CN105499242A - Cleaning system for water heater inner containers - Google Patents
Cleaning system for water heater inner containers Download PDFInfo
- Publication number
- CN105499242A CN105499242A CN201610007528.0A CN201610007528A CN105499242A CN 105499242 A CN105499242 A CN 105499242A CN 201610007528 A CN201610007528 A CN 201610007528A CN 105499242 A CN105499242 A CN 105499242A
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- China
- Prior art keywords
- water heater
- heater liner
- cleaning
- fixed
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B2209/00—Details of machines or methods for cleaning hollow articles
- B08B2209/08—Details of machines or methods for cleaning containers, e.g. tanks
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a cleaning system for water heater inner containers. The cleaning system comprises a circulating conveying chain used for hanging the water heater inner containers and a spraying shed body arranged below the circulating conveying chain, wherein the spraying shed body comprises a base and a rack arranged on the base; the rack is provided with multiple stations used for cleaning the water heater inner containers; a spraying device used for cleaning the water heater inner containers is arranged below each station; an splash-proof device used for preventing cleaning fluid from splashing to the water heater inner container on the adjacent station is arranged between every two adjacent stations. By adopting the cleaning system, the cleaning fluid can be effectively avoided from splashing to the water heater inner container on the adjacent station, so that interference on the water heater inner containers on the other stations can be avoided, the cleaning quality is effectively improved, and cleaning for the water heater inner containers with different heights and different diameters can be met; automatic cleaning for water heater inner containers is realized, so that the production efficiency can be greatly improved, the labor cost can be saved, and the labor intensity of workers can be lowered.
Description
Technical field
The present invention relates to water heater liner field, in particular a kind of water heater liner purging system.
Background technology
Present water heater liner pretreatment is all generally that employing basket soaks, flipped form carries out inner surface cleaning.Its need manually by multiple workpiece one by one be put in hanging basket, after fixed qty, then driven a vehicle by manual operation, hanging basket sling, hanging basket is put into together with workpiece in each processing solution tank that liquid medicine is housed and cleans, reach the object of cleaning workpiece.But this mode can only put into the workpiece of fixed qty at every turn, while putting into workpiece, after pre-treatment driving needs to wait for that hanging basket is filled by workman, could get up to operate by artificial traveling crane, the stand-by period is long, and not only production efficiency is low, and need a large amount of personnel to complete piece installing and pickup, labor strength is large, and cleaning way automaticity is not high, and inner surface does not wash clean clearly.
In view of this, market engenders the method adopting suspension conveyer chain hanging cleaning showers, it is that suspension conveyer chain establishes a hook, this hook is evenly to when moving ahead, similarly establish a suspension hook in the upper end of water heater liner, by artificial or mechanical mode, water heater liner is hung on suspension conveyer chain, then spray chemical washes by the spray head be positioned at below water heater liner to water heater liner, reach the object of pickling workpiece.But when cleaning water heater liner, cleaning fluid is easily splashed on the water heater liner on other stations, affects cleaning performance, cannot ensure cleaning quality; In addition, water heater liner easily rocks along with the motion of circulating conveyor chain, easily occurs that shower can not accurately just to the opening of water heater liner, thus cause shower to be difficult to accurately insert in water heater liner, thus affects production efficiency.
Therefore, prior art has yet to be improved and developed.
Summary of the invention
In view of above-mentioned the deficiencies in the prior art, the object of the present invention is to provide a kind of water heater liner purging system, it can improve cleaning quality, and effectively improves production efficiency, improves automaticity, thus reduces cost of labor.
Technical scheme of the present invention is as follows:
A kind of water heater liner purging system, comprise the circulating conveyor chain for hanging water heater liner and be located at the spray canopy body below circulating conveyor chain, described spray canopy body includes base and is located at the frame on base; Described frame is provided with multiple station for carrying out water heater liner cleaning; Be equipped with the spray equipment for cleaning water heater liner below each station, described spray equipment to be located on base and up and down relative to base; First drives cylinder to be located on base and for driving described spray equipment up and down; Be provided with between adjacent two stations for preventing cleaning fluid to be splashed to anti-splash device on the water heater liner of adjacent stations.
Described water heater liner purging system, wherein, described anti-splash device comprises fixed dam and sideboard, and the inwall of described sideboard and the outer wall of fixed dam fit tightly; Described fixed dam is arranged on base, described frame being provided with conducting wheel, being wound in the rope on conducting wheel and the second driving cylinder for driving described rope up and down, one end of described rope and sideboard are connected and fixed and drive sideboard up and down.
Described water heater liner purging system, wherein, described spray equipment comprises spray support and shower, and one end of described shower is fixed on spray support, the other end of described shower protrudes upward, and described shower is communicated with the tank for splendid attire cleaning fluid by water-supply-pipe.
Described water heater liner purging system, wherein, described base is provided with line slideway, described line slideway is provided with the slide block that linearly guide rail slides up and down, described spray support and slide block are connected and fixed, and described first drives the piston rod of cylinder to be connected and fixed with spray support.
Described water heater liner purging system, wherein, the delivery port of described water-supply-pipe is connected with described shower by flexible pipe.
Described water heater liner purging system, wherein, described water-supply-pipe is provided with water pump.
Described water heater liner purging system, wherein, described spray canopy body comprises the clamp system for clamping water heater liner further, described clamp system comprises at least two clamping parts and drives cylinder for driving described clamping part move toward one another or moving to clamp or unclamp the 3rd of water heater liner dorsad, described 3rd drives cylinder to be fixed in frame, and the described 3rd drives the piston rod of cylinder and described clamping part to be connected and fixed.
Described water heater liner purging system, wherein, the described 3rd drives the piston rod of cylinder to be connected with a piston rod support, and described piston rod support is connected and fixed by connecting rod and described clamping part.
Described water heater liner purging system, wherein, described clamp system also comprises one for driving the stroke of cylinder to carry out spacing detent mechanism to the 3rd, described detent mechanism comprises the mount pad be fixed in frame, is located at the mandrel on mount pad and is located at the sliding bearing slided on mandrel and along mandrel, and described sliding bearing and described connecting rod are connected and fixed.
The present invention compared with prior art has obvious advantage and beneficial effect, specifically, as shown from the above technical solution,
One, be provided with between adjacent two stations for preventing cleaning fluid to be splashed to anti-splash device on the water heater liner of adjacent stations, when cleaning water heater liner, to effectively prevent on water heater liner that cleaning fluid is splashed on other stations thus to avoid causing interference to the water heater liner on other stations, effectively improve cleaning quality.
Two, by spray equipment, cleaning fluid is sprayed onto on water heater liner inwall, thus water heater liner is cleaned, effectively prevent prior art and adopt the mode of soaking to cause cleaning sordid problem; And described spray equipment can be up and down relative to base, thus make the water heater liner of differing heights can share same spray equipment, make purging system of the present invention have the wider scope of application, versatility is stronger.
Three, by clamp system, water heater liner is fixedly clamped, water heater liner is avoided to rock due to the motion along with circulating conveyor chain causing shower can not accurately just to the opening of water heater liner, thus cause shower to be difficult to accurately insert in water heater liner, affect the problem of production efficiency, and its clamping has good stability, reliability is high, structure is extremely simple, clamping is convenient to operation, effectively enhances productivity, and reduces production cost., and clamp system of the present invention has good versatility, can meet the clamping of the water heater liner of different specification size.
Four, by utilizing circulating conveyor chain to carry water heater liner, thus instead of the way being picked and placeed water heater liner in prior art by manual operation, achieve the automation of water heater liner cleaning, thus can greatly enhance productivity, save cost of labor, and reduce labor strength.
Accompanying drawing explanation
Fig. 1 is the front view of the water heater liner purging system in the present invention;
Fig. 2 is the side view of the water heater liner purging system in the present invention;
Fig. 3 is the top view of the water heater liner purging system in the present invention;
Fig. 4 is the close-up schematic view of Fig. 1;
Fig. 5 is the front view of the spray equipment in the present invention;
Fig. 6 is the side view of spray equipment of the present invention;
Fig. 7 is the top view of spray equipment of the present invention;
Fig. 8 is the front view of clamp system of the present invention;
Fig. 9 is the top view schematic diagram of clamp system of the present invention;
Figure 10 is the schematic cross-section of Fig. 9 at A-A place;
Figure 11 is the schematic cross-section of Fig. 9 at B-B place;
Figure 12 is the schematic cross-section of Fig. 9 at C-C place.
Detailed description of the invention
The invention provides a kind of water heater liner purging system, for making object of the present invention, technical scheme and effect clearly, clearly, referring to accompanying drawing examples, the present invention is described in more detail.Should be appreciated that specific embodiment described herein only in order to explain the present invention, be not intended to limit the present invention.
Please refer to shown in Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the invention provides a kind of water heater liner purging system, comprise the circulating conveyor chain 20 for hanging water heater liner 10 and be located at the spray canopy body 30 below circulating conveyor chain 20, described spray canopy body 30 includes base 31 and is located at the frame 32 on base 31.Described frame 32 is provided with multiple for carrying out the station 33 that water heater liner 10 cleans; Be equipped with the spray equipment 40 for cleaning water heater liner 10 below each station 33, described spray equipment 40 to be located on base 31 and up and down relative to base 31; First drives cylinder 41 to be located on base 31 and for driving described spray equipment 40 up and down; Be provided with between adjacent two stations 33 for preventing cleaning fluid to be splashed to anti-splash device 50 on the water heater liner 10 of adjacent stations.
The present invention by being provided with anti-splash device 50 between adjacent two stations 33, when cleaning water heater liner, to effectively prevent on water heater liner that cleaning fluid is splashed on other stations thus to avoid causing interference to the water heater liner on other stations, effectively improve cleaning quality.
Wherein, described circulating conveyor chain 20 moves thus is sent on each station 33 by the water heater liner 10 hung on below it, water heater liner 10 is carried by utilizing circulating conveyor chain 20, thus instead of the way being picked and placeed water heater liner in prior art by manual operation, achieve the automation of water heater liner cleaning, thus can greatly enhance productivity, save cost of labor, and reduce labor strength.In addition, water heater liner purging system of the present invention is provided with spray equipment 40, by cleaning fluid is sprayed onto on water heater liner inwall, thus water heater liner can be cleaned, effectively prevent prior art and adopt the mode of soaking to cause cleaning sordid problem.It should be noted that purging system of the present invention is not limited to the cleaning of water heater liner, can also be applicable to be similar to the courage class of inner container structure of water heater, the cleaning of tank class workpiece.
Preferably, each station 33 can once place multiple water heater liner, thus achieve once can realize multiple water heater liner while cleaning, effectively increase work efficiency.
Preferably, as shown in Figure 2, described anti-splash device 50 comprises fixed dam 51 and sideboard 52, and the inwall of described sideboard 52 and the outer wall of fixed dam 51 fit tightly; Described fixed dam 51 is arranged on base 31, described frame 32 being provided with conducting wheel 53, being wound in the rope 54 on conducting wheel 53 and the second driving cylinder 55 for driving described rope 54 up and down, one end of described rope 54 and sideboard 52 are connected and fixed and drive sideboard 52 up and down.After described water heater liner 10 enters station 33, second drives cylinder 55 to drive, second drives the piston rod of cylinder 55 to retract drives rope 54 to move upward, sideboard 52 is lifted, and described sideboard 52 fits tightly with fixed dam 51, thus avoid cleaning fluid in cleaning process to be splashed on the water heater liner of adjacent stations, it is impacted.After cleaning, second drives the piston rod of cylinder 55 to stretch out, and drive rope 54 to move downward, sideboard 52 is put down, thus water heater liner 10 can be transported on next station and carry out other operation.It should be noted that described sideboard 52 is not limited thereto with the connected mode of fixed dam 51, in other embodiments of the invention, also can by the outer wall of described sideboard 52 and the inwall of fixed dam 51 be fitted tightly.
Preferably, described rope 54 is stainless steel rope, can acid and alkali-resistance, has good anticorrosion ability.
Preferably, as shown in Fig. 5, Fig. 6 and Fig. 7, described spray equipment 40 comprises spray support 42 and shower 43, and one end of described shower 43 is fixed on spray support 42, the other end of described shower 43 protrudes upward, and makes the water jet of its shower 43 just to described water heater liner 10.Described shower 43 is communicated with the tank 45 for splendid attire cleaning fluid by water-supply-pipe 44.Specifically, described base 31 is provided with line slideway 311, described line slideway 311 is provided with the slide block 312 that linearly guide rail 311 slides up and down, and described spray support 42 is connected and fixed with slide block 312, and described first drives the piston rod of cylinder 41 to be connected and fixed with spray support 42.When needs carry out cleaning operation, first first drive cylinder 41 to drive, drive first to drive the piston rod of cylinder 41 to protrude upward, make spray support 42 upwards movable along line slideway 311, thus shower 43 is upwards movable, the water jet of shower 43 stretches in water heater liner 10; After cleaning, first drives the piston rod of cylinder 41 to retract, and drive spray support 42 is movable downwards along line slideway 311, thus shower 43 activity is downwards separated with water heater liner 10.Described spray equipment 40 drives cylinder 41 to drive up and down by first, the water jet of the shower 43 during guarantee work is positioned at water heater liner 10 all the time, thus make cleaning fluid all be directed onto in water heater liner 10, ensure cleaning quality, avoid waste, and the water heater liner of differing heights can share same spray equipment 40, make purging system of the present invention have the wider scope of application, versatility is stronger.
Preferably, the delivery port of described water-supply-pipe 44 is connected with described shower 43 by flexible pipe 46, the length of described flexible pipe 46 should meet can not be pullled when described shower 43 has maximum distance with water-supply-pipe 44 disconnected, thus when shower 43 is up and down, guarantee can not be pullled flexible pipe 46, effectively extends its service life.Preferably, described water-supply-pipe 44 can be stainless steel tube or steel pipe, and be preferably stainless steel tube, described flexible pipe 46 is wired hose.
Preferably, described water-supply-pipe 44 is provided with water pump 47, is sprayed onto in water heater liner by water pump 47 by cleaning fluid, and after water pump 47 supercharging, cleaning performance is better.
Preferably, as shown in Fig. 8, Fig. 9, Figure 10, Figure 11 and Figure 12, described spray canopy body 30 comprises the clamp system 60 for clamping water heater liner further, described clamp system 60 comprises at least two clamping parts 61 and drives cylinder 62 for driving described clamping part 61 move toward one another or moving to clamp or unclamp the 3rd of water heater liner dorsad, described 3rd drives cylinder 62 to be fixed in frame 32, and the described 3rd drives the piston rod of cylinder 62 and described clamping part 61 to be connected and fixed.During work, by clamp system 60, water heater liner 10 is fixedly clamped, avoids water heater liner 10 to rock due to the motion along with circulating conveyor chain 20, cause shower 43 can not accurately just to the opening of water heater liner 10, thus cause shower 43 to be difficult to accurately insert in water heater liner 10, affect the problem of production efficiency, and its clamping has good stability, reliability is high, structure is extremely simple, clamping is convenient to operation, effectively enhances productivity, and reduces production cost.
Specifically, in the present embodiment, as shown in figure 12, the described 3rd drives the piston rod of cylinder 62 to be connected with a piston rod support 63, and described piston rod support 63 is connected and fixed by connecting rod 64 and described clamping part 61.Preferably, as shown in figure 11, described clamp system 60 also comprises one for driving the stroke of cylinder 62 to carry out spacing detent mechanism 70 to the 3rd, and described detent mechanism 70 comprises the mount pad 71 be fixed in frame 32, is located at the mandrel 72 on mount pad 71 and is located at the sliding bearing 73 slided on mandrel 72 and along mandrel 72; Described sliding bearing 73 is connected and fixed with described connecting rod 64.
When needs clamp water heater liner, the 3rd drives the piston rod of cylinder 62 to retract, thus drives piston rod support 63 to move to the direction near water heater liner 10, and piston rod support 63 drives clamping part 61 to move together, and clamps water heater liner 10; When needs unclamp, the 3rd drives the piston rod of cylinder 62 to stretch out, thus drives piston rod support 63 to move to the direction away from water heater liner 10, thus makes piston rod support 63 drive clamping part 61 to move together, and unclamps water heater liner 10.In clamping with the process of unclamping, sliding bearing 73 comes and goes all the time and slides on mandrel 72.Size due to water heater liner has different specifications, in order to make clamp system 60 of the present invention, there is good versatility, the length of described mandrel 72 should ensure that described clamp system 60 can clamp the water heater liner 10 of minimum diameter and the water heater liner 10 of maximum gauge, thus the water heater liner 10 of different specification size can be suitable for.
Preferably, described spray support 42, piston rod support 63 are shaped steel frame, and described connecting rod 64 is channel-section steel, its lighter in weight.
The course of work of the present invention is as follows:
When needs clean water heater liner, first, by circulating conveyor chain 20, the water heater liner 10 hung on below circulating conveyor chain 20 is transported on the appointment station 33 of spray canopy body 30, now circulating conveyor chain 20 stop motion;
Secondly, the 3rd drives the piston rod of cylinder 62 to retract, thus drives piston rod support 63 to move to the direction near water heater liner 10, and piston rod support 63 drives clamping part 61 to move together, and clamps water heater liner 10, avoids water heater liner to rock;
Then, second drives cylinder 55 to drive, and second drives the piston rod of cylinder 55 to retract drives rope 54 to move upward, and sideboard 52 is lifted, and described sideboard 52 remains and to fit tightly with fixed dam 51;
Then, first drives cylinder 41 to drive, and drives first to drive the piston rod of cylinder 41 to protrude upward, and makes spray support 42 upwards movable along line slideway 311, thus makes shower 43 upwards movable and the water jet of shower 43 stretches in water heater liner 10;
Finally, by water pump 47 cleaning fluid to be sprayed onto in water heater liner 10 through shower 43 from tank 45 and to clean.
After cleaning, first, first drives the piston rod of cylinder 41 to retract, and makes spray support 42 movable along line slideway 311 downwards, thus shower 43 is resetted downwards; Secondly, second drives the piston rod of cylinder 55 to stretch out drives rope 54 to move downward, and sideboard 52 is put down; Then, the 3rd drives the piston rod of cylinder 62 to stretch out, thus drives piston rod support 63 to move to the direction away from water heater liner 10, and piston rod support 63 drives clamping part 61 to move together, and unclamps water heater liner 10; Finally, circulating conveyor chain 20 starts to walk on, and is transported on the station of subsequent processing by water heater liner 10, repeats aforesaid operations.
Should be understood that, application of the present invention is not limited to above-mentioned citing, for those of ordinary skills, can be improved according to the above description or convert, and all these improve and convert the protection domain that all should belong to claims of the present invention.
Claims (9)
1. a water heater liner purging system, comprise the circulating conveyor chain for hanging water heater liner and be located at the spray canopy body below circulating conveyor chain, described spray canopy body includes base and is located at the frame on base; It is characterized in that, described frame is provided with multiple station for carrying out water heater liner cleaning; Be equipped with the spray equipment for cleaning water heater liner below each station, described spray equipment to be located on base and up and down relative to base; First drives cylinder to be located on base and for driving described spray equipment up and down; Be provided with between adjacent two stations for preventing cleaning fluid to be splashed to anti-splash device on the water heater liner of adjacent stations.
2. water heater liner purging system according to claim 1, is characterized in that, described anti-splash device comprises fixed dam and sideboard, and the inwall of described sideboard and the outer wall of fixed dam fit tightly; Described fixed dam is arranged on base, described frame being provided with conducting wheel, being wound in the rope on conducting wheel and the second driving cylinder for driving described rope up and down, one end of described rope and sideboard are connected and fixed and drive sideboard up and down.
3. water heater liner purging system according to claim 1, it is characterized in that, described spray equipment comprises spray support and shower, one end of described shower is fixed on spray support, the other end of described shower protrudes upward, and described shower is communicated with the tank for splendid attire cleaning fluid by water-supply-pipe.
4. water heater liner purging system according to claim 3, it is characterized in that, described base is provided with line slideway, described line slideway is provided with the slide block that linearly guide rail slides up and down, described spray support and slide block are connected and fixed, and described first drives the piston rod of cylinder to be connected and fixed with spray support.
5. water heater liner purging system according to claim 3, is characterized in that, the delivery port of described water-supply-pipe is connected with described shower by flexible pipe.
6. water heater liner purging system according to claim 5, is characterized in that, described water-supply-pipe is provided with water pump.
7. water heater liner purging system according to claim 1, it is characterized in that, described spray canopy body comprises the clamp system for clamping water heater liner further, described clamp system comprises at least two clamping parts and drives cylinder for driving described clamping part move toward one another or moving to clamp or unclamp the 3rd of water heater liner dorsad, described 3rd drives cylinder to be fixed in frame, and the described 3rd drives the piston rod of cylinder and described clamping part to be connected and fixed.
8. water heater liner purging system according to claim 7, is characterized in that, the described 3rd drives the piston rod of cylinder to be connected with a piston rod support, and described piston rod support is connected and fixed by connecting rod and described clamping part.
9. water heater liner purging system according to claim 8, it is characterized in that, described clamp system also comprises one for driving the stroke of cylinder to carry out spacing detent mechanism to the 3rd, described detent mechanism comprises the mount pad be fixed in frame, is located at the mandrel on mount pad and is located at the sliding bearing slided on mandrel and along mandrel, and described sliding bearing and described connecting rod are connected and fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610007528.0A CN105499242B (en) | 2016-01-07 | 2016-01-07 | A kind of water heater liner purging system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610007528.0A CN105499242B (en) | 2016-01-07 | 2016-01-07 | A kind of water heater liner purging system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105499242A true CN105499242A (en) | 2016-04-20 |
| CN105499242B CN105499242B (en) | 2018-03-06 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610007528.0A Active CN105499242B (en) | 2016-01-07 | 2016-01-07 | A kind of water heater liner purging system |
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| KR20070114442A (en) * | 2006-05-29 | 2007-12-04 | 전병렬 | Nozzle ratate and ascent and descent jet-type bottle washing device and apparatus |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN105499242B (en) | 2018-03-06 |
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