CN105483911A - Jacquard imitation loop pile and weaving method thereof - Google Patents

Jacquard imitation loop pile and weaving method thereof Download PDF

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Publication number
CN105483911A
CN105483911A CN201610072033.6A CN201610072033A CN105483911A CN 105483911 A CN105483911 A CN 105483911A CN 201610072033 A CN201610072033 A CN 201610072033A CN 105483911 A CN105483911 A CN 105483911A
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China
Prior art keywords
upper strata
warp thread
lower floor
warp
yarn
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CN201610072033.6A
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CN105483911B (en
Inventor
王纯
沈伟农
汤超
朱惠贤
孟彪
柏荣良
汪的优
许国栋
张国华
庄一美
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Zhejiang Innovation Textile Co Ltd
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Zhejiang Innovation Textile Co Ltd
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Priority to CN201610072033.6A priority Critical patent/CN105483911B/en
Publication of CN105483911A publication Critical patent/CN105483911A/en
Application granted granted Critical
Publication of CN105483911B publication Critical patent/CN105483911B/en
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
    • D03D27/06—Warp pile fabrics
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
    • D03D15/68—Scaffolding threads, i.e. threads removed after weaving

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Woven Fabrics (AREA)

Abstract

The invention provides jacquard imitation loop pile and a weaving method thereof and belongs to the technical field of textile fabric. The jacquard imitation loop pile comprises upper base cloth, lower base cloth and pile warp yarn. The pile warp yarn is constantly consolidated and woven on the upper base cloth and the lower base cloth and connects the upper layer with the lower layer. The jacquard imitation loop pile is formed by pile cutting and after finishing. The weaving method of the jacquard imitation loop pile comprises the steps of firstly, warping; secondly, stringing heald and inserting reeds; thirdly, shedding and beating-up; fourthly, cutting pile; fifthly, dissolving auxiliary warp and weft yarn with water; sixthly, combing and after finishing; seventhly, hydrolyzing hydrolyzed silk. According to the jacquard imitation loop pile, pile and imitation loop positions can be transformed mutually to form various patterns; unlike jacquard-like creels, loops do not need to be trimmed and cut like looped fabric, pile height sheets of a pile weaving machine is not needed, and a machine does not need to be transformed to be provided with a pile loop device; besides, the jacquard imitation loop pile is flexible and changeable, particularly suitable for small-batch multiple varieties, quick and convenient to weave, unique in effect and deeply popular with the market.

Description

Loop pile and weaving method thereof are imitated in a kind of large jacquard weave
Technical field
The present invention relates to a kind of velvet, particularly relate to a kind of large jacquard weave and imitate loop pile and weaving method thereof.
Background technology
Now family commercially spin, decorative kind product, having used various velvet and knop cloth, is colorful, the elegant and poised makings of its medium staple series products is quite by the favor of client, and the rough bold and unconstrained style of looped pile product, also firmly get liking of consumer, each has something to recommend him., the product of looped pile and velvet combination also to emerge existing velvet loop pile by market gradually, one is pruned after woven loop to cut circle and form for this reason, waste raw material and fine hair loosely, one is that velvet loom adds suede height sheet, this equipment price costliness.Suede height sheet also weares and teares reed.Also having a kind of be exactly the national patent number released recently is CN103911746B, a kind of loop pile fabric and weaving method thereof, but must transform machine, installs terry motion additional.
Summary of the invention
The object of this invention is to provide a kind of large jacquard weave and imitate loop pile and weaving method thereof, overcome the deficiencies in the prior art, weave large jacquard weave from another approach and imitate loop pile, the suede of loop pile is imitated in this large jacquard weave and imitative circle dislocation can become various pattern mutually, and need not bobbin cradle as large jacquard weave, to prune like that without TOWEL and cut circle, also without the suede height sheet of down weaving machine, also need not transform machine and install terry motion additional, and flexible and changeable, be specially adapted to small lot multi items, efficient and convenient, effect is peculiar, is received by the market.
The technical solution adopted for the present invention to solve the technical problems is:
Loop pile is imitated in a kind of large jacquard weave, it comprise top line, the upper strata Ji Bu of upper layer weft yarns composition and lower layer warp yarns, lower floor weft yarn composition lower floor's base cloth and constantly weave and the velvet warp yarn that upper strata Ji Bu lower floor base cloth is tied in upper strata Ji Bu, lower floor's base cloth consolidation, form finally by cut pile Final finishing; When weaving, top line also comprises upper strata and assists warp thread, and lower layer warp yarns comprises lower floor and assists warp thread, and upper layer weft yarns comprises upper strata auxiliary weft, and lower floor's weft yarn comprises lower floor's auxiliary weft, and velvet warp yarn comprises the first velvet warp yarn, the second velvet warp yarn; Described top line can be divided into again auxiliary first warp thread in upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread and upper strata, auxiliary second warp thread in upper strata; Described lower layer warp yarns can be divided into again lower floor's base cloth first warp thread, lower floor's base cloth second warp thread, lower floor's base cloth the 3rd warp thread, lower floor's base cloth the 4th warp thread and lower floor to assist the first warp thread, auxiliary second warp thread of lower floor; Described upper layer weft yarns, can be divided into again upper strata Ji Bu first weft yarn, upper strata Ji Bu second weft yarn, upper strata Ji Bu tri-weft yarn, upper strata Ji Bu tetra-weft yarn, upper strata Ji Bu five weft yarn, upper strata Ji Bu six weft yarn and upper strata first auxiliary weft, upper strata second auxiliary weft, upper strata the 3rd auxiliary weft, upper strata the 4th auxiliary weft; Described lower floor's weft yarn, can be divided into again lower floor's base cloth first weft yarn, lower floor's base cloth second weft yarn, lower floor's base cloth the 3rd weft yarn, lower floor's base cloth the 4th weft yarn, lower floor's base cloth the 5th weft yarn, lower floor's base cloth the 6th weft yarn and lower floor first auxiliary weft, lower floor second auxiliary weft, lower floor the 3rd auxiliary weft, lower floor the 4th auxiliary weft; In described velvet warp yarn, the first velvet warp yarn is conventional velvet warp yarn, and the second velvet warp yarn is the coated velvet warp yarn of conventional yarn coated hydrolyzable silk, and the coated velvet warp yarn number after coated is suitable with the first velvet warp yarn; Warp thread, upper strata auxiliary weft are assisted in described upper strata, warp thread is assisted by lower floor, lower floor's auxiliary weft be all can be water-soluble water-soluble fibre yarn.
A weaving method for loop pile is imitated in large jacquard weave, comprises the following steps:
The first step: upper strata Ji Bu first warp thread, lower floor's base cloth first warp thread, upper strata Ji Bu tri-warp thread, lower floor's base cloth the 3rd warp rolls are decided to be bright thread on a beam of a loom; By upper strata Ji Bu second warp thread, lower floor's base cloth second warp thread, upper strata Ji Bu tetra-warp thread, lower floor's base cloth the 4th warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, warp thread is assisted by lower floor first, lower floor second assists warp rolls around on another beam of a loom, is decided to be loose warp yarn; By the first velvet warp yarn starching, make its yam count and rigidity and the second velvet warp yarn suitable, be wound on the 3rd beam of a loom; By the wet high-temperature shaping of the second velvet warp yarn heat, coated buckling shape is produced permanent curling, then warping, coiling is on the 4th beam of a loom;
Second step: string is combined and plugged in reed; Warp thread is assisted on first velvet warp yarn, upper strata Ji Bu first warp thread, lower floor's base cloth first warp thread, upper strata Ji Bu second warp thread, lower floor's base cloth second warp thread, upper strata first, lower floor first assist warp thread amount to seven successively string combine and insert the first dent, warp thread is assisted on second velvet warp yarn, upper strata Ji Bu tri-warp thread, lower floor's base cloth the 3rd warp thread, upper strata Ji Bu tetra-warp thread, lower floor's base cloth the 4th warp thread, upper strata second, lower floor second assists warp thread to amount to seven, string is combined and inserts the second dent successively, and then string combines plug in reed successively in this order;
3rd step: shedding beats up and weaves
A kind of large jacquard weave of the present invention imitates the first suede of circle velvet through will becoming conventional velvet shape through weaving Final finishing, and we are referred to as first kind shape, and the second suede is through becoming the shape of imitative circle through weaving Final finishing, and we are referred to as second kind shape; Owing to there being two kinds of suedes of two kinds of shapes of the second suede warp of the first suede warp of first kind conventional shape and second kind helix-coil shape to imitate the effect of enclosing velvet through large jacquard weave will be reached, following several effect will be reached:
One, the first suede of first kind shape is through pile areas;
Two, the second suede of second kind shape is through pile areas;
Three, first kind shape converts the transfer process of second kind shape area to;
Four, second kind shape converts the transfer process of first kind shape area to;
Below by these four regions, be described below respectively:
One, the first suede showing first kind shape is weaved situation shedding through pile areas and is beaten up as follows:
First shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata first auxiliary weft, beats up;
Second shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu first weft yarn, beats up;
3rd shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu second weft yarn, beat up;
4th shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu tri-weft yarn, beats up;
5th shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata second auxiliary weft, beats up;
6th shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor first auxiliary weft, beat up;
7th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth first weft yarn, beats up;
8th shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth second weft yarn, beats up;
9th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 3rd weft yarn, beats up;
Tenth shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor second auxiliary weft, beat up;
11 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata the 3rd auxiliary weft, beats up;
12 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu tetra-weft yarn, beats up;
13 shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu five weft yarn, beat up;
14 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu six weft yarn, beats up;
15 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata the 4th auxiliary weft, beats up;
16 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor the 3rd auxiliary weft, beat up;
17 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 4th weft yarn, beats up;
18 shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth the 5th weft yarn, beats up;
19 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 6th weft yarn, beats up;
20 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor the 4th auxiliary weft, beat up;
So far, show first kind shape first suede to terminate through a junior unit of weaving of pile areas;
Two, show the second suede of second kind shape when pile areas, the situation shedding of weaving beats up as follows:
First shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata first auxiliary weft, beats up;
Second shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu first weft yarn, beats up;
3rd shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu second weft yarn, beat up;
4th shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu tri-weft yarn, beats up;
5th shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata second auxiliary weft, beats up;
6th shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor first auxiliary weft, beat up;
7th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth first weft yarn, beats up;
8th shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth second weft yarn, beats up;
9th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 3rd weft yarn, beats up;
Tenth shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor second auxiliary weft, beat up;
11 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata the 3rd auxiliary weft, beats up;
12 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu tetra-weft yarn, beats up;
13 shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu five weft yarn, beat up;
14 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu six weft yarn, beats up;
15 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata the 4th auxiliary weft, beats up;
16 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor the 3rd auxiliary weft, beat up;
17 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 4th weft yarn, beats up;
18 shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth the 5th weft yarn, beats up;
19 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 6th weft yarn, beats up;
20 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor the 4th auxiliary weft, beat up;
So far, the second suede showing second kind shape terminates through a junior unit of weaving of pile areas;
Three, show the second suede of converting second kind shape to through pile areas by the first suede of first kind shape to weave situation shedding through the transfer process of pile areas and beat up as follows:
First shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata first auxiliary weft, beats up;
Second shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu first weft yarn, beats up;
3rd shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu second weft yarn, beat up;
4th shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu tri-weft yarn, beats up;
5th shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata second auxiliary weft, beats up;
6th shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor first auxiliary weft, beat up;
7th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth first weft yarn, beats up;
8th shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth second weft yarn, beats up;
9th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 3rd weft yarn, beats up;
Tenth shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor second auxiliary weft, beat up;
11 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata the 3rd auxiliary weft, beats up;
12 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu tetra-weft yarn, beats up;
13 shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu five weft yarn, beat up;
14 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu six weft yarn, beats up;
15 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata the 4th auxiliary weft, beats up;
16 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor the 3rd auxiliary weft, beat up;
17 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth second warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 4th weft yarn, beats up;
18 shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth the 5th weft yarn, beats up;
19 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 6th weft yarn, beats up;
20 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor the 4th auxiliary weft, beat up;
So far, first kind shape converts second kind shape transfer process to and terminates;
Four, show the first suede of converting first kind shape to through pile areas by the second suede of second kind shape to weave situation shedding through the transfer process of pile areas and beat up as follows:
First shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata first auxiliary weft, beats up;
Second shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu first weft yarn, beats up;
3rd shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu second weft yarn, beat up;
4th shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu tri-weft yarn, beats up;
5th shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata second auxiliary weft, beats up;
6th shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor first auxiliary weft, beat up;
7th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth first weft yarn, beats up;
8th shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth second weft yarn, beats up;
9th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 3rd weft yarn, beats up;
Tenth shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor second auxiliary weft, beat up;
11 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata the 3rd auxiliary weft, beats up;
12 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu tetra-weft yarn, beats up;
13 shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu five weft yarn, beat up;
14 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu six weft yarn, beats up;
15 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata the 4th auxiliary weft, beats up;
16 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor the 3rd auxiliary weft, beat up;
17 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth second warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 4th weft yarn, beats up;
18 shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth the 5th weft yarn, beats up;
19 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 6th weft yarn, beats up;
20 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor the 4th auxiliary weft, beat up;
So far, the transfer process that second kind shape converts first kind shape to terminates;
4th step, cut pile; Connecting the suede of upper strata Ji Bu and lower floor's base cloth through cutting open from the centre of two-layer base cloth, form upper and lower two panels velveting grey cloth;
5th step, with water, the auxiliary warp thread in upper and lower two panels velveting grey cloth, auxiliary weft are dissolved, because auxiliary warp thread, auxiliary weft are all water soluble fiber yarns, and have the molten water ratio of specified dissolution time and temperature and the best, upper and lower two panels velvet grey cloth to be dropped into certain load quantity for this reason, temperature improves in the water of 10 DEG C than the rated temperature of water-soluble silk, exceedes 10 minutes time ratings, and washes away grey cloth with water again; And auxiliary warp thread now, auxiliary weft is all soluble in water no longer exists; Owing to originally weaving the weaving mode having used tight end loose warp, therefore, auxiliary warp thread auxiliary weft has all been woven in the outside of base cloth, once water-soluble, auxiliary warp thread auxiliary weft no longer exists, no matter and what interweave with it is the first velvet warp yarn or the second velvet warp yarn pile, all will swim in water and be washed away by water, and do not help the first or second velvet warp yarn pile of weft yarns with paving, because with base cloth weft yarns, be still cemented in Ji Bushang; And the hydrolyzed-silk be coated in the second velvet warp yarn is not now affected because lacking hydrolysis auxiliary agent;
6th step, curries and Final finishing; Not only reach fine hair comb along brushing suitable effect, also by the residual fraction of the water-soluble rear impractical suede of the 5th step through pile yams, namely can curry through pile through pile or at first suede of second kind shape second suede through the first kind shape of pile areas at second suede of first kind shape first suede through the second kind shape of pile areas; The conventional velvet fine hair of first kind shape also curries smoothly, and the velvet fine hair of second kind shape is not affected, and still because coated intact can not impact is curried;
7th step, then two panels velveting is dropped into materials caustic soda be 5 grams per liters, specially move back that an agent DYT is 0.45 grams per liter, the bath raio of acetic acid 0.55 grams per liter is in the water of 1:15, sustaining temperature 100 DEG C, 30 minutes time, then clean out cloth; Now, the coated heart yearn hydrolyzed-silk of the second suede warp is all hydrolyzed, and the second suede imitates loop-shaped through there being covering filament shape to become spiral; So far, through region velvet shape and the second suede, the spiral simulate wool loop-shaped through region formally manifests the first suede, and a kind of imitative loop pile fabric is just formal to be formed;
8th step, sizing, inspection, warehouse-in.
The present invention compared to the prior art, have the following advantages and effect: after present invention employs the measure of tight end and loose warp, not only increase the flexural wave height of consolidation suede warp, increase the consolidation fastness of fine hair, and in the present invention, also by auxiliary weft due to the effect of tight end and loose warp and in shedding method lower block of the present invention outside base cloth, make the velvet warp yarn pile that interweaves with it just can rinsing easily and currying after auxiliary weft is water-soluble, make the second suede of the second kind shape of first kind shape first suede in the region of pile through pile, and the first suede of the first kind shape of second kind shape second suede in the region of pile is through pile, will fully and completely clean rinsing and currying.Double-color jacquard loop pile region of the present invention is clear, without bobbin cradle, need not cut and cut, and without suede height sheet, without looping equipment, reduces cost, reaches good result.In addition, the various specialities of water-soluble silk and hydrolyzed-silk are taken full advantage of.The coated heart yarn of second velvet warp yarn is hydrolyzed-silk, hydrolyzed-silk withstands high temperature, the wrap yarn making it the second velvet warp yarn can hot and humidly be shaped, hollow helical form is formed after core silk hydrolyzed-silk can be made to be hydrolyzed, make it feel fluffy, soft, and in the shape of a spiral, be not only similar to looped pile, also surpassing looped pile, is a rising star in loop pile fabric.Need further illustrate, hydrolyzed-silk is not affected in water-soluble silk course of dissolution, he only caustic soda, move back an agent, acetic acid in 100 DEG C of water of specified ratio in could dissolve.Therefore, the second velvet warp yarn is unaffected and can comply with in the 6th step and curry in the 5th step.If water-soluble silk used entirely by the coated heart yarn of auxiliary warp thread auxiliary weft and the second velvet warp yarn, so the second velvet warp yarn just can not hot and humidly be shaped, otherwise water-soluble silk can cling the second velvet warp yarn, second velvet warp yarn finally just can not show the Luo Xuan shape of imitative circle, if the auxiliary coated core silk of warp thread auxiliary weft second velvet warp yarn uses hydrolyzed-silk entirely, after so disposable hydrolysis, because the second velvet warp yarn is that Luo Xuan shape hinders shelves, the wash-out that is difficult to drift about totally also is difficult to curry interweave with auxiliary weft first or second velvet warp yarn, and matte is just messy no longer clear.And, although due to the mat woven of fine bamboo strips two suede after hydrolysis in hollow state, owing to being spirality, add tight end loose warp and increase suede through the Qu Bo to base cloth weft yarn, therefore its consolidation fastness is by the impact of hydrolyzed-silk hydrolysis.Finally, the large jacquard weave of the present invention is imitated the suede of loop pile and imitative circle position and mutually can be changed and become various pattern, and need not bobbin cradle as large jacquard weave, to prune like that without TOWEL and cut circle, also without the suede height sheet of down weaving machine, also need not transform machine and install terry motion additional, and flexible and changeable, be specially adapted to small lot multi items, efficient and convenient, effect is peculiar, is received by the market.
Accompanying drawing explanation
Fig. 1 is the schematic diagram that loop pile is imitated in a kind of large jacquard weave of the present invention.
Fig. 2 is the organization chart that a kind of large jacquard weave of the present invention imitates in the first dent of loop pile display first kind shape velvet pile areas.
Fig. 3 is the organization chart that a kind of large jacquard weave of the present invention imitates in the second dent of loop pile display first kind shape velvet pile areas.
Fig. 4 is the organization chart that a kind of large jacquard weave of the present invention imitates in the first dent of loop pile display second kind shape velvet pile areas.
Fig. 5 is the organization chart that a kind of large jacquard weave of the present invention imitates in the second dent of loop pile display second kind shape velvet pile areas.
Fig. 6 is that a kind of large jacquard weave of the present invention is imitated loop pile and is transformed into conversion organization chart in the first dent of second kind shape by first kind shape.
Fig. 7 is that a kind of large jacquard weave of the present invention is imitated loop pile and is transformed into conversion organization chart in the second dent of second kind shape by first kind shape.
Fig. 8 is that a kind of large jacquard weave of the present invention is imitated loop pile and is transformed into conversion organization chart in the first dent of first kind shape by second kind shape.
Fig. 9 is that a kind of large jacquard weave of the present invention is imitated loop pile and is transformed into conversion organization chart in the second dent of first kind shape by second kind shape.
In figure: J is base cloth, K 1for the pile areas of first kind shape, K 2for the pile areas of second kind shape, T u1for upper strata Ji Bu first warp thread, T u2for upper strata Ji Bu second warp thread, T u3for upper strata Ji Bu tri-warp thread, T u4for upper strata Ji Bu tetra-warp thread, P u1for warp thread is assisted, P in upper strata first u2for warp thread is assisted, T in upper strata second d1for lower floor's base cloth first warp thread, T d2for lower floor's base cloth second warp thread, T d3for lower floor's base cloth the 3rd warp thread, T d4for lower floor's base cloth the 4th warp thread, P d1for warp thread is assisted, P by lower floor first d2for warp thread is assisted, W by lower floor second u1for upper strata Ji Bu first weft yarn, W u2for upper strata Ji Bu second weft yarn, W u3for upper strata Ji Bu tri-weft yarn, W u4for upper strata Ji Bu tetra-weft yarn, W u5for upper strata Ji Bu five weft yarn, W u6for upper strata Ji Bu six weft yarn, W d1for lower floor's base cloth first weft yarn, W d2for lower floor's base cloth second weft yarn, W d3for lower floor's base cloth the 3rd weft yarn, W d4for lower floor's base cloth the 4th weft yarn, W d5for lower floor's base cloth the 5th weft yarn, W d6for lower floor's base cloth the 6th weft yarn, R u1for upper strata first auxiliary weft, R u2for upper strata second auxiliary weft, R u3for upper strata the 3rd auxiliary weft, R u4for upper strata the 4th auxiliary weft, R d1for lower floor first auxiliary weft, R d2for lower floor second auxiliary weft, R d3for lower floor the 3rd auxiliary weft, R d4for lower floor the 4th auxiliary weft, Q 1be the first velvet warp yarn (first kind shape), Q 2second velvet warp yarn (second kind shape).
Detailed description of the invention
Below in conjunction with accompanying drawing, also by embodiment, the present invention is described in further detail, and following examples are explanation of the invention and the present invention is not limited to following examples.
A kind of large jacquard weave is imitated loop pile and is comprised base cloth J, base cloth J has the pile areas K of first kind shape 1with the pile areas K of second kind shape 2, its weaving method is as follows:
The first step, warping;
By upper strata Ji Bu first warp thread T u1, lower floor base cloth first warp thread T d1, upper strata Ji Bu tri-warp thread T u3, lower floor's base cloth the 3rd warp thread T d3be wound on a beam of a loom, as tight end beam of a loom.
By upper strata Ji Bu second warp thread T u2, lower floor base cloth second warp thread T d2, upper strata Ji Bu tetra-warp thread T u4, lower floor's base cloth the 4th warp thread T d4, upper strata first assists warp thread P u1, lower floor first assists warp thread P d1, upper strata second assists warp thread P u2, lower floor second assists warp thread P d2be wound on another beam of a loom, as loose warp beam of a loom.
By the first velvet warp yarn (first kind shape) Q 1starching to be also wound on the 3rd beam of a loom as suede through beam of a loom; By the second velvet warp yarn (second kind shape) Q 2hot and humid sizing, makes coated rolled state become permanence and it to be wound on the 4th beam of a loom as suede through beam of a loom.
Second step, string is combined and is plugged in reed;
By upper strata Ji Bu first warp thread T u1, lower floor base cloth first warp thread T d1, upper strata Ji Bu second warp thread T u2, lower floor base cloth second warp thread T d2, upper strata first assists warp thread P u1, lower floor first assists warp thread P d1, the first velvet warp yarn (first kind shape) Q 1string is combined and inserts in the first dent successively.
By upper strata Ji Bu tri-warp thread T u3, lower floor's base cloth the 3rd warp thread T d3, upper strata Ji Bu tetra-warp thread T u4, lower floor's base cloth the 4th warp thread T d4, upper strata second assists warp thread P u2, lower floor second assists warp thread P d2, the second velvet warp yarn (second kind shape) Q 2string is combined and inserts in the second dent successively.
Be a warp-wise unit with two dents, circulation string is combined and is plugged in reed successively.
3rd step, shedding beats up;
One, when matte is first kind shape, with reference to table one, beat up by table one shedding.
Remarks: × represent top line on upper layer weft yarns, lower layer warp yarns is on lower floor's weft yarn; represents velvet warp yarn on weft yarn.
Two, when matte is second kind shape, with reference to table two, beat up by table two shedding.
Remarks: × represent top line on upper layer weft yarns, lower layer warp yarns is on lower floor's weft yarn; represents velvet warp yarn on weft yarn.
Three, when matte converts second kind shape to by first kind shape, reference table three, beats up by table three shedding.
Remarks: × represent top line on upper layer weft yarns, lower layer warp yarns is on lower floor's weft yarn; represents velvet warp yarn on weft yarn.
Four, when matte converts first kind shape to by second kind shape, with reference to table four, beat up by table four shedding.
Remarks: × represent top line on upper layer weft yarns, lower layer warp yarns is on lower floor's weft yarn; represents velvet warp yarn on weft yarn.
4th step, cut pile;
First velvet warp yarn (the first kind shape) Q of upper strata Ji Bu and lower floor's base cloth will be connect 1, the second velvet warp yarn (second kind shape) Q 2cut open in the middle of two-layer base cloth, form two panels velvet grey cloth.
5th step, assists warp thread P with water by upper strata first u1, lower floor first assists warp thread P d1, upper strata second assists warp thread P u2, lower floor second assists warp thread P d2, upper strata first auxiliary weft R u1, lower floor first auxiliary weft R d1, upper strata second auxiliary weft R u2, lower floor second auxiliary weft R d2, upper strata the 3rd auxiliary weft R u3, lower floor the 3rd auxiliary weft R d3, upper strata the 4th auxiliary weft R u4, lower floor the 4th auxiliary weft R d4water-soluble fall.Such as, when auxiliary warp thread and auxiliary weft are water-soluble fibre, when specified water solution temperature is 40 DEG C, with 50 DEG C, the hot-water soak of 40 times of volumes 60 minutes, by water-soluble to water-soluble auxiliary warp thread, auxiliary weft fall.At this moment, through cut pile, through water-soluble, in the pile areas of first kind shape, second suede of the second dent loses anchoring point through pile, in the pile areas of second kind shape, the first suede of the first dent is lost anchoring point through pile, and they swim in freely dissociating in water and washed away by water.And with the first velvet warp yarn pile of base cloth weft yarns and the second velvet warp yarn pile, to be still cemented in Ji Bushang unaffected, and meanwhile, the coated heart yarn hydrolysis yarn of the second velvet warp yarn is also last influenced because there not being hydrolysis auxiliary agent.
6th step, curries and Final finishing; Through currying, not only fine hair is along pine for Final finishing, and those water-soluble rear residual fine hair losing anchoring point also can curry, and the second suede does not have influence on curry through being also still coated state.
7th step, then velveting is dropped into materials caustic soda be 5 grams per liters, specially move back that an agent DYT is 0.45 grams per liter, the bath raio of acetic acid 0.55 grams per liter is in the water of 1:15, sustaining temperature 100 DEG C, 30 minutes time, then clean out cloth; Now, the coated heart yearn hydrolyzed-silk of the second suede warp is all hydrolyzed, and the second suede becomes spiral-shaped through there being covering filament shape; So far, through region velvet shape and the second suede, the spiral simulate wool loop-shaped through region formally manifests the first suede, and a kind of imitative loop pile fabric is just formal to be formed.
8th step, sizing, inspection, warehouse-in.
Above content described in this description is only made for the present invention illustrating.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment; only otherwise depart from the content of description of the present invention or surmount this scope as defined in the claims, protection scope of the present invention all should be belonged to.

Claims (2)

1. loop pile is imitated in a large jacquard weave, it is characterized in that: it comprise top line, the upper strata Ji Bu of upper layer weft yarns composition and lower layer warp yarns, lower floor weft yarn composition lower floor's base cloth and constantly weave and the velvet warp yarn that upper strata Ji Bu lower floor base cloth is tied in upper strata Ji Bu, lower floor's base cloth consolidation, form finally by cut pile Final finishing; When weaving, top line also comprises upper strata and assists warp thread, and lower layer warp yarns comprises lower floor and assists warp thread, and upper layer weft yarns comprises upper strata auxiliary weft, and lower floor's weft yarn comprises lower floor's auxiliary weft, and velvet warp yarn comprises the first velvet warp yarn, the second velvet warp yarn; Described top line can be divided into again auxiliary first warp thread in upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread and upper strata, auxiliary second warp thread in upper strata; Described lower layer warp yarns can be divided into again lower floor's base cloth first warp thread, lower floor's base cloth second warp thread, lower floor's base cloth the 3rd warp thread, lower floor's base cloth the 4th warp thread and lower floor to assist the first warp thread, auxiliary second warp thread of lower floor; Described upper layer weft yarns, can be divided into again upper strata Ji Bu first weft yarn, upper strata Ji Bu second weft yarn, upper strata Ji Bu tri-weft yarn, upper strata Ji Bu tetra-weft yarn, upper strata Ji Bu five weft yarn, upper strata Ji Bu six weft yarn and upper strata first auxiliary weft, upper strata second auxiliary weft, upper strata the 3rd auxiliary weft, upper strata the 4th auxiliary weft; Described lower floor's weft yarn, can be divided into again lower floor's base cloth first weft yarn, lower floor's base cloth second weft yarn, lower floor's base cloth the 3rd weft yarn, lower floor's base cloth the 4th weft yarn, lower floor's base cloth the 5th weft yarn, lower floor's base cloth the 6th weft yarn and lower floor first auxiliary weft, lower floor second auxiliary weft, lower floor the 3rd auxiliary weft, lower floor the 4th auxiliary weft; In described velvet warp yarn, the first velvet warp yarn is conventional velvet warp yarn, and the second velvet warp yarn is the coated velvet warp yarn of conventional yarn coated hydrolyzable silk, and the coated velvet warp yarn number after coated is suitable with the first velvet warp yarn; Warp thread, upper strata auxiliary weft are assisted in described upper strata, warp thread is assisted by lower floor, lower floor's auxiliary weft be all can be water-soluble water-soluble fibre yarn.
2. the weaving method of loop pile is imitated in a kind of large jacquard weave according to claim 1, it is characterized in that: comprise the following steps:
The first step: upper strata Ji Bu first warp thread, lower floor's base cloth first warp thread, upper strata Ji Bu tri-warp thread, lower floor's base cloth the 3rd warp rolls are decided to be bright thread on a beam of a loom; By upper strata Ji Bu second warp thread, lower floor's base cloth second warp thread, upper strata Ji Bu tetra-warp thread, lower floor's base cloth the 4th warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, warp thread is assisted by lower floor first, lower floor second assists warp rolls around on another beam of a loom, is decided to be loose warp yarn; By the first velvet warp yarn starching, make its yam count and rigidity and the second velvet warp yarn suitable, be wound on the 3rd beam of a loom; By the wet high-temperature shaping of the second velvet warp yarn heat, coated buckling shape is produced permanent curling, then warping, coiling is on the 4th beam of a loom;
Second step: string is combined and plugged in reed; Warp thread is assisted on first velvet warp yarn, upper strata Ji Bu first warp thread, lower floor's base cloth first warp thread, upper strata Ji Bu second warp thread, lower floor's base cloth second warp thread, upper strata first, lower floor first assist warp thread amount to seven successively string combine and insert the first dent, warp thread is assisted on second velvet warp yarn, upper strata Ji Bu tri-warp thread, lower floor's base cloth the 3rd warp thread, upper strata Ji Bu tetra-warp thread, lower floor's base cloth the 4th warp thread, upper strata second, lower floor second assists warp thread to amount to seven, string is combined and inserts the second dent successively, and then string combines plug in reed successively in this order;
3rd step: shedding beats up and weaves
A kind of large jacquard weave of the present invention imitates the first suede of circle velvet through will becoming conventional velvet shape through weaving Final finishing, and we are referred to as first kind shape, and the second suede is through becoming the shape of imitative circle through weaving Final finishing, and we are referred to as second kind shape; Owing to there being two kinds of suedes of two kinds of shapes of the second suede warp of the first suede warp of first kind conventional shape and second kind helix-coil shape to imitate the effect of enclosing velvet through large jacquard weave will be reached, following several effect will be reached:
One, the first suede of first kind shape is through pile areas;
Two, the second suede of second kind shape is through pile areas;
Three, first kind shape converts the transfer process of second kind shape area to;
Four, second kind shape converts the transfer process of first kind shape area to;
Below by these four regions, be described below respectively:
One, the first suede showing first kind shape is weaved situation shedding through pile areas and is beaten up as follows:
First shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata first auxiliary weft, beats up;
Second shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu first weft yarn, beats up;
3rd shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu second weft yarn, beat up;
4th shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu tri-weft yarn, beats up;
5th shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata second auxiliary weft, beats up;
6th shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor first auxiliary weft, beat up;
7th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth first weft yarn, beats up;
8th shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth second weft yarn, beats up;
9th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 3rd weft yarn, beats up;
Tenth shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor second auxiliary weft, beat up;
11 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata the 3rd auxiliary weft, beats up;
12 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu tetra-weft yarn, beats up;
13 shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu five weft yarn, beat up;
14 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu six weft yarn, beats up;
15 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata the 4th auxiliary weft, beats up;
16 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor the 3rd auxiliary weft, beat up;
17 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 4th weft yarn, beats up;
18 shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth the 5th weft yarn, beats up;
19 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 6th weft yarn, beats up;
20 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor the 4th auxiliary weft, beat up;
So far, show first kind shape first suede to terminate through a junior unit of weaving of pile areas;
Two, show the second suede of second kind shape when pile areas, the situation shedding of weaving beats up as follows:
First shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata first auxiliary weft, beats up;
Second shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu first weft yarn, beats up;
3rd shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu second weft yarn, beat up;
4th shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu tri-weft yarn, beats up;
5th shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata second auxiliary weft, beats up;
6th shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor first auxiliary weft, beat up;
7th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth first weft yarn, beats up;
8th shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth second weft yarn, beats up;
9th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 3rd weft yarn, beats up;
Tenth shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor second auxiliary weft, beat up;
11 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata the 3rd auxiliary weft, beats up;
12 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu tetra-weft yarn, beats up;
13 shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu five weft yarn, beat up;
14 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu six weft yarn, beats up;
15 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata the 4th auxiliary weft, beats up;
16 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor the 3rd auxiliary weft, beat up;
17 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 4th weft yarn, beats up;
18 shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth the 5th weft yarn, beats up;
19 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 6th weft yarn, beats up;
20 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor the 4th auxiliary weft, beat up;
So far, the second suede showing second kind shape terminates through a junior unit of weaving of pile areas;
Three, show the second suede of converting second kind shape to through pile areas by the first suede of first kind shape to weave situation shedding through the transfer process of pile areas and beat up as follows:
First shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata first auxiliary weft, beats up;
Second shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu first weft yarn, beats up;
3rd shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu second weft yarn, beat up;
4th shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu tri-weft yarn, beats up;
5th shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata second auxiliary weft, beats up;
6th shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor first auxiliary weft, beat up;
7th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth first weft yarn, beats up;
8th shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth second weft yarn, beats up;
9th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 3rd weft yarn, beats up;
Tenth shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor second auxiliary weft, beat up;
11 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata the 3rd auxiliary weft, beats up;
12 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu tetra-weft yarn, beats up;
13 shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu five weft yarn, beat up;
14 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu six weft yarn, beats up;
15 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata the 4th auxiliary weft, beats up;
16 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor the 3rd auxiliary weft, beat up;
17 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth second warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 4th weft yarn, beats up;
18 shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth the 5th weft yarn, beats up;
19 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 6th weft yarn, beats up;
20 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor the 4th auxiliary weft, beat up;
So far, first kind shape converts second kind shape transfer process to and terminates;
Four, show the first suede of converting first kind shape to through pile areas by the second suede of second kind shape to weave situation shedding through the transfer process of pile areas and beat up as follows:
First shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata first auxiliary weft, beats up;
Second shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu first weft yarn, beats up;
3rd shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu second weft yarn, beat up;
4th shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the second velvet warp yarn is up carried, and drops into upper strata Ji Bu tri-weft yarn, beats up;
5th shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the first velvet warp yarn, drops into upper strata second auxiliary weft, beats up;
6th shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor first auxiliary weft, beat up;
7th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth first weft yarn, beats up;
8th shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth second weft yarn, beats up;
9th shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the first velvet warp yarn, drops into lower floor's base cloth the 3rd weft yarn, beats up;
Tenth shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the second velvet warp yarn is up carried by lower floor first, drop into lower floor second auxiliary weft, beat up;
11 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata the 3rd auxiliary weft, beats up;
12 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu tetra-weft yarn, beats up;
13 shuttle: knit upper strata, assists warp thread by upper strata Ji Bu first warp thread, upper strata Ji Bu tri-warp thread, upper strata first, upper strata second assists warp thread up to carry, drop into upper strata Ji Bu five weft yarn, beat up;
14 shuttle: knit upper strata, by upper strata Ji Bu second warp thread, upper strata Ji Bu tetra-warp thread, warp thread is assisted on upper strata first, warp thread is assisted on upper strata second, the first velvet warp yarn is up carried, and drops into upper strata Ji Bu six weft yarn, beats up;
15 shuttle: knit upper strata, up carries upper strata Ji Bu first warp thread, upper strata Ji Bu second warp thread, upper strata Ji Bu tri-warp thread, upper strata Ji Bu tetra-warp thread, the second velvet warp yarn, drops into upper strata the 4th auxiliary weft, beats up;
16 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor the 3rd auxiliary weft, beat up;
17 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth second warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 4th weft yarn, beats up;
18 shuttle: knit lower floor, up carries lower floor's base cloth second warp thread, lower floor's base cloth the 4th warp thread, the first velvet warp yarn, the second velvet warp yarn, drops into lower floor's base cloth the 5th weft yarn, beats up;
19 shuttle: knit lower floor, up carries lower floor's base cloth first warp thread, lower floor's base cloth the 3rd warp thread, the second velvet warp yarn, drops into lower floor's base cloth the 6th weft yarn, beats up;
20 shuttle: knit lower floor, assists warp thread, warp thread is assisted by lower floor second, the first velvet warp yarn is up carried by lower floor first, drop into lower floor the 4th auxiliary weft, beat up;
So far, the transfer process that second kind shape converts first kind shape to terminates;
4th step, cut pile; Connecting the suede of upper strata Ji Bu and lower floor's base cloth through cutting open from the centre of two-layer base cloth, form upper and lower two panels velveting grey cloth;
5th step, with water, the auxiliary warp thread in upper and lower two panels velveting grey cloth, auxiliary weft are dissolved, because auxiliary warp thread, auxiliary weft are all water soluble fiber yarns, and have the molten water ratio of specified dissolution time and temperature and the best, upper and lower two panels velvet grey cloth to be dropped into certain load quantity for this reason, temperature improves in the water of 10 DEG C than the rated temperature of water-soluble silk, exceedes 10 minutes time ratings, and washes away grey cloth with water again; And auxiliary warp thread now, auxiliary weft is all soluble in water no longer exists; Owing to originally weaving the weaving mode having used tight end loose warp, therefore, auxiliary warp thread auxiliary weft has all been woven in the outside of base cloth, once water-soluble, auxiliary warp thread auxiliary weft no longer exists, no matter and what interweave with it is the first velvet warp yarn or the second velvet warp yarn pile, all will swim in water and be washed away by water, and do not help the first or second velvet warp yarn pile of weft yarns with paving, because with base cloth weft yarns, be still cemented in Ji Bushang; And the hydrolyzed-silk be coated in the second velvet warp yarn is not now affected because lacking hydrolysis auxiliary agent;
6th step, curries and Final finishing; Not only reach fine hair comb along brushing suitable effect, also by the residual fraction of the water-soluble rear impractical suede of the 5th step through pile yams, namely can curry through pile through pile or at first suede of second kind shape second suede through the first kind shape of pile areas at second suede of first kind shape first suede through the second kind shape of pile areas; The conventional velvet fine hair of first kind shape also curries smoothly, and the velvet fine hair of second kind shape is not affected, and still because coated intact can not impact is curried;
7th step, then two panels velveting is dropped into materials caustic soda be 5 grams per liters, specially move back that an agent DYT is 0.45 grams per liter, the bath raio of acetic acid 0.55 grams per liter is in the water of 1:15, sustaining temperature 100 DEG C, 30 minutes time, then clean out cloth; Now, the coated heart yearn hydrolyzed-silk of the second suede warp is all hydrolyzed, and the second suede imitates loop-shaped through there being covering filament shape to become spiral; So far, through region velvet shape and the second suede, the spiral simulate wool loop-shaped through region formally manifests the first suede, and a kind of imitative loop pile fabric is just formal to be formed;
8th step, sizing, inspection, warehouse-in.
CN201610072033.6A 2016-02-02 2016-02-02 Loop pile and its method for weaving are imitated in a kind of big jacquard weave Active CN105483911B (en)

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CN106222851A (en) * 2016-08-18 2016-12-14 浙江英诺威纺织有限公司 The technique velvet of a kind of long fine hair down and method for weaving thereof
CN106283358A (en) * 2016-08-18 2017-01-04 浙江英诺威纺织有限公司 A kind of technique loop pile and method for weaving thereof
CN111334918A (en) * 2020-02-27 2020-06-26 浙江英诺威纺织有限公司 Production process of velvet containing spiral pile

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EP1013804A1 (en) * 1998-12-21 2000-06-28 N.V. Michel Van de Wiele Method for face-to-face weaving pile fabrics
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CN106283358A (en) * 2016-08-18 2017-01-04 浙江英诺威纺织有限公司 A kind of technique loop pile and method for weaving thereof
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CN111334918A (en) * 2020-02-27 2020-06-26 浙江英诺威纺织有限公司 Production process of velvet containing spiral pile

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