A kind of cylinder of steel surface maintenance device with automatic charging function
Technical field
The present invention relates to a kind of cylinder of steel surface maintenance device with automatic charging function.
Background technology
It is well known that in China's chemical industry, large-scale stainless steel storage tank can be usually used, for storing chemical industry original
To expect or as reaction vessel, some storage tanks are needed to be arranged on outdoor place, and etch-proof coating is coated with outer wall,
Coating receives boisterous influence over time, either unintentionally scratches or the erosion of perishable raw material is easy
Damage, the defencive function of tank skin is lost.Need manually to safeguard tank surface, supplement spraying spray coating liquor(Anticorrosion liquid
Or other protection liquid), because the volume of stainless steel storage tank is larger, height is higher, and manual operation wastes time and energy.If energy
Operation is remotely controlled by device, the efficiency of maintenance will be greatly improved;In every case it is that the machine of straighforward operation has electricity use
The drawbacks of too fast, if the half device in operation can not be run because of not enough power supply, maintenance will be made to have reached an impasse.Prior art
Urgent need one kind can facilitate to be safeguarded to cylinder of steel surface, and with the cylinder of steel surface maintenance device of voluntarily charge function.
The content of the invention
It is an object of the invention to overcome defect present in prior art, there is provided one kind can facilitate to be carried out to cylinder of steel surface
Safeguard, and the cylinder of steel surface maintenance device with automatic charging function.
To achieve the above object, the technical scheme is that providing a kind of cylinder of steel surface with automatic charging function
Attending device, including vehicle frame and be arranged at bottom of frame be used for and cylinder of steel surface engagement roller, the vehicle frame corner be provided with use
In the magnetic suck part that vehicle frame absorption is pressed on to cylinder of steel surface;The roller and motor drive connection, the driving electricity
Machine is battery powered;Polishing tank and spray assembly are additionally provided with the vehicle frame;The vehicle frame surface, polishing tank surface and spraying
Flexible solar battery film, the flexible solar battery film and battery charging connection are also pasted with assembly surface.It is logical
Cross to climb with drive device using device described herein and arrive cylinder of steel surface, the surface that there is a problem is sprayed
Operation is applied, prevents cylinder of steel case depth from corroding.Meanwhile by flexible solar battery film can under daytime operating condition with
Shi Jinhang charges, and improves the activity duration of equipment.
Preferably, extension charging panel is additionally provided with the vehicle frame, the extension charging panel is with frame end by turning
Axis connection.Such design can extend the area of charging by extension charging panel, improve charging rate.
Preferably, the extension charging panel front and back is pasted with flexible solar battery film, described soft
Property solar battery thin film and battery charging connection.Such charging panel that no matter extends that designs is under opening or closed configuration
The effect of charging is can act as, charge efficiency is higher in the on-state certainly.
Preferably, the extension charging panel can do 180 degree rotation around the shaft, and the extension charging panel is overturn to bottom
When, the spacing cooperation in the extension charging panel edge adjacent with rotating shaft and vehicle frame edge contacts, the extension charging panel edge table being in contact
Dovetail groove is respectively equipped with face and base edge surface, the dovetail channel opening is relative, is set in the relative dovetail groove of the opening
There is the chock for coordinating grafting to prevent extension charging panel from turning round with it.Such design can pass through after extension charging panel is opened
Chock prevents extension charging panel from rocking and turning round, and improves the stability of equipment.
Preferably, the extension charging panel is cystosepiment.Such design is beneficial to the weight for reducing extension charging panel,
Mitigate the burden of vehicle frame.
Preferably, the polishing tank includes polishing tank shell, and the polishing tank outer casing bottom is provided with grinding head, described
Grinding head upper end is connected with drive rod, the drive rod and polishing servomotor drive connection;The polishing tank shell upper is set
Limited location block, the drive rod are rotatablely connected through limited block and by bearing and limited block;The polishing tank shell and vehicle frame
Connection is slided up and down, the vehicle frame, which is provided with, to be used to accommodate the polishing tank through hole that polishing tank slides up and down, the polishing tank through hole
Edge is provided with the gear for being used for driving polishing tank to slide up and down, and the gear engages with polishing tank wall.Adjusted by gear
The upper-lower position of polishing tank, when vehicle frame is travelled to pending position, polishing tank is fallen so that grinding head connects with cylinder of steel surface
Touch, by polishing, servomotor drives grinding head to rotate to play the painting that by surface preparation to be sprayed, some will be come off
Layer decortication polishes off, and then sprays spray coating liquor again, improves the adhesion effect of spray coating liquor, polishing tank shell upper can provided with limited block
To improve the rotational stability of drive rod.
Preferably, the gear at the polishing tank through hole edge is provided with multiple, and multiple gears are around polishing tank through hole side
Edge is uniform, at least one in the multiple gear and lift servo motor drive connection.Such design causes at least one
As power source, other gears coordinate to be rotated gear, can so improve the stability that polishing tank is run up and down.
Preferably, the spray assembly includes spray assembly shell and the spraying being enclosed in spray assembly shell
Liquid, the spraying hydraulic coupling are stored in spray coating liquor reservoir bag, and the spray assembly outer casing bottom is provided with shower nozzle, and the shower nozzle leads to
Catheter is crossed with being connected inside spray coating liquor reservoir bag, the catheter is provided with application valve body;The spray coating liquor reservoir bag is bullet
Property latex rubber bag, the spray coating liquor are poured into elastic emulsion bag by external pressure and force spray coating liquor reservoir bag in spray assembly shell
Portion is in swelling state, and when application valve body is under opening, spray coating liquor squeezes spray coating liquor by spray coating liquor reservoir bag convergent force
Extrude shower nozzle.By the way that spraying hydraulic coupling to be stored in spray coating liquor reservoir bag and can be transported spray assembly to cylinder of steel by vehicle frame
Surface, opening controlling valve body, spray coating liquor are forced out out of spray coating liquor reservoir bag, are sprayed on cylinder of steel surface.
Preferably, the spray assembly enclosure is additionally provided with the magnetic patch slided up and down along spray assembly shell, institute
State magnetic patch to be arranged between spray coating liquor reservoir bag and spray assembly cover top portion, the magnetic patch is used for cylinder of steel adsorption to add
By force to the extruding of spray coating liquor reservoir bag;The spray assembly shell is non-ironware.Such design allows spray coating liquor to rely on
The collective effect of the convergent force of spray coating liquor reservoir bag and the pressure of magnetic patch and realize spraying;Masking liquid reservoir bag and magnetic patch are matched somebody with somebody simultaneously
Conjunction, which is advantageous to spray pressure, tends to a relatively stable state, under beginning state, magnetic patch apart from cylinder of steel surface farther out, pressure compared with
It is small, and the elastic module of spray coating liquor reservoir bag is larger, convergent force is stronger, and with the Stepwize Shrink of spray coating liquor reservoir bag, elasticity becomes
Amount reduces, and magnetic patch is progressively close apart from cylinder of steel surface, and attraction is strengthened, and pressure increases, and so entirely spray coating liquor is being extruded
During, can mutually be made up between the convergent force and magnetic patch pressure of spray coating liquor reservoir bag, summation tend to one it is relatively stable
State, be advantageous to the realization of spraying effect.Outside is eliminated simultaneously to be used to, by the compression pump of strong spray pressure, simplify structure
Same technique effect is reached.
Preferably, the position that the polishing tank wall engages with gear is provided with teeth bar, and the teeth bar is arranged on
The middle part of polishing tank wall.Such design is beneficial to polishing tank and coordinated with gear, and the set location of teeth bar is according to polishing
Depending on the displacement of operation up and down of tank, polishing tank through hole, which can be set, accommodates the cell body that teeth bar passes through.
Preferably, the shower nozzle of the spray assembly is towards bottom of frame, the spray assembly shell and vehicle frame grafting
It is fixed.Such design spray assembly is connected firmly with vehicle frame, and when the spray coating liquor use in spray assembly finishes, can general
A new spray assembly is changed after spray assembly dismounting, heightens the activity duration.
Preferably, the roller and motor drive connection, and roller is connected with steering mechanism, the driving electricity
Machine, steering mechanism and battery powered connect.The operation and steering of car body are realized by said structure, spray assembly is transported to need
The cylinder of steel surface to be safeguarded;The roller control mode of the application is remote control, and power drive structure and steering structure are existing distant
Mechanism general in automobile is controlled, is not repeated herein.
Preferably, the magnetic suck part is magnet base, the magnet base include outside soft magnetic materials shell and
Be rotatably connected the permanent magnetic magnet in soft magnetic materials shell, and the permanent magnetic magnet rotation outer rim is provided with a pair of brass magnetic isolation plates.This
The design of sample can be by quickly rotating absorption and separation of the permanent magnetic magnet realization to cylinder of steel surface.
Preferably, air-vent is offered on the spray assembly shell.Such design is beneficial to magnetic patch in spraying group
Slide in part shell and spray coating liquor reservoir bag expanded in spray assembly shell or during contraction distortion gas suction and discharge.
Preferably, a latex balloon, the latex balloon and elasticity breast are additionally provided with inside the elastic emulsion bag
Connected at the top of poly-bag;The elastic emulsion bag thickness is 0.5 ~ 3mm;The latex balloon thickness is 0.1 ~ 1mm.Such design
When soon having been sprayed beneficial to the spray coating liquor in elastic emulsion bag, magnetic patch is avoided to elastic emulsion bag excessive compression;In elastic breast
After poly-bag restores to the original state, if extruded it, folding and folding line are easily formed at extruding, reduces the elasticity of latex
Can, latex balloon is arranged in elastic emulsion bag, elastic emulsion bag can be realized by latex balloon and supported, prevent its shape
Into folding and folding line.Latex balloon in elastic emulsion bag can the progressively volume increasing with the reduction of internal spray liquid usage amount
Greatly, support is advantageously implemented, is poured into again after spray coating liquor, due to the pressure increase in elastic emulsion bag, latex balloon volume
It can reduce, such design can realize protection of the latex balloon to elastic emulsion bag, again will not be because of latex balloon volume mistake
Cause greatly to take space in elastic emulsion bag, cause spray coating liquor storage area insufficient.
Preferably, the magnetic patch and spray coating liquor reservoir bag contact position are be bonded by binding agent.Such design profit
When spray coating liquor reservoir bag is in expansion and contraction magnetic patch can be driven to move together;Needed in spray assembly shell in level, magnetic patch
Overcome certain frictional force, such design can be shunk by spray coating liquor reservoir bag pulls magnetic patch to apart from cylinder of steel surface
Nearer position, beneficial to the formation of magnetic patch and cylinder of steel superficial attractive forces;The shower nozzle of spray assembly shell upward when, magnetic patch need gram
Self gravitation is taken, such design can be shunk by spray coating liquor reservoir bag pulls magnetic patch to the position nearer apart from cylinder of steel surface
Put, beneficial to the formation of magnetic patch and cylinder of steel superficial attractive forces.
Preferably, it is additionally provided with brass magnetic isolation unit part between magnetic patch and the spray assembly cover top portion.It is such to set
Meter can completely cut off the attraction of the outer bound pair magnetic patch of spray assembly cover top portion, avoid the unnecessary interference of other iron components.
Preferably, the magnetic patch side wall is provided with PTFE anti-wear with spray assembly outer casing inner wall contact position
Layer.Such design is beneficial to reduce the frictional force between magnetic patch and spray assembly outer casing inner wall, while enhances magnetic patch outer wall volume
Wearability.
Preferably, lubricating oil is coated with the spray assembly outer casing inner wall.Such design is beneficial to smaller spraying
The frictional force of package shell inwall, slided beneficial to magnetic patch in spray assembly shell, beneficial to spray coating liquor reservoir bag in spray assembly
It is damaged less when the interior expansion of shell or contraction distortion with being rubbed in spray assembly shell.
Preferably, the shower nozzle and catheter junction sealed set, the catheter connect with spray coating liquor reservoir bag
Connect place's sealed set.Such design causes shower nozzle to be connected with catheter, by forming high pressure sealing connection in junction, keeps away
Exempt to should be during spraying pressure is excessive and leakage;Such design causes catheter to be connected with spray coating liquor reservoir bag, by even
The place of connecing forms high pressure sealing connection, avoid should be during spraying pressure is excessive and leakage.The spraying etch-proof spray coating liquor of liquid level,
Such as paint, the liquid coating such as epoxy resin coating.
The advantages of the present invention are:It can be climbed and arrived with drive device by using device described herein
Cylinder of steel surface, spraying operation is carried out to the surface that there is a problem, prevents cylinder of steel case depth from corroding.
Brief description of the drawings
Fig. 1 is schematic structural view of the invention;
Fig. 2 is extension charging panel deployed configuration schematic diagram of the present invention;
Fig. 3 is spray assembly internal structure schematic diagram;
Fig. 4 is polishing tank internal structure schematic diagram.
In figure:1st, spray assembly shell;2nd, spray coating liquor;3rd, shower nozzle;4th, catheter;5th, application valve body;6th, elastic emulsion
Bag;7th, magnetic patch;8th, cylinder of steel surface;9th, brass magnetic isolation unit part;10th, PTFE anti-wear layer;11st, air-vent;12nd, latex gas
Capsule;13rd, roller;15th, polishing servomotor;16th, soft magnetic materials shell;17th, permanent magnetic magnet;18th, brass magnetic isolation plate;19th, vehicle frame;
20th, polishing tank shell;21st, grinding head;22nd, drive rod;23rd, limited block;24th, gear;25th, teeth bar;26th, lift servo electricity
Machine;27th, extension charging panel;28th, rotating shaft;29th, flexible solar battery film;30th, dovetail groove;31st, chock.
Embodiment
With reference to the accompanying drawings and examples, the embodiment of the present invention is further described.Following examples are only
For clearly illustrating technical scheme, and can not be limited the scope of the invention with this.
As Figure 1-Figure 4, a kind of cylinder of steel surface maintenance device with automatic charging function, including vehicle frame 19 and setting
In the roller 13 that the bottom of vehicle frame 19 is used for and cylinder of steel surface 8 coordinates, 19 4 jiaos of the vehicle frame, which is provided with, to be used for the adsorption pressure of vehicle frame 19
Tightly in the magnetic suck part on cylinder of steel surface 8;The roller 13 and motor drive connection, the motor are supplied by battery
Electricity;Polishing tank and spray assembly are additionally provided with the vehicle frame 19;The surface of vehicle frame 19, polishing tank surface and spray assembly table
Flexible solar battery film 29, the flexible solar battery film 29 and battery charging connection are also pasted with face.
Extension charging panel 27 is additionally provided with the vehicle frame 19, the extension charging panel 27 passes through rotating shaft 28 with the end of vehicle frame 19
Connection.
The front and back of extension charging panel 27 is pasted with flexible solar battery film 29, the flexible solar
Battery thin film 29 and battery charging connection.
The extension charging panel 27 28 can do 180 degree rotation around the shaft, when the extension charging panel 27 is overturn to bottom, with
The spacing cooperation contact in the adjacent edge of extension charging panel 27 of rotating shaft 28 and the edge of vehicle frame 19, the edge of extension charging panel 27 being in contact
Dovetail groove 30 is respectively equipped with surface and base edge surface, the dovetail groove 30 is open relatively, the relative dovetail of the opening
The chock 31 for coordinating grafting to prevent extension charging panel 27 from turning round with it is provided with groove 30.
The extension charging panel 27 is cystosepiment.
The polishing tank includes polishing tank shell 20, and the bottom of polishing tank shell 20 is provided with grinding head 21, the polishing
First 21 upper end is connected with drive rod 22, the drive rod 22 and the polishing drive connection of servomotor 15;The polishing tank shell 20
Top is provided with limited block 23, and the drive rod 22 is rotatablely connected through limited block 23 and by bearing and limited block 23;It is described to beat
Grinding jar shell 20 is slided up and down with vehicle frame 19 and is connected, and the vehicle frame 19, which is provided with, to be used to accommodate the polishing tank that polishing tank slides up and down
Through hole, the polishing tank through hole edge are provided with the gear 24 for being used for driving polishing tank to slide up and down, the gear 24 and polishing tank
Outer wall engages.
The gear 24 at the polishing tank through hole edge is provided with multiple, and multiple gears 24 are uniform around polishing tank through hole edge,
At least one in the multiple gear 24 and the drive connection of lift servo motor 26.
The spray assembly includes spray assembly shell 1 and the spray coating liquor 2 being enclosed in spray assembly shell 1, the spray
The pressure of masking liquid 2 is stored in the reservoir bag of spray coating liquor 2, and the bottom of spray assembly shell 1 is provided with shower nozzle 3, and the shower nozzle 3 is by leading
For liquid pipe 4 with being connected inside the reservoir bag of spray coating liquor 2, the catheter 4 is provided with application valve body 5;The reservoir bag of spray coating liquor 2 is bullet
Property latex rubber bag 6, the spray coating liquor 2 poured into elastic emulsion bag 6 by external pressure and forces the reservoir bag of spray coating liquor 2 outside spray assembly
The inside of shell 1 is in swelling state, and when application valve body 5 is under opening, spray coating liquor 2 will by the reservoir bag convergent force of spray coating liquor 2
Spray coating liquor 2 squeezes out shower nozzle 3.
The magnetic patch 7 slided along spray assembly shell about 1 is additionally provided with inside the spray assembly shell 1, the magnetic patch 7 is set
Put between the reservoir bag of spray coating liquor 2 and the top of spray assembly shell 1, the magnetic patch 7 is used for and cylinder of steel surface 8 is adsorbed with reinforcement pair
The extruding of the reservoir bag of spray coating liquor 2;The spray assembly shell 1 is non-ironware.7 preferred permanent magnet of magnetic patch.
The position that the polishing tank wall engages with gear 24 is provided with teeth bar 25, and the teeth bar 25 is arranged on polishing tank
The middle part of outer wall.
The shower nozzle 3 of the spray assembly is towards the bottom of vehicle frame 19, the spray assembly shell 1 and the plugged and fixed of vehicle frame 19.
The roller 13 and motor drive connection, and roller 13 is connected with steering mechanism.
The magnetic suck part is magnet base, and the magnet base includes outside soft magnetic materials shell 16 and rotatable connection exists
Permanent magnetic magnet 17 in soft magnetic materials shell 16, the permanent magnetic magnet 17 rotate outer rim and are provided with a pair of brass magnetic isolation plates 18.
Spray assembly shell 1 and vehicle frame 19 can be the working of plastics or Al-alloy parts of hard, so as to the weight of mitigation.
Air-vent 11 is offered on the spray assembly shell 1.
It is additionally provided with inside the elastic emulsion bag 6 provided with a latex balloon 12, the latex balloon 12 and elastic emulsion
The top of bag 6 connects;The thickness of elastic emulsion bag 6 is;The thickness of latex balloon 12 is 0.1 ~ 1mm.
The magnetic patch 7 and the reservoir bag contact position of spray coating liquor 2 are be bonded by binding agent.
Brass magnetic isolation unit part 9 is additionally provided between the top of magnetic patch 7 and spray assembly shell 1.It can be brass magnetic isolation plate
18 or there is the sprayed coating of brass material, can be arranged on magnetic patch 7 can also be in the top inner wall of spray assembly shell 1.
The side wall of magnetic patch 7 is provided with PTFE anti-wear layer 10 with the inwall contact position of spray assembly shell 1.
Lubricating oil is coated with the inwall of spray assembly shell 1.
The shower nozzle 3 and the junction sealed set of catheter 4, the catheter 4 seal with the reservoir bag junction of spray coating liquor 2
Set.
When safeguard manipulation, permanent magnetic magnet 17 is rotated first, and soft magnetic materials and cylinder of steel surface 8 are formed into magnetic suck closes
System, so vehicle frame 19 is adsorbed by magnetic suck part and is pressed on cylinder of steel surface 8, the either bottom surface of vehicle frame 19 is towards any direction
Absorption connection can be realized;Control roller 13 rotates, and vehicle frame 19 is moved into cylinder of steel surface 8 position damaged occurs;Pass through liter
Drop the drive gear 24 of servomotor 26 rotate, gear 24 coordinates with teeth bar 25, will polishing tank shell 20 along polish tank through hole to
Under slide, after grinding head 21 contacts with cylinder of steel surface 8, lift servo motor 26 is out of service;Start polishing servomotor 15
Driving drive rod 22 rotates, and drives grinding head 21 to rotate, the limited area of grinding head 21, vehicle frame 19 is moved by motor
The area of polishing can be improved;Treat after the decortication on cylinder of steel surface 8 is polished off, control roller 13 is rotated, and spray assembly is moved
Move the position just polished;
So that shower nozzle 3 is towards 8 locality to be sprayed of cylinder of steel surface;Opening controlling valve body 5, spray coating liquor 2 rely on spray coating liquor 2
Reservoir bag convergent force, and magnetic patch 7 extrude spray coating liquor 2 to the extruding force of the reservoir bag of spray coating liquor 2 with the adsorption of cylinder of steel surface 8
Go out shower nozzle 3, so as to realize spraying operation.Application valve body 5 is closed after spraying, carries out the spray of next position if desired
Aforesaid operations can be circulated by applying operation;If spraying finishes, car body is remotely controlled to lower position, permanent magnetic magnet 17 will be rotated, will
Soft magnetic materials is eliminated with the magnetic suck relation of cylinder of steel surface 8, and vehicle frame 19 is removed;
As a preferred embodiment, by the cooperation of the reservoir bag of spray coating liquor 2 and magnetic patch 7, spray coating liquor 2 can store up by spray coating liquor 2
Deposit the collective effect of the convergent force of bag and the pressure of magnetic patch 7 and realize spraying;The cooperation of masking liquid reservoir bag and magnetic patch 7 is favourable simultaneously
Tending to a relatively stable state in spray pressure, under beginning state, apart from cylinder of steel surface 8 farther out, pressure is smaller for magnetic patch 7,
And the elastic module of the reservoir bag of spray coating liquor 2 is larger, convergent force is stronger, with the Stepwize Shrink of the reservoir bag of spray coating liquor 2, elastic module
Reduce, and magnetic patch 7 is progressively close apart from cylinder of steel surface 8, attraction is strengthened, and pressure increases, and so entirely spray coating liquor 2 is being extruded
During, can mutually be made up between the convergent force and the pressure of magnetic patch 7 of the reservoir bag of spray coating liquor 2, summation tend to one it is more steady
Fixed state, be advantageous to the realization of spraying effect.Eliminate simultaneously outside for the compression pump of strong spray pressure, simplification to be finished
Structure has reached same technique effect;
After the reinstatement of elastic emulsion bag 6, latex balloon 12 is arranged in elastic emulsion bag 6, can pass through latex gas
Capsule 12 is realized to elastic emulsion bag 6 and supported, and is prevented the excessive extrusion of magnetic patch 7 and is formed folding and folding line;Now pass through external equipment
It is filled with spray coating liquor 2 again into elastic emulsion bag 6, due to the pressure increase in elastic emulsion bag 6, the volume of latex balloon 12 can be by
It is tapered small.
Mutually isostructural spray assembly can be replaced grafting by the use of spray coating liquor 2 in a spray assembly after finishing
On vehicle frame 19, continue operation, improve the activity duration of device.
Due to drivings such as the motor in the application, application valve body 5, polishing servomotor 15, lift servo motors 26
Power all is provided by battery, so battery is using occurring electric power not foot phenomenon after some time.In the surface of vehicle frame 19, polishing tank
Flexible solar battery film 29 is also pasted with surface and spray assembly surface, can be constantly right in the sun during operation
Battery is charged.In order to further improve charge efficiency, extension charging panel 27, extension charging panel are additionally provided with the vehicle frame 19
27 front and backs are pasted with flexible solar battery film 29, in use, extension charging panel 27 is rotated into 180 degree and vehicle frame
19 edges are spacing to coordinate contact, stoppers dovetail groove 30 with chock 31, prevents its rotation.In the extension charging of charging panel 27 that need not extend
When, extension charging panel 27 is spun up, fixed temporarily with the surface of vehicle frame 19;The front and back of extension charging panel 27 attaches flexible
Solar battery thin film 29, so either deploying or packing up, extension charging panel 27 can act as charging effect, simply exist
Deploy under shape body, the flexible solar battery film 29 for being originally extended the surface of vehicle frame 19 that charging panel 27 blocks can also be simultaneously
Play charging effect.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, without departing from the technical principles of the invention, some improvements and modifications can also be made, these improvements and modifications
Also it should be regarded as the protection domain of invention.