CN105482233A - Ultrahigh molecular weight polyethylene composition for extrusion molding escape pipeline - Google Patents

Ultrahigh molecular weight polyethylene composition for extrusion molding escape pipeline Download PDF

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Publication number
CN105482233A
CN105482233A CN201610054246.6A CN201610054246A CN105482233A CN 105482233 A CN105482233 A CN 105482233A CN 201610054246 A CN201610054246 A CN 201610054246A CN 105482233 A CN105482233 A CN 105482233A
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parts
molecular weight
ultrahigh molecular
polyethylene
uhmwpe
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Granted
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CN201610054246.6A
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CN105482233B (en
Inventor
叶勇
于元章
张波
陈清松
苏志刚
蒲坚
戴晓日
黎阳
齐宏岗
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Shandong Keli New Materials Co Ltd
Guangdong Nanyue Traffic Jiehui Highway Management Center
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Shandong Keli New Materials Co Ltd
Guangdong Nanyue Traffic Jiehui Highway Management Center
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Priority to CN201610054246.6A priority Critical patent/CN105482233B/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/06Polyethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/004Additives being defined by their length
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/18Applications used for pipes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/02Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group
    • C08L2205/025Polymer mixtures characterised by other features containing two or more polymers of the same C08L -group containing two or more polymers of the same hierarchy C08L, and differing only in parameters such as density, comonomer content, molecular weight, structure
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2207/00Properties characterising the ingredient of the composition
    • C08L2207/06Properties of polyethylene
    • C08L2207/068Ultra high molecular weight polyethylene

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)

Abstract

The invention relates to an ultrahigh molecular wight polyethylene composition for an extrusion molding escape pipeline, and belongs to the technical field of ultrahigh molecular wight polyethylene materials. The ultrahigh molecular wight polyethylene composition for the extrusion molding escape pipeline is characterized by being prepared from, by weight, 100 parts of ultrahigh molecular wight polyethylene, 3-14 parts of short-fiber glass fiber, 5-18 pars of basic magnesium sulphate whiskers, 2-8 parts of dioctyl phthalate, 1-10 parts of fluoro-hydrocarbons modified polysiloxane and 0-5 parts of polyethylene wax. According to the ultrahigh molecular wight polyethylene composition, the processing difficulty of the ultrahigh molecular wight polyethylene is changed, for the composition, the extrusion property is greatly improved, physical and mechanical properties of the made escape pipeline are better, the pressure-resistant property and the impact-resistant property of the escape pipeline with the same wall thickness and pipe diameter can be improved by 30% or above.

Description

A kind of ultra-high molecular weight polyvinyl composite for extrusion moulding pipe for escaping
Technical field
For a ultra-high molecular weight polyvinyl composite for extrusion moulding pipe for escaping, belong to superhigh molecular weight polyethylene material technical field.
Background technology
In order to increase the escape probability of tunnel construction accident or be convenient to accident rescue, need to lay pipe for escaping in tunnel driving face.Effect due to pipe for escaping be personnel directly by or material and rescue equipment conveying, so need caliber larger.The withstand voltage properties of Large Diameter Pipeline pipe for escaping and shock resistance weigh the important indicator of its performance.The many employings of existing pipe for escaping are at Large Diameter Pipeline steel pipe or high-density polyethylene steel band winding tube, but steel pipe weight is large, pipe for escaping carrying and connection construction difficult, high-density polytene pipeline steel strip winding pipe withstand voltage properties and shock resistance undesirable again.
Ultrahigh molecular weight polyethylene(UHMWPE) (UHMWPE) is a kind of thermoplastic engineering plastic with linear structure, and molecular weight is up to more than 1,500,000.Density is little, and tool has good wearability, self lubricity, shock resistance, erosion resistance etc.But because the viscosity of ultrahigh molecular weight polyethylene(UHMWPE) (UHMW-PE) molten state is up to 108Pa*s, mobility extreme difference, its melt index is almost nil, so be difficult to process with general machining process.In addition, pure ultra-high molecular mass polyethylene (UHMWPE) is although pipeline excellent shock resistance, and large diameter pipeline ring stiffness is low, and withstand voltage properties is poor.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide one and easily extrude, withstand voltage properties and shock resistance obtain the ultra-high molecular weight polyvinyl composite for extrusion moulding pipe for escaping of larger raising.
The technical solution adopted for the present invention to solve the technical problems is: this is used for the ultra-high molecular weight polyvinyl composite of extrusion moulding pipe for escaping, it is characterized in that, weight part consists of: ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, 3 ~ 14 parts, short fiber glass fibre, alkali magnesium sulfate crystal whisker 5 ~ 18 parts, dioctyl phthalate (DOP) 2 ~ 8 parts, fluorocarbon based modified polyorganosiloxane 1 ~ 10 part, polyethylene wax 0-5 part.The invention provides a kind of composition of ultrahigh molecular weight polyethylene(UHMWPE); short fiber glass fibre, alkali magnesium sulfate crystal whisker, dioctyl phthalate (DOP) and polyethylene wax is added in composition; the present invention also adds fluorocarbon based modified polyorganosiloxane in the composition; reach the melt fracture speed improving extruding pipe material; reduce mould mouth mould buildup; improve rheological property (reduction viscosity), improve the effect of surface smoothness, improve the processing difficulty of ultrahigh molecular weight polyethylene(UHMWPE).
Preferably, weight part consists of: ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, 13 parts, short fiber glass fibre, alkali magnesium sulfate crystal whisker 17 parts, dioctyl phthalate (DOP) 7 parts, fluorocarbon based modified polyorganosiloxane 3 ~ 5.5 parts, polyethylene wax 3 parts.
Preferably, the molecular weight of described ultrahigh molecular weight polyethylene(UHMWPE) is 2,500,000 ~ 5,500,000.
Preferably, the length of described short fiber glass fibre is at 3mm ~ 5mm.
Preferably, the length of described alkali magnesium sulfate crystal whisker is at 40 μm ~ 55 μm.
Preferably, polyethylene wax molecular weight is 2000 ~ 3500.
Under above-mentioned optimum condition, the optimum regime that the physical and chemical performance of extrusion performance of the present invention and pipe can be made to reach the present invention can reach.
Compared with prior art; tool in technique scheme has the following advantages or beneficial effect: the composition that the invention provides a kind of ultrahigh molecular weight polyethylene(UHMWPE); short fiber glass fibre, alkali magnesium sulfate crystal whisker, dioctyl phthalate (DOP) and polyethylene wax is added in composition; the present invention also adds fluorocarbon based modified polyorganosiloxane in the composition; reach the melt fracture speed improving extruding pipe material; reduce mould mouth mould buildup; improve rheological property (reduction viscosity), improve the effect of surface smoothness.Change the processing difficulty of ultrahigh molecular weight polyethylene(UHMWPE).This composition, after twin screw extruder is blended, can have the mobility being suitable for extrusion moulding.One dimension short fiber glass fibre simultaneously in the present composition and alkali magnesium sulfate crystal whisker, fully miscible with the ultrahigh molecular weight polyethylene(UHMWPE) of linear long-chain, evenly be distributed in ultrahigh molecular weight polyethylene(UHMWPE), give pipeline more excellent withstand voltage properties, identical wall thickness and caliber side pipe for escaping withstand voltage properties and shock resistance improve more than 30%.
Embodiment
Below by specific embodiment to the ultra-high molecular weight polyvinyl composite for extrusion moulding pipe for escaping of the present invention, be described further, wherein embodiment 1 is most preferred embodiment.
Embodiment 1
Ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, 13 parts, short fiber glass fibre, alkali magnesium sulfate crystal whisker 17 parts, dioctyl phthalate (DOP) 7 parts, fluorocarbon based modified polyorganosiloxane 4.8 parts, polyethylene wax 3 parts;
Wherein, aluminum oxide be purity 99.99 aluminum oxide powder; The molecular weight of ultrahigh molecular weight polyethylene(UHMWPE) is 4,000,000 ~ 5,000,000; The length of short fiber glass fibre is at 3mm ~ 5mm; The length of alkali magnesium sulfate crystal whisker is at 40 μm ~ 55 μm;
After above-mentioned composition precise, utilize twin screw extruder to extrude blended, recycling single screw extrusion machine pushes to into pipe mold;
Be shaped to diameter at 1m, thickness of pipe is in the escape tube of 20mm.
Embodiment 2
The weight of ultrahigh molecular weight polyethylene(UHMWPE) combination is ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, 12 parts, short fiber glass fibre, alkali magnesium sulfate crystal whisker 16 parts, dioctyl phthalate (DOP) 6 parts, fluorocarbon based modified polyorganosiloxane 6 parts, polyethylene wax 4 parts;
Wherein, aluminum oxide is the aluminum oxide powder of purity more than 99.5%; The molecular weight of ultrahigh molecular weight polyethylene(UHMWPE) is 3,500,000 ~ 4,650,000; The length of short fiber glass fibre is at 3mm ~ 5mm; The length of alkali magnesium sulfate crystal whisker is at 40 μm ~ 55 μm;
After above-mentioned composition precise, utilize twin screw extruder to extrude blended, recycling single screw extrusion machine pushes to into pipe mold;
Be shaped to diameter at 1m, thickness of pipe is in the escape tube of 20mm.
Embodiment 3
The weight of ultrahigh molecular weight polyethylene(UHMWPE) combination is ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, 11 parts, short fiber glass fibre, alkali magnesium sulfate crystal whisker 18 parts, dioctyl phthalate (DOP) 5 parts, fluorocarbon based modified polyorganosiloxane 10 parts, polyethylene wax 5 parts;
Wherein, aluminum oxide is the aluminum oxide powder of purity more than 99.5%; The molecular weight of ultrahigh molecular weight polyethylene(UHMWPE) is 3,000,000 ~ 5,500,000; The length of short fiber glass fibre is at 3mm ~ 5mm; The length of alkali magnesium sulfate crystal whisker is at 40 μm ~ 55 μm;
After above-mentioned composition precise, utilize twin screw extruder to extrude blended, recycling single screw extrusion machine pushes to into pipe mold;
Be shaped to diameter at 1m, thickness of pipe is in the escape tube of 20mm.
Embodiment 4
The weight of ultrahigh molecular weight polyethylene(UHMWPE) combination is ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, 14 parts, short fiber glass fibre, alkali magnesium sulfate crystal whisker 15 parts, dioctyl phthalate (DOP) 8 parts, fluorocarbon based modified polyorganosiloxane 1 part;
Wherein, aluminum oxide is the aluminum oxide powder of purity more than 99.5%; The molecular weight of ultrahigh molecular weight polyethylene(UHMWPE) is 2,500,000 ~ 3,200,000; The length of short fiber glass fibre is at 3mm ~ 5mm; The length of alkali magnesium sulfate crystal whisker is at 40 μm ~ 55 μm;
After above-mentioned composition precise, utilize twin screw extruder to extrude blended, recycling single screw extrusion machine pushes to into pipe mold;
Be shaped to diameter at 1m, thickness of pipe is in the escape tube of 20mm.
Comparative example 1
Preparation technology is with embodiment 1, and the formula unlike composition is ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, dioctyl phthalate (DOP) 7 parts, polyethylene wax 3 parts.
Comparative example 2
Preparation technology is with embodiment 1, and the formula unlike composition is ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, 13 parts, short fiber glass fibre, alkali magnesium sulfate crystal whisker 17 parts, dioctyl phthalate (DOP) 5 ~ 8 parts.
Comparative example 3
Preparation technology is with embodiment 1, and the formula unlike composition is that molecular weight is 4,000,000 ~ 5,000,000 ultrahigh molecular weight polyethylene(UHMWPE) 100 parts.
The Performance Detection of the escape tube of each embodiment and comparative example sees the following form;
As can be seen from the above table, the proportioning of the present composition improves withstand voltage properties and the shock resistance of ultrahigh molecular weight polyethylene(UHMWPE) greatly, if be the composition of the present composition not by proportioning, although can play certain improvement result, effect is not clearly yet.
The above is only preferred embodiment of the present invention, and be not restriction the present invention being made to other form, any those skilled in the art may utilize the technology contents of above-mentioned announcement to be changed or be modified as the Equivalent embodiments of equivalent variations.But everyly do not depart from technical solution of the present invention content, any simple modification, equivalent variations and the remodeling done above embodiment according to technical spirit of the present invention, still belong to the protection domain of technical solution of the present invention.

Claims (5)

1. the ultra-high molecular weight polyvinyl composite for extrusion moulding pipe for escaping, it is characterized in that, weight part consists of: ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, 3 ~ 14 parts, short fiber glass fibre, alkali magnesium sulfate crystal whisker 5 ~ 18 parts, dioctyl phthalate (DOP) 2 ~ 8 parts, fluorocarbon based modified polyorganosiloxane 1 ~ 10 part, polyethylene wax 0 ~ 5 part.
2. a kind of ultra-high molecular weight polyvinyl composite for extrusion moulding pipe for escaping according to claim 1, it is characterized in that, weight part consists of: ultrahigh molecular weight polyethylene(UHMWPE) 100 parts, 13 parts, short fiber glass fibre, alkali magnesium sulfate crystal whisker 17 parts, dioctyl phthalate (DOP) 7 parts, fluorocarbon based modified polyorganosiloxane 3 ~ 5.5 parts, polyethylene wax 3 parts.
3. a kind of ultra-high molecular weight polyvinyl composite for extrusion moulding pipe for escaping according to claim 1 and 2, is characterized in that: the molecular weight of described ultrahigh molecular weight polyethylene(UHMWPE) is 2,500,000 ~ 5,500,000.
4. a kind of ultra-high molecular weight polyvinyl composite for extrusion moulding pipe for escaping according to claim 1 and 2, is characterized in that: the length of described short fiber glass fibre is at 3mm ~ 5mm.
5. a kind of ultra-high molecular weight polyvinyl composite for extrusion moulding pipe for escaping according to claim 1 and 2, is characterized in that: the length of described alkali magnesium sulfate crystal whisker is at 40 μm ~ 55 μm.
CN201610054246.6A 2016-01-27 2016-01-27 A kind of ultra-high molecular weight polyvinyl composite for extrusion molding pipe for escaping Expired - Fee Related CN105482233B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111440371A (en) * 2020-03-24 2020-07-24 杭州联通管业有限公司 Anti-freezing polyethylene power tube and preparation method thereof
CN115651295A (en) * 2022-10-14 2023-01-31 安徽杰蓝特新材料有限公司 Stretch-proofing PE gas pipe

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111440371A (en) * 2020-03-24 2020-07-24 杭州联通管业有限公司 Anti-freezing polyethylene power tube and preparation method thereof
CN115651295A (en) * 2022-10-14 2023-01-31 安徽杰蓝特新材料有限公司 Stretch-proofing PE gas pipe
CN115651295B (en) * 2022-10-14 2024-02-02 安徽杰蓝特新材料有限公司 Stretch-proofing PE gas pipe

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