the technical scheme close with the present invention under should learning enlightenment of the present invention, all falls within protection scope of the present invention.