CN105498842A - Fatty acid methyl ester ethoxylation catalyst and application thereof - Google Patents
Fatty acid methyl ester ethoxylation catalyst and application thereof Download PDFInfo
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Abstract
The invention relates to a fatty acid methyl ester ethoxylation catalyst, and mainly solves the technical problems of wide EO distribution and many side products of catalyst reaction products in the prior art. According to a technical scheme, the fatty acid methyl ester ethoxylation catalyst comprises the following components: (a) an alkaline earth metal carboxylate; (b) at least one of a Zn salt and a Cd salt; and (c) N-hydroxylimide. The catalyst well solves the technical problems, and can be used for the production of fatty acid methyl ester ethoxylation.
Description
Technical field
The present invention relates to fatty acid methyl ester ethoxylation catalyst, its preparation method and the application in fatty acid methyl ester ethoxylation.
Background technology
Fatty acid methyl ester ethoxy compound (ethoxylatedfattyacidmethylesters), being called for short FMEE, is a kind of ester-ether type non-ionic surface active agent of novel pair of end-blocking.Because fatty acid methyl ester ethoxy compound one end has-OCH similar to grease
3, the advantages such as according to the principle of similar compatibility, compared with traditional fatty acid polyether, aliphatic alcohol polyether etc., have stronger dirt-removing power, have good water solubility, fusing point is low, and emulsion dispersion ability is strong, and foam is few; This product is easily degraded in addition, is a kind of real environment-friendly type surfactant.Fatty acid methyl ester compound is applied in leather, weaving, cosmetic industry widely.FMEE close to TX, NP and OP series containing APEO, under the background abroad to environmental protection strict demand, uses FMEE to replace the toy, floor, textile garment etc. of TX or NP process, can reduce the trade dispute caused in exit procedure in various performance.
Because fatty acid methyl ester contains active hydrogen unlike aliphatic acid, fatty alcohol or fatty amine etc., therefore ethoxylation (ethyleneoxide addition is difficult to traditional acid base catalysator, i.e. EO addition), namely enable, conversion ratio is also low, product impurity content is high, mostly adopts bimetallic or poly-metal deoxide or salt as catalyst at present.Reaction temperature is 160 ~ 180 DEG C, reaction pressure at about 0.3MPa, catalyst amount 0.1 ~ 1.0%.
US Patent No. 6008392 (ProcessforPreparingAlkoxylatedFattyAcidAlkylEsters) discloses a kind of fatty acid methyl ester ethoxylation catalyst, catalyst, mainly based on Al/Mg hydrotalcite, adds a small amount of LiOH or SnO simultaneously
2form.For methyl laurate ethoxylation, find not add LiOH or SnO
2time, unreacted EO content, more than 1.5%, EO profile exponent [EO adduction number accounts for the content (wherein n is the EO adduction number of major constituent) (not comprising raw alcohol and PEG) in total component in the component of n ± 2 scope], is less than 70%; Add LiOH or SnO
2better, but catalyst amount is all more than 1.0%, and reaction speed is slow.
US Patent No. 5220246 (ProcessforAlkoxylationofEstersandProductsProducedTherefr om) discloses a kind of active alkoxide calcium aluminium composite catalyst for coconut acid methylester ethoxylation, the average adduct number of EO is 8, in product, polyethylene glycol is higher than 2.0%, unreacted fatty acid methyl ester is greater than 0.5%, and catalyst amount is 1.0%.
The weak point of the catalyst of above-mentioned prior art is: in product, EO distribution is wide, accessory substance is many.
Summary of the invention
One of technical problem to be solved by this invention is the problem that in the fatty acid methyl ester ethoxylated product existed in prior art, EO distribution is wide, accessory substance is many, a kind of catalyst for fatty acid methyl ester ethoxylation is newly provided, when this catalyst is used for fatty acid methyl ester ethoxylation, there is fatty acid methyl ester ethoxylated product EO narrowly distributing, feature that accessory substance is few.
Two of technical problem to be solved by this invention is preparation methods of the described catalyst of one of above-mentioned technical problem.
Three of technical problem to be solved by this invention is the application in fatty acid methyl ester ethoxylation of the described catalyst of one of above-mentioned technical problem.
For one of solving the problems of the technologies described above, technical scheme of the present invention is as follows: fatty acid methyl ester ethoxylation catalyst, comprises following component:
(a) alkaline earth metal carboxylation;
At least one in (b) Zn salt and Cd salt;
(c) N-hydroxy imide.
As preferred technical scheme, described catalyst consists of: (a) alkaline earth metal carboxylate, 20 ~ 50%; B at least one of () Zn salt and Cd salt, amounts to 5 ~ 15%; (c) N-hydroxy imide, surplus.Described Zn salt is such as but not limited to ZnSO
4, described Cd salt is such as but not limited to CdSO
4.
In technique scheme, at least one in described alkaline-earth metal preferred Mg, Ca, Sr and Ba.Described alkaline-earth metal more preferably comprises Mg and Ba simultaneously.As an example, following component is comprised: N-hydroxy-succinamide and/or N-hydroxy maleimide and Mg (AC)
2with Ba (AC)
2.
In technique scheme, described carboxylic acid is preferably C
2~ C
4carboxylic acid.
In technique scheme, described carboxylate is preferably monoacid or polyacid.
In technique scheme, at least one in the material group that described N-hydroxy imide is preferably made up of N-hydroxy-succinamide, N-hydroxy maleimide, N-xenol dicarboximide, N-hydroxyl-1,8-naphthalimide, tert-butyl benzene imidodicarbonic diamide.Described N-hydroxy imide more preferably comprises N-hydroxy-succinamide and N-hydroxy maleimide simultaneously.As an example, following component is comprised: N-hydroxy-succinamide and N-hydroxy maleimide and alkaline earth metal carboxylation Mg (AC)
2(or Ba (AC)
2).
As the most preferred technical scheme, described N-hydroxy imide more preferably comprises N-hydroxy-succinamide and N-hydroxy maleimide simultaneously, and described alkaline earth metal carboxylation more preferably comprises the carboxylate of Mg and the carboxylate of Ba simultaneously.Only as an example, such as described catalyst comprises following component: N-hydroxy-succinamide, N-hydroxy maleimide, Mg (AC)
2, Ba (AC)
2with Zn salt.
For solve the problems of the technologies described above two, technical scheme of the present invention is as follows: the preparation method of catalyst described in any one of the technical scheme of one of above-mentioned technical problem, comprises the following steps:
(1) at least one in alkaline earth metal carboxylation, Zn salt and Cd salt and N-hydroxy imide and water are mixed to get mixture;
(2) by the mixture hydrothermal treatment consists of (1) gained;
(3) dry.
In technique scheme, in step (1) by quality ratio, preferred water: (at least one+N-hydroxy imide in alkaline earth metal carboxylation+Zn salt and Cd salt)=(5 ~ 10): 1.
In technique scheme, the temperature of step (2) hydrothermal treatment consists is 50 ~ 100 DEG C.
In technique scheme, step (2) hydrothermal conditions preferably 2 ~ 8 hours.
For solve the problems of the technologies described above three, technical scheme of the present invention is as follows: the application of catalyst described in any one of the technical scheme of one of above-mentioned technical problem in fatty acid methyl ester ethoxylation.Aliphatic acid described in described fatty acid methyl ester is preferably C
4~ C
20aliphatic acid; More preferably C
6~ C
12aliphatic acid.
The concrete using method of catalyst of the present invention can be but be not limited to: add in autoclave by fatty acid methyl ester and catalyst (0.1 ~ 0.8wt% for fatty acid methyl ester), be warming up to 60 ~ 80 DEG C under stirring, vacuumize and remove moisture and low-boiling point material; Then by the atmosphere in nitrogen displacement autoclave; At temperature 150 ~ 180 DEG C and pressure 0.3 ~ 0.6MPa, drip oxirane (EO) to required amount; After aging 30 ~ 120min, logical cooling water cools, and product is shifted out in release.
Evaluation result shows, the fatty acid methyl ester ethoxylated products EO profile exponent of catalyst of the present invention is greater than 80%, total byproduct (polyethylene glycol, unreacted fatty acid methyl ester) is less than 1.0wt%, and catalyst amount is less than 1.0wt% (accounting for output aggregate quality).Therefore catalyst provided by the invention has ethoxylated products EO narrowly distributing, feature that byproduct is few.
The preparation method of catalyst of the present invention, as optional detailed description of the invention, step is as follows:
(1) choose at least one in alkaline earth metal carboxylation and Zn salt and Cd salt and N-hydroxy imide mixes with pure water, the quality of pure water is 5 ~ 10 times of above-mentioned solid material.
(2) by the mixture of (1) gained at 50 ~ 100 DEG C, mixing speed is 600 ~ 1000rpm hydrothermal treatment consists 2 ~ 8 hours, cooling, dry obtain sample compressing tablet, fragmentation, screening, get its 100 ~ 200 order sample and be required catalyst.
Below by embodiment, the invention will be further elaborated.
Detailed description of the invention
[embodiment 1]
Take 40g acetic anhydride magnesium and the anhydrous ZnSO of 10g respectively
4and 50gN-HOSu NHS adds in 800g pure water, 85 DEG C, 800rpm mixing speed Water Under heat treatment 4 hours, leave standstill 10 hours; Then 110 DEG C of dryings 18 hours, 100-200 object sample is got after compressing tablet, fragmentation, screening as catalyst.
Above-mentioned catalyst 0.5g is joined in 100g methyl laurate, puts into while stirring in the autoclave of 1L; Autoclave is warming up to 80 DEG C, vacuum drying 10min, then replaces 3 times with High Purity Nitrogen, is warming up to 150 DEG C, import EO, maintain the temperature between 150 ~ 180 DEG C, pressure is at 0.4MPa, and reaction 30min to EO addition is 144g, aging 30min, be cooled to room temperature and release material, be weighed as 244g, obtaining average EO adduct number is the lauric acid methyl ester ethoxylate of 7.In product, various content of material adopts GC-MS to analyze.Conveniently compare, catalyst formulation is in table 1, and analysis result is in table 2.
[embodiment 2]
Take 40g acetic anhydride magnesium and the anhydrous ZnSO of 10g respectively
4and 50gN-hydroxy maleimide adds in 800g pure water, 85 DEG C, 800rpm mixing speed Water Under heat treatment 4 hours, leave standstill 10 hours; Then 110 DEG C of dryings 18 hours, 100-200 object sample is got after compressing tablet, fragmentation, screening as catalyst.
Above-mentioned catalyst 0.5g is joined in 100g methyl laurate, puts into while stirring in the autoclave of 1L; Autoclave is warming up to 80 DEG C, vacuum drying 10min, then replaces 3 times with High Purity Nitrogen, is warming up to 150 DEG C, import EO, maintain the temperature between 150 ~ 180 DEG C, pressure is at 0.4MPa, and reaction 30min to EO addition is 144g, aging 30min, be cooled to room temperature and release material, be weighed as 244g, obtaining average EO adduct number is the lauric acid methyl ester ethoxylate of 7.In product, various content of material adopts GC-MS to analyze.Conveniently compare, catalyst formulation is in table 1, and analysis result is in table 2.
[embodiment 3]
Take 40g acetic anhydride barium and the anhydrous ZnSO of 10g respectively
4and 50gN-HOSu NHS adds in 800g pure water, 85 DEG C, 800rpm mixing speed Water Under heat treatment 4 hours, leave standstill 10 hours; Then 110 DEG C of dryings 18 hours, 100-200 object sample is got after compressing tablet, fragmentation, screening as catalyst.
Above-mentioned catalyst 0.5g is joined in 100g methyl laurate, puts into while stirring in the autoclave of 1L; Autoclave is warming up to 80 DEG C, vacuum drying 10min, then replaces 3 times with High Purity Nitrogen, is warming up to 150 DEG C, import EO, maintain the temperature between 150 ~ 180 DEG C, pressure is at 0.4MPa, and reaction 30min to EO addition is 144g, aging 30min, be cooled to room temperature and release material, be weighed as 244g, obtaining average EO adduct number is the lauric acid methyl ester ethoxylate of 7.In product, various content of material adopts GC-MS to analyze.Conveniently compare, catalyst formulation is in table 1, and analysis result is in table 2.
[embodiment 4]
Take 40g acetic anhydride barium and the anhydrous ZnSO of 10g respectively
4and 50gN-hydroxy maleimide adds in 800g pure water, 85 DEG C, 800rpm mixing speed Water Under heat treatment 4 hours, leave standstill 10 hours; Then 110 DEG C of dryings 18 hours, 100-200 object sample is got after compressing tablet, fragmentation, screening as catalyst.
Above-mentioned catalyst 0.5g is joined in 100g methyl laurate, puts into while stirring in the autoclave of 1L; Autoclave is warming up to 80 DEG C, vacuum drying 10min, then replaces 3 times with High Purity Nitrogen, is warming up to 150 DEG C, import EO, maintain the temperature between 150 ~ 180 DEG C, pressure is at 0.4MPa, and reaction 30min to EO addition is 144g, aging 30min, be cooled to room temperature and release material, be weighed as 244g, obtaining average EO adduct number is the lauric acid methyl ester ethoxylate of 7.In product, various content of material adopts GC-MS to analyze.Conveniently compare, catalyst formulation is in table 1, and analysis result is in table 2.
[embodiment 5]
Take 40g acetic anhydride magnesium and the anhydrous ZnSO of 10g respectively
4and 25gN-HOSu NHS, 25gN-hydroxy maleimide add in 800g pure water, 85 DEG C, 800rpm mixing speed Water Under heat treatment 4 hours, leave standstill 10 hours; Then 110 DEG C of dryings 18 hours, 100-200 object sample is got after compressing tablet, fragmentation, screening as catalyst.
Above-mentioned catalyst 0.5g is joined in 100g methyl laurate, puts into while stirring in the autoclave of 1L; Autoclave is warming up to 80 DEG C, vacuum drying 10min, then replaces 3 times with High Purity Nitrogen, is warming up to 150 DEG C, import EO, maintain the temperature between 150 ~ 180 DEG C, pressure is at 0.4MPa, and reaction 30min to EO addition is 144g, aging 30min, be cooled to room temperature and release material, be weighed as 244g, obtaining average EO adduct number is the lauric acid methyl ester ethoxylate of 7.In product, various content of material adopts GC-MS to analyze.Conveniently compare, catalyst formulation is in table 1, and analysis result is in table 2.
[embodiment 6]
Take 40g acetic anhydride barium and the anhydrous ZnSO of 10g respectively
4and 25gN-HOSu NHS, 25gN-hydroxy maleimide add in 800g pure water, 85 DEG C, 800rpm mixing speed Water Under heat treatment 4 hours, leave standstill 10 hours; Then 110 DEG C of dryings 18 hours, 100-200 object sample is got after compressing tablet, fragmentation, screening as catalyst.
Above-mentioned catalyst 0.5g is joined in 100g methyl laurate, puts into while stirring in the autoclave of 1L; Autoclave is warming up to 80 DEG C, vacuum drying 10min, then replaces 3 times with High Purity Nitrogen, is warming up to 150 DEG C, import EO, maintain the temperature between 150 ~ 180 DEG C, pressure is at 0.4MPa, and reaction 30min to EO addition is 144g, aging 30min, be cooled to room temperature and release material, be weighed as 244g, obtaining average EO adduct number is the lauric acid methyl ester ethoxylate of 7.In product, various content of material adopts GC-MS to analyze.Conveniently compare, catalyst formulation is in table 1, and analysis result is in table 2.
[embodiment 7]
Take 20g acetic anhydride magnesium, 20g acetic anhydride barium and the anhydrous ZnSO of 10g respectively
4and 50gN-HOSu NHS adds in 800g pure water, 85 DEG C, 800rpm mixing speed Water Under heat treatment 4 hours, leave standstill 10 hours; Then 110 DEG C of dryings 18 hours, 100-200 object sample is got after compressing tablet, fragmentation, screening as catalyst.
Above-mentioned catalyst 0.5g is joined in 100g methyl laurate, puts into while stirring in the autoclave of 1L; Autoclave is warming up to 80 DEG C, vacuum drying 10min, then replaces 3 times with High Purity Nitrogen, is warming up to 150 DEG C, import EO, maintain the temperature between 150 ~ 180 DEG C, pressure is at 0.4MPa, and reaction 30min to EO addition is 144g, aging 30min, be cooled to room temperature and release material, be weighed as 244g, obtaining average EO adduct number is the lauric acid methyl ester ethoxylate of 7.In product, various content of material adopts GC-MS to analyze.Conveniently compare, catalyst formulation is in table 1, and analysis result is in table 2.
[embodiment 8]
Take 20g acetic anhydride magnesium, 20g acetic anhydride barium and the anhydrous ZnSO of 10g respectively
4and 50gN-hydroxy maleimide adds in 800g pure water, 85 DEG C, 800rpm mixing speed Water Under heat treatment 4 hours, leave standstill 10 hours; Then 110 DEG C of dryings 18 hours, 100-200 object sample is got after compressing tablet, fragmentation, screening as catalyst.
Above-mentioned catalyst 0.5g is joined in 100g methyl laurate, puts into while stirring in the autoclave of 1L; Autoclave is warming up to 80 DEG C, vacuum drying 10min, then replaces 3 times with High Purity Nitrogen, is warming up to 150 DEG C, import EO, maintain the temperature between 150 ~ 180 DEG C, pressure is at 0.4MPa, and reaction 30min to EO addition is 144g, aging 30min, be cooled to room temperature and release material, be weighed as 244g, obtaining average EO adduct number is the lauric acid methyl ester ethoxylate of 7.In product, various content of material adopts GC-MS to analyze.Conveniently compare, catalyst formulation is in table 1, and analysis result is in table 2.
[embodiment 9]
Take 20g acetic anhydride magnesium, 20g acetic anhydride barium and the anhydrous ZnSO of 10g respectively
4and 25gN-HOSu NHS, 25gN-hydroxy maleimide add in 800g pure water, 85 DEG C, 800rpm mixing speed Water Under heat treatment 4 hours, leave standstill 10 hours; Then 110 DEG C of dryings 18 hours, 100-200 object sample is got after compressing tablet, fragmentation, screening as catalyst.
Above-mentioned catalyst 0.5g is joined in 100g methyl laurate, puts into while stirring in the autoclave of 1L; Autoclave is warming up to 80 DEG C, vacuum drying 10min, then replaces 3 times with High Purity Nitrogen, is warming up to 150 DEG C, import EO, maintain the temperature between 150 ~ 180 DEG C, pressure is at 0.4MPa, and reaction 30min to EO addition is 144g, aging 30min, be cooled to room temperature and release material, be weighed as 244g, obtaining average EO adduct number is the lauric acid methyl ester ethoxylate of 7.In product, various content of material adopts GC-MS to analyze.Conveniently compare, catalyst formulation is in table 1, and analysis result is in table 2.
The composition of table 1 catalyst of the present invention
Table 2 product analyzes data
Claims (10)
1. fatty acid methyl ester ethoxylation catalyst, comprises following component:
(a) alkaline earth metal carboxylation;
At least one in (b) Zn salt and Cd salt;
(c) N-hydroxy imide.
2. catalyst as claimed in claim 1, is characterized in that described alkaline-earth metal selects at least one in Mg, Ca, Sr and Ba.
3. catalyst as claimed in claim 1, is characterized in that described carboxylic acid is C
2~ C
4carboxylic acid.
4. catalyst as claimed in claim 1, is characterized in that described carboxylic acid is the salt of monoacid or polyacid.
5. catalyst as claimed in claim 1, it is characterized in that at least one in the material group that described N-hydroxy imide is N-hydroxy-succinamide, N-hydroxy maleimide, N-xenol dicarboximide, N-hydroxyl-1,8-naphthalimide, tert-butyl benzene imidodicarbonic diamide are formed.
6. the preparation method of catalyst described in any one of Claims 1 to 5, comprises the following steps:
(1) at least one in alkaline earth metal carboxylation, Zn salt and Cd salt and N-hydroxy imide and water are mixed to get mixture;
(2) by the mixture hydrothermal treatment consists of (1) gained;
(3) dry.
7. preparation method as claimed in claim 6, to is characterized in that in step (1) by quality ratio, water: (at least one+N-hydroxy imide in alkaline earth metal carboxylation+Zn salt and Cd salt)=(5 ~ 10): 1.
8. preparation method as claimed in claim 6, is characterized in that the temperature of step (2) hydrothermal treatment consists is 50 ~ 100 DEG C.
9. preparation method as claimed in claim 8.It is characterized in that step (2) hydrothermal conditions preferably 2 ~ 8 hours.
10. the application of catalyst according to any one of Claims 1 to 5 in fatty acid methyl ester ethoxylation.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107790189A (en) * | 2016-08-29 | 2018-03-13 | 中国石油化工股份有限公司 | Catalyst for fatty acid methyl ester ethoxylation |
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