CN105500695B - The splicing assembly tooling of standard EMUs composite underbody equipment compartment crossbeam - Google Patents
The splicing assembly tooling of standard EMUs composite underbody equipment compartment crossbeam Download PDFInfo
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- CN105500695B CN105500695B CN201610073464.4A CN201610073464A CN105500695B CN 105500695 B CN105500695 B CN 105500695B CN 201610073464 A CN201610073464 A CN 201610073464A CN 105500695 B CN105500695 B CN 105500695B
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- glued
- web
- covering
- crossbeam
- splicing
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/48—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using adhesives, i.e. using supplementary joining material; solvent bonding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bridges Or Land Bridges (AREA)
- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
Abstract
The present invention provides a kind of splicing assembly tooling of standard EMUs composite underbody equipment compartment crossbeam, including base platform, web are glued component and covering is glued component, and web is glued component and covering is glued component and is respectively arranged in base platform;Web is glued component and is glued component using detachable web, web be glued component include some portal frames, rectangular tube one, rectangular tube two, side screw, top screw for support beam, covering be glued component include some pipes, square tube one, the square tube two for fixed cross beam, it is some be used for stressed fast ram pressure, some pressure head cushion blocks are applied to square tube two.This kind of standard EMUs composite underbody equipment compartment crossbeam, which is used, is glued assembly tooling, prepares dimensional accuracy height, each splicing face thickness is uniform, simple to operate, with low cost, production efficiency is high, qualification rate is high, can mass production.
Description
Technical field
The present invention relates to a kind of splicing assembly tooling of standard EMUs composite underbody equipment compartment crossbeam.
Background technology
Bullet train is the important technical achievement of world's railway, and it is dynamic that it has embodied a concentrated reflection of a state-owned railroads traction
Technological progress in terms of power, line construction, high-speed cruising control, rapid transit tissue and management, also embodies one
National science and technology and industrial level.Train is a kind of independent body structure, can provide good under the conditions of severe external environment
Good internal work environment, with a variety of protective capacities and mobility is good.But prepared more than existing car body using metal material, machine
Dynamic performance is not good and requires higher energy consumption, and high using specific strength, specific modulus is big, and anti-fatigue performance is good, and chemical resistance is good
The advantages of carbon fibre composite can effectively improve the combination property of car body, particularly mobility.
Crossbeam is one of important composition part of equipment compartment, and the equipment compartment crossbeam used at present is generally metal material, due to
Metal material density is big, is unfavorable for the raising of car body loss of weight and overall performance.The carbon of equipment compartment crossbeam has been may be used as at present
The manufacture method of fibrous composite beam, but because the post-production and assembly technology of composite are more difficult, be not suitable for
Ensure the final assembly precision of crossbeam, and product qualification rate is relatively low.
Above mentioned problem should be given in the production of standard EMUs composite underbody equipment compartment crossbeam and assembling process
The problem of to consider and solve.
The content of the invention
It is an object of the invention to provide a kind of corresponding splicing assembly tooling of EMUs composite underbody equipment compartment crossbeam,
It is as follows for solving defect present in prior art and deficiency:Conventional adhesive bonding of composites technique is bonding by hand, it is impossible to full
The quality requirement of sufficient high standard, while production efficiency is low, it is larger to use of labor, and it cannot be guaranteed that the precision being glued, and
And product percent defective is higher, the production cost of composite crossbeam is considerably increased.
The present invention technical solution be:
A kind of splicing assembly tooling of standard EMUs composite underbody equipment compartment crossbeam, including base platform, web
It is glued component and covering is glued component, web is glued component and covering is glued component and is respectively arranged in base platform;
Web is glued component and is glued component using detachable web, and web, which is glued component, includes some portal frames, rectangle
Guan Yi, rectangular tube two, straight pin, side screw, top screw, the both sides of portal frame are connected to pedestal by straight pin respectively and put down
On platform, the top of portal frame, which is provided with, to be used to apply rectangular tube one on stressed top screw, and the both sides of portal frame are respectively equipped with use
In applying stressed side screw to rectangular tube two, rectangular tube one, rectangular tube two are sequentially arranged between portal frame and base platform;
Covering be glued component using detachable covering be glued component, covering be glued component include some pipes, square tube one,
Square tube two for fixed cross beam, some it is used to apply square tube two stressed fast ram pressure, some pressure head cushion blocks, base platform
Both sides be respectively equipped with pipe, square tube is vertically connected on pipe by retaining screw, and the both sides of base platform are respectively equipped with two
Pressure head cushion block more than individual, pressure head cushion block is respectively equipped with fast ram pressure, and the both sides of base platform are respectively equipped with square tube two.
Further, base platform is provided with length limited block.
Further, base platform is provided with Universal rotary suspension ring.
Further, using the specific of base platform, web splicing component progress cantilever diaphragm and the splicing of web reinforcing plate
Step is:Uniform apply is spread after structure glue on the splicing face of cantilever diaphragm, and cantilever diaphragm is steadily positioned in base platform,
Two rectangular tubes two are individually positioned in the non-splicing face for lying against cantilever diaphragm;Then will be equal on the splicing face of web reinforcing plate
Even painting is spread after structure glue, and web reinforcing plate is fitted in the splicing face of cantilever diaphragm, and rectangular tube one is lain against into web strengthens
The non-splicing face of plate, the purpose that the side screw of portal frame, top screw reach clamping force is tightened by rotation, is stood and is extremely tied
After structure adhesive curing, dismounting web is glued the crossbeam semi-finished product that component has been glued.
Further, it is glued component using base platform, covering and carries out the specific steps that lower covering, upper covering are glued respectively
It is:On the splicing face of covering after uniform smearing structure glue, lower covering will be steadily positioned in splicing frock under crossbeam, and glue
The lower surface of the crossbeam semi-finished product connect is fitted with the splicing face of lower covering, and square tube two is lain against to the crossbeam semi-finished product that have been glued
Non- splicing face;Then it is uniform on the splicing face of covering on crossbeam to apply the crossbeam semi-finished product for spreading and being fitted in and being glued after structure glue
Upper surface on, clamping force is realized by square tube one and fast ram pressure, stands to structure adhesive curing i.e. detachable, is obtained
The crossbeam finished product of splicing.
The splicing assembly tooling of this kind of standard EMUs composite underbody equipment compartment crossbeam, including base platform and abdomen
Plate is glued frock and covering is glued frock, and two sets of frocks are with after base combination, being respectively used to crossbeam or so web and covering up and down
The splicing assembling of skin and belly reinforcing plate, can simplify dismounting, assembly working, improve operating efficiency.Its datum plane of base platform
The flatness of crossbeam assembling can be ensured, while matching Universal rotary suspension ring can facilitate the carrying of frock, be easy to reality
The suitable work-yards of Shi Xuanyong.
Web is glued component precisely can easily carry out splicing assembling to crossbeam or so web, and can guarantee that it assembles matter
Amount.Web is glued in component, and rectangular tube one, rectangular tube two can lie against crossbeam central abdominal and left and right web is glued LHA
Domain, and size matches with crossbeam size, it is ensured that it is glued the uniformity of assembling.Portal frame passes through in portal frame top
Centre and left and right sides hexagon socket cap head screw clamp stress in rectangle pipe surface, can uniform stressed and control left and right web it
Between glue-line thickness, and portal frame is then fixed on tool pedestal platform by cylindrical pin with internal thread, further ensures splicing
Assembly precision.
Covering is glued component precisely can easily carry out splicing assembling to covering, lower covering on crossbeam, and can guarantee that it is filled
With quality.Square tube one can lie against left and right web and be glued exterior lateral area and upper covering vertical surface, and size and crossbeam
Size matches, it is ensured that be glued the uniformity of assembling.Fast ram pressure is fixed in base platform by pressure head cushion block, and pedestal is put down
The thickness of the adjustable glue-line between left and right web and lower covering of the fast ram pressure of platform both sides.Its height of pipe and the theory of product are high
Degree is identical, and square tube is fixed on pipe by bolt, so that the total height of crossbeam is controlled within the scope of theory, it is ensured that
Assemble quality.
The beneficial effects of the invention are as follows, the present invention provide one kind can prepare dimensional accuracy it is high, it is each be glued face thickness it is uniform,
Simple to operate, with low cost, production efficiency is high, qualification rate is high, can the standard EMUs composite underbody of mass production set
The splicing assembly tooling of standby cabin crossbeam.Compared with prior art, the invention has the advantages that:
First, clamping force application mechanism is unique reliable.The method that the present invention accommodates force using each area segmentation, and using matching
The square tube of splicing face size carries out stress so that each to be glued region uniform force, glue content is unified, it is to avoid local starved or richness
The phenomenon of glue.
2nd, stopping means is precisely reliable, and the present invention possesses height limiting device, length limit device, width stopping means
Deng by multi-faceted control, further ensuring the final mass of product, it is to avoid the size caused due to manual operations is inclined
The ill effect of difference, even parts scrap, further saves cost.
3rd, it is simple in construction.The present invention uses combined type cross beam assembly tooling so that is glued process and settles at one go, eliminates
Other supernumerary's work calibration steps, a whole set of frock is assembled, dismantled, assembling simple and convenient, operating efficiency height.
4th, dimension adjustable.Stopping means can adjust everywhere, can need stopping means being fixed on according to specific size
On corresponding position, the splicing assembling of the carbon fibre composite crossbeam of different length sizes can be met, dress has been widened
Application with frock.
Brief description of the drawings
Fig. 1 is base platform, the structural representation of web splicing component in the embodiment of the present invention;
Fig. 2 is the sectional view that embodiment middle cross beam web and web reinforcing plate are glued;
Fig. 3 is the structural representation of covering splicing component in embodiment;
Fig. 4 is covering on embodiment middle cross beam, the sectional view of lower covering splicing;
Wherein:Screw at the top of 1- base platforms, 2- portal frames, 3- rectangular tubes one, 4- rectangular tubes two, 5-, 6- side screws,
7- straight pins, 8- length limited blocks, 9- Universal rotary suspension ring, 10- pipes, 11- square tubes one, 12- square tubes two, the fast ram pressures of 13-,
Covering under 14- pressure head cushion blocks, 15- webs, 16- web reinforcing plates, the upper coverings of 17-, 18-.
Embodiment
The preferred embodiment that the invention will now be described in detail with reference to the accompanying drawings.
Embodiment
A kind of splicing assembly tooling of standard EMUs composite underbody equipment compartment crossbeam, such as Fig. 1 and Fig. 3, including base
Seat platform 1, web 15 are glued component and covering is glued component, and web 15 is glued component and covering is glued component and is respectively arranged on pedestal
On platform 1.Base platform 1 is provided with length limited block 8.Base platform 1 is provided with Universal rotary suspension ring 9.
Web 15 is glued component and is glued component using detachable web 15, and web 15, which is glued component, includes some portal frames
2nd, rectangular tube 1, rectangular tube 24, straight pin 7, side screw 6, top screw 5, the both sides of portal frame 2 pass through straight pin respectively
7 are connected in base platform 1, and the top of portal frame 2, which is provided with, to be used to apply rectangular tube 1 on stressed top screw 5, portal frame
2 both sides are respectively provided with and stressed side screw 6 are applied to rectangular tube 24, and rectangular tube 1, rectangular tube 24 are sequentially arranged in
Between portal frame 2 and base platform 1.
Covering is glued component and is glued component using detachable covering, and covering, which is glued component, includes some pipes 10, square tube
One 11, for fixed cross beam square tube 2 12, some it is used to apply square tube 2 12 on stressed fast ram pressure 13, some pressure head pads
Block 14, the both sides of base platform 1 are respectively equipped with pipe 10, and square tube is vertically connected on pipe 10 by retaining screw, and pedestal is put down
The both sides of platform 1 are respectively equipped with more than two pressure head cushion blocks 14, and pressure head cushion block 14 is respectively equipped with fast ram pressure 13, base platform 1
Both sides be respectively equipped with square tube 2 12.Side screw 6, top screw 5, retaining screw use hexagon socket cap head screw.
Universal rotary suspension ring 9, length limited block 8 are directly connected with base platform 1, and portal frame 2 passes through internal thread cylinder
Pin 7 and hexagon socket cap head screw are fixed in base platform 1, and pressure head cushion block 14 is fixed on base by hexagon socket cap head screw
On seat platform 1, cylindrical pin with internal thread 7 passes through 24 pairs of crossbeams of rectangular tube 1 and rectangular tube or so web 15 and web reinforcing plate 16
Covering 18 exerts a force under force, 2 12 pairs of crossbeams of fast ram pressure 13 and square tube, and covering 17 exerts a force on one 11 pairs of crossbeams of square tube.
Start to be glued before assembling carbon fibre composite crossbeam, first pass through Universal rotary suspension ring 9 and frock is carried to choosing
Proper operation place, it is ensured that basic external environment requirement.
As shown in Figure 1, Figure 2, when cantilever diaphragm 15 and web reinforcing plate 16 are glued assembling, first by the corresponding spacing dress of frock
Put:Portal frame 2, length limited block 8 are installed in base platform 1, and uniform apply spreads structure glue on the splicing face of cantilever diaphragm 15
Afterwards, it is steadily positioned in splicing frock, and two rectangular tubes 24 are lain against in the outer space of splicing face, then by web
Uniform apply is spread after structure glue on the splicing face of reinforcing plate 16, and reinforcing plate laminating cantilever diaphragm 15 is strengthened into area, while by rectangular tube
One 3, which lie against reinforcing plate, is glued on the outside of face, and the hexagon socket cap head screw for tightening the both sides of portal frame 2 and surface by rotation reaches
To the purpose of clamping force, stand to structure adhesive curing, dismantle the crossbeam semi-finished product being glued.
Such as Fig. 3, Fig. 4, when the upper and lower covering 18 of crossbeam covering is glued assembling, first by the corresponding stopping means of frock:Pipe
10th, pressure head cushion block 14 is installed in base platform 1, uniform apply on the splicing face of covering under crossbeam 18 is spread after structure glue, by it
Steady be positioned over is glued in frock, and the crossbeam semi-finished product lower surface being glued is fitted therewith, while square tube 2 12 is lain against
In lower surface outer space, then on crossbeam on the splicing face of covering 17 it is uniform apply to spread crossbeam semi-finished product are fitted in after structure glue
On upper surface, then square tube 1 is installed on pipe 10, tightened by rotation six on square tube 1 and fast ram pressure 13
Angle fillister head screw reaches the purpose of clamping force, stands to structure adhesive curing the i.e. detachable crossbeam finished product being glued.
It is glued the side screw 6 of portal frame 2 in component by adjusting web 15, glue-line between web 15 or so can be controlled
Thickness, adjustment top screw 5 can control the thickness of glue-line between web 15 and web reinforcing plate 16.Covering is glued component
In, the thickness of glue-line between web 15 and upper covering 17, lower covering 18, the height of pipe 10 are adjusted by the fast ram pressure 13 of both sides
It is identical with the theoretical level of product, square tube is fixed on pipe 10 with retaining screw, so that the total height control of crossbeam be existed
Within teachings.
The characteristics of embodiment not only has simple in construction, easy for installation, can also conveniently, it is laborsaving, rapidly assemble crossbeam, it is real
Show the overall positioning of crossbeam, can further improve efficiency of assembling, save cost of labor, and ensure the levelness and essence of crossbeam
Accuracy.
The splicing assembly tooling of this kind of standard EMUs composite underbody equipment compartment crossbeam, including base platform 1, web
15, which are glued component, covering, is glued component, and web 15 is glued component, covering and is glued after component and base combination, is respectively used to crossbeam
The splicing assembling of left and right web 15 and up and down covering 18 and belly reinforcing plate, dismantles, assembles simple and convenient, operating efficiency height.
Web 15, which is glued component, includes the parts such as portal frame 2, rectangular tube 1, rectangular tube 24, cylindrical pin with internal thread 7, can
Splicing assembling easily precisely is carried out to crossbeam or so web 15.Covering, which is glued component, includes square tube 1, square tube 2 12, pressure head
Cushion block 14, fast ram pressure 13, pipe 10, hexagon socket cap head screw etc., precisely easily can be carried out to the upper and lower covering of crossbeam 18
It is glued assembling, this frock can ensure the assembling quality of carbon fibre composite crossbeam.
Base platform 1 is not only the installation carrier of the other parts of this splicing frock, while its datum plane can ensure
The flatness of crossbeam assembling, and matching Universal rotary suspension ring 9 can facilitate the carrying of frock, be easy in real time from conjunction
Suitable work-yard, it is ensured that basic external environment requirement.Rectangular tube 1, rectangular tube 24, square tube 1, square tube 2 12 are used to
Keep flat and in crossbeam Bonding Process at each plane, its object is to give weld to apply uniform pressure.
Stress is clamped in rectangle pipe surface by the hexagon socket cap head screw in the top of portal frame 2 center and left and right sides,
And then make splicing face uniform stressed, while it is also the stopping means of width, it is ensured that product dimensional accuracy.Interior hexagonal cylindrical
Head screw is a kind of clamping master device, and by coordinating with fixed located in connection device, the mesh of force is clamped by being rotated up to
's.
Pipe 10 is a kind of stopping means, for limiting the horizontal depth of beam of carbon fibre composite after splicing, it is ensured that assembling
Quality.Pressure head cushion block 14 and fast ram pressure 13, by coordinating, also clamp master device, pressure head cushion block 14 is fixed quickly for one kind
The position of pressure head 13, by adjusting fast ram pressure 13, to reach the purpose for clamping force.
The splicing assembly tooling of above-mentioned EMUs composite underbody equipment compartment correspondence crossbeam, bonding effect is splendid.Significantly
Add the precision of product.
Above-described embodiment is only the preferred embodiment of the present invention, is not limited the scope of the invention according to this, therefore:It is all according to
The equivalence changes that structure, shape, the principle of the present invention is made, are covered by within protection scope of the present invention.
Claims (5)
1. a kind of splicing assembly tooling of standard EMUs composite underbody equipment compartment crossbeam, it is characterised in that:Including pedestal
Platform, web are glued component and covering is glued component, and web is glued component and covering is glued component and is respectively arranged in base platform;
Web be glued component using detachable web be glued component, web be glued component include some portal frames, rectangular tube one,
Rectangular tube two, straight pin, side screw, top screw, the both sides of portal frame are connected in base platform by straight pin respectively,
The top of portal frame, which is provided with, to be used to apply rectangular tube one on stressed top screw, and the both sides of portal frame are respectively provided with to square
Shape pipe two applies stressed side screw, and rectangular tube one, rectangular tube two are sequentially arranged between portal frame and base platform;
Covering is glued component and is glued component using detachable covering, and covering is glued component and includes some pipes, square tube one, is used for
The square tube two of fixed cross beam, it is some be used for stressed fast ram pressure, some pressure head cushion blocks, the two of base platform are applied to square tube two
Side is respectively equipped with pipe, and square tube one is vertically connected on pipe by retaining screw, and the both sides of base platform are respectively equipped with two
Pressure head cushion block above, pressure head cushion block is respectively equipped with fast ram pressure, and the both sides of base platform are respectively equipped with square tube two.
2. standard EMUs composite underbody equipment compartment crossbeam as claimed in claim 1 splicing assembly tooling, its feature
It is:Base platform is provided with length limited block.
3. standard EMUs composite underbody equipment compartment crossbeam as claimed in claim 1 splicing assembly tooling, its feature
It is:Base platform is provided with Universal rotary suspension ring.
4. the standard EMUs composite underbody equipment compartment crossbeam as described in claim any one of 1-3, which is used, is glued assembler
Dress, it is characterised in that be glued component using base platform, web and carry out the specific steps that cantilever diaphragm and web reinforcing plate are glued
It is:Uniform apply is spread after structure glue on the splicing face of cantilever diaphragm, cantilever diaphragm is steadily positioned in base platform, by two
Root rectangular tube two is individually positioned in the non-splicing face for lying against cantilever diaphragm;Then will uniformly it be applied on the splicing face of web reinforcing plate
Spread after structure glue, web reinforcing plate is fitted in the splicing face of cantilever diaphragm, rectangular tube one is lain against into web reinforcing plate
Non- splicing face, the purpose that the side screw of portal frame, top screw reach clamping force is tightened by rotation, is stood to structure glue
After solidification, dismounting web is glued the crossbeam semi-finished product that component has been glued.
5. standard EMUs composite underbody equipment compartment crossbeam as claimed in claim 4 splicing assembly tooling, its feature
Be, using base platform, covering be glued component carry out respectively lower covering, upper covering be glued comprise the concrete steps that:By under crossbeam
On the splicing face of covering after uniform smearing structure glue, lower covering is steadily positioned in splicing frock, and by the crossbeam being glued
The lower surface of semi-finished product is fitted with the splicing face of lower covering, and square tube two is lain against to the non-splicing for the crossbeam semi-finished product being glued
Face;Then it is uniform on the splicing face of covering on crossbeam to apply the upper table spread and the crossbeam semi-finished product being glued are fitted in after structure glue
On face, clamping force is realized by square tube one and fast ram pressure, it is detachable to stand to structure adhesive curing, has been glued
Crossbeam finished product.
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CN105904721B (en) * | 2016-06-08 | 2017-10-24 | 江苏恒神股份有限公司 | Standardize equipment cabin of motor train unit carbon fibre composite crossbeam assembly tooling and method |
CN107932361B (en) * | 2017-11-21 | 2019-07-05 | 上海航天精密机械研究所 | A kind of flexible six-degree-of-freedom posture adjustment platform for the assembly of bay section class product automatic butt |
CN108656568A (en) * | 2018-04-23 | 2018-10-16 | 广州蓝圣智能科技有限公司 | A kind of automatic rubberizing equipment stood for automobile tail fin group on production line |
CN111016191A (en) * | 2019-12-25 | 2020-04-17 | 江苏亨睿碳纤维科技有限公司 | Rapid positioning and gluing method for inner plate and outer plate of composite material |
CN112793173B (en) * | 2020-12-24 | 2022-09-20 | 中国航空制造技术研究院 | Gluing-assembling integrated composite material assembly tool and assembling method |
CN114559674B (en) * | 2022-02-21 | 2022-07-22 | 常州市新创智能科技有限公司 | Sectional type composite material vehicle body assembling tool and assembling process |
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EP1657453A2 (en) * | 2004-11-11 | 2006-05-17 | Lockheed Martin Corporation | Apparatus, system and method of joining structural components with a tapered tension bond joint |
CN101913132A (en) * | 2010-08-16 | 2010-12-15 | 河南理工大学 | Rectangular magnetic steel homopolar extrusion and heteropolar interval assembly process and frock clamp |
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