CN105478371B - A kind of concrete test block automatic sorting and storage method and its system - Google Patents
A kind of concrete test block automatic sorting and storage method and its system Download PDFInfo
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- CN105478371B CN105478371B CN201510888924.4A CN201510888924A CN105478371B CN 105478371 B CN105478371 B CN 105478371B CN 201510888924 A CN201510888924 A CN 201510888924A CN 105478371 B CN105478371 B CN 105478371B
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- test block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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Abstract
The invention discloses a kind of concrete test block automatic sorting and storage method and system, including the data input computer by concrete test block, and the information is fed back into control system;Control system encodes for the generation management of each concrete test block, and the information of the corresponding concrete test block of management coding of each concrete test block in control system, setting management coding, whole workflow is controlled by control system on concrete test block;The concrete test block that conveying has set management to encode makes it be classified by identifying management coding to the concrete test block for being not up to age according to its time apart from age;It will not belong to of a sort concrete test block and send to different fog rooms conserved;The concrete test block for reaching age in fog room is sent to the suspected location for carrying out applied voltage test.The achievable sample storage of the present invention is increasingly automated with management, reduces labor intensity, effectively raises transhipment and the efficiency of storage of concrete test block, improve detection efficiency.
Description
Technical field
The present invention relates to concrete crushing strength detection technique, more particularly to a kind of concrete test block automatic sorting and storage
Method, further relates to the system using concrete test block automatic sorting and storage method.
Background technology
In conventional concrete crushing strength detection process, most of testing agencies are all to be with artificial detection and management
It is main, strength test, the detection of sample message typing, sample storage and transhipment, sample in concrete crushing strength detection process
Each link such as cleaning, data acquisition and integrated treatment is required to manual operation afterwards.
Specifically, easily there is problems with using manual operation in sample sorting and storage link:
(1) manual mode of operation is used, and labor intensity is big, and time-consuming and laborious, and transhipment is low with efficiency of storage, influences detection effect
Rate.
(2) since there are human factor, in fact it could happen that the situation that overdue sample does not detect in time, causes result of the test not
It is credible.
(3) since there are human factor, in fact it could happen that the situation that undue sample detects in advance, causes result of the test not
Accurately.
(4) manual operation sample transport and storage, make transhipment and storage time be very limited, usually only can be white
It is carried out, very flexible.
Easily there is the above problem since manual operation is sorted and stored, have very big shadow for the accuracy of testing result
Ring, therefore, how to improve the controllability of whole detection, reduce the influence of human factor, be industry skill urgently to be resolved hurrily
Art problem.
The content of the invention
First purpose of the present invention is that labor intensity can be greatly lowered, improves transhipment and store effect by providing one kind
Rate, improve detection efficiency, effectively avoid human error, the concrete test block automatic sorting for improving testing result accuracy and storage
Method.
Second object of the present invention is to provide a kind of using above-mentioned concrete test block automatic sorting and storage method
System.
First purpose of the present invention is realized by following technical measures:A kind of concrete test block automatic sorting and storage
Deposit method, it is characterised in that comprise the following steps:
First, by the data input computer of concrete test block, and the information is fed back into control system;
2nd, control system encodes for the generation management of each concrete test block, the pipe of each concrete test block in control system
The information of the corresponding concrete test block of reason coding, management coding is set on concrete test block, whole work is controlled by control system
Make flow;
3rd, the concrete test block that conveying has set management to encode makes it by identifying management coding, to being not up to age
Concrete test block classified according to its time apart from age;
4th, it will not belong to of a sort concrete test block and send to different fog rooms conserved;
5th, the concrete test block for reaching age in fog room is sent to the suspected location for carrying out applied voltage test.
The information of concrete test block of the present invention includes moulding day phase, age and strength grade etc., these information are led to
Often directly provided by censorship unit.The submission date of concrete test block is recorded by control system.
The achievable sample storage of the present invention is increasingly automated with management, efficiently avoid human operational error, significantly
Degree reduces labor intensity, effectively raises transhipment and the efficiency of storage of concrete test block, and then improve detection efficiency;By
In not participating in manually, the overdue sample situation that detection and undue sample do not detect in advance in time is eliminated, it is ensured that
The accuracy and confidence level of result of the test.Moreover, in the detection process of concrete test block, the loading velocity of forcing press is avoided
Unreasonable phenomenon is set, so as to further ensure the accuracy of testing result.In addition, use the present invention, concrete test block
Transhipment and storage time it is flexible and changeable.
For the present invention in the step 3, the time apart from age belongs to same class for the concrete test block of same day, or
Time apart from age belongs to same class for the concrete test block of same amount of time.
As one embodiment of the present invention, the concrete test block is turned to by point corresponding to fog room by conveying
Streaming band send into the fog room and is conserved, and is sent to suspected location by another shunting conveyer belt after age is reached.
The present invention is sent out apart from the time of age for the concrete test block of same amount of time from fog room, according to apart from age
Time for carry out same day classification dispensing into corresponding fog room.
The present invention when the concrete test block in fog room meets the experimental condition of standard requirement, open by control system control
Fog room outlet is used for the bar that spacing concrete test block glides, and concrete test block is slipped on shunting conveyer belt and is delivered to
Suspected location.The experimental condition of the standard requirement refers to《Ordinary concrete mechanical test method GB/T50081-2002》Middle rule
Fixed experimental condition.
As another embodiment of the invention, the concrete test block is delivered to corresponding fog room, by manipulator
Crawl concrete test block is conserved into fog room, and manipulator sends the information of concrete test block specific location to control system
System, and by the concrete test block on control system control machinery hand crawl relevant position to biography after concrete test block reaches age
Send to take and send to suspected location.
The present invention is in the step 4, and after concrete test block enters fog room, control system is recorded in fog room in real time
Temperature and humidity data, concrete test block is carried out standard curing according to the information of concrete test block, while control system calculates
Time of the concrete test block apart from age.The standard curing is exclusively used in concrete test block, the constant temperature and humidity standard of cement briquette
Maintenance.Fog room meets national newest standards, and condition is 20 DEG C ± 2 DEG C of temperature, more than relative humidity 95%RH and conserves 28d.
Second object of the present invention is realized by following technical measures:One kind is automatic using above-mentioned concrete test block
Sorting and the system of storage method, it is characterised in that:It includes sample collection unit, is docked with the sample point of sample collection unit
Class is with storage element and the control system for controlling each unit to operate, the sample collection unit include mixing for typing
Solidifying soil test block information and feed back to the computer of control system, be arranged on concrete test block and with the corresponding management of its information
Coding and the first conveying mechanism, the management coding are generated by control system;The sample classification includes being used for storage element
Identification manages the encoding identification device encoded, several fog rooms for conserving inhomogeneous concrete test block and for being up to
The concrete test block of age send to the second conveyor structure of suspected location, the encoding identification device and is arranged on the first conveying mechanism
Front portion is simultaneously connected with control system, and several fog rooms are set gradually according to the conveying direction of the first conveying mechanism, each maintenance
The import of room is mutually plugged into the first conveying mechanism respectively, and the outlet of each fog room is then mutually plugged into second conveyor structure respectively,
Control the first conveying mechanism that the concrete test block for being provided with management coding is conveyed through encoding identification device by control system to know
No matter reason coding, classified according to time of the concrete test block apart from age to concrete test block, will not belong to of a sort
Concrete test block is sent to different fog rooms and is conserved, then will reach the concrete test block of age in fog room by second
Conveying mechanism is sent to the suspected location for carrying out applied voltage test.
As one embodiment of the present invention, each fog room by shunt conveyer belt respectively with the first conveying mechanism,
Two conveying mechanisms are plugged into, and the position to connect respectively with shunting conveyer belt on first conveying mechanism, second conveyor structure is all provided with
The angle pulley group of conversion direction of transfer is useful for, wherein, the angle pulley group is controlled from defeated along first by control system
Send the direction that mechanism transmits to be converted to the direction towards shunting conveyer belt, sent so as to which of a sort concrete test block will be belonged to right
In the fog room answered;The resettlement groove being obliquely installed for being used for placing concrete test block, the maintenance are equipped with the fog room
The outlet of room is equipped with the bar for being used for preventing that concrete test block from gliding, i.e. the bar is located at the port of export of resettlement groove, control system
Control opens bar and lets pass to the concrete test block to rank the first, which slides on shunting conveyer belt, control system
System controls closing bar again, starts shunting conveyer belt and is sent concrete test block to second conveyor structure by converting direction of transfer
To be transported to suspected location.
As another embodiment of the invention, each fog room by manipulator respectively with the first conveying mechanism, second
Conveying mechanism is plugged into, and the nursing frame for being used for placing concrete test block is equipped with the fog room, and manipulator is controlled by control system
First conveying mechanism transmission concrete test block in place is captured and is conserved on the nursing frame into fog room, while by coagulation
After the native specific positional information of test block sends control system to, and concrete test block reaches age, by control system control machinery
Sent on concrete test block to second conveyor structure on hand crawl relevant position to suspected location.
Compared with prior art, the present invention has following significant effect:
(1) the achievable sample storage of the present invention and management is increasingly automated, efficiently avoid human operational error, greatly
Amplitude reduction labor intensity, effectively raises transhipment and the efficiency of storage of concrete test block, and then improve detection efficiency.
(2), due to not participating in manually, eliminate overdue sample and do not detect what is detected in advance with undue sample in time
Situation, it is ensured that the accuracy and confidence level of result of the test.
(3) the present invention carries out automatic sorting and storage by sample message of the control system according to collection, is limited without the time
System, as long as setting relevant parameter, can be carried out sorting and storing at any time, and therefore, sorting and storage time are flexible
It is changeable.
(4) the configuration of the present invention is simple, cost are low, are particularly suitable for sorting and the storage link of concrete crushing strength detection,
Still belong to the first applied to detection technique.
Brief description of the drawings
The present invention is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
Fig. 1 is the composition schematic diagram of the embodiment of the present invention 1;
Fig. 2 is the structure diagram of 1 concrete test block of embodiment of the present invention storage;
Fig. 3 is the composition schematic diagram of the embodiment of the present invention 2.
Embodiment
Embodiment 1
As shown in Figure 1, 2, it is a kind of concrete test block automatic sorting of the present invention and storage method, comprises the following steps:
First, being put into 150*150*150 on storage conveyer belt, by the data input computer of concrete test block, coagulation
The main information (shaping date, age and compression strength) of native test block feeds back to control system, generates a digital generation at this time
Code, self-editing is 1,2,3~28, and meaning is the number of days of concrete test block distance shaping date (age), and it is 28 days that age is most long, most
Short is 1 day.For example the shaping date be July 19, date landed is July 14, and the digital code generated at this time is 5, represent away from
There is 5 day time from the shaping date.
2nd, digital code is transmitted to control system, is at this time converted into decimal code according to digital code, control system
Binary code.For example digital code is 28, then the binary code generated is 011100, is that control system is each coagulation
The management that native test block is generated encodes, the letter of the corresponding concrete test block of management coding of each concrete test block in control system
Breath, management coding is set on concrete test block, whole workflow is controlled by control system;
3rd, the concrete test block that conveying has set management to encode makes it by identifying management coding, to being not up to age
Concrete test block classified according to its time apart from age, specifically include apart from age time be same day coagulation
Native test block belongs to same class, or belongs to same class apart from the time of age for the concrete test block of same amount of time.
Control system will classify according to the information of sample, be divided into " expiring within 1 day ", " expiring within 2 days ", " expiring within 3 days ", " 4
It expires ", " expiring within 5 days ", " expiring within 6~10 days ", " expiring within 11~15 days ", " expiring within 16~20 days ", " expiring within 21~25 days "
And " expiring for 26~28 days " passage.Passage 1~5 is directly to detection conveyer belt, and passage 6~10 is attached to sorting and passes
Band is sent, and is ultimately connected in storage conveyer belt.
4th, it will not belong to of a sort concrete test block and send to different fog rooms conserved;Concrete test block passes through
Conveying steering is crossed to be conserved by sending into the fog room corresponding to the shunting conveyer belt of fog room, and by another after age is reached
One shunting conveyer belt is sent to suspected location.
The direction of pulley blocks is controlled by control system, sample is subjected to classification storage, carries out mid-term maintenance.Control signal
According to sample group, 3 samples are one group, i.e., 3 test blocks of transmission just give pulley blocks next signal after terminating every time, into
The storage maintenance of one the following group sample of row.
The same day starts system operatio, and the amount of logic of system is amount of logic -1 of the previous day, such as the self-editing number of the previous day
Word code is 1, and the same day is 0, represents that the same day expires when representing 0.At this time, the passage of corresponding " 0 " is opened, concrete test block
Into detection conveyer belt.The logical number of passage 6 to 10 is respectively " 10 ", " 15 ", " 20 ", " 25 ", " 30 ", and what is represented respectively is 6
Expired, expire to 10 days within 11 to 15 days, expire within 16 to 20 days, expire within 21 to 25 days and 26 to 30 days expire.When logical number is 6
When, corresponding passage is opened, the sample expiration time of the passage expired for 1~5 day at this time, enters by sorting conveyer belt and is put in storage
Conveyer belt, re-starts classification.Specific channel logic distribution map see the table below.
(table 1)
Input and output logical diagram, the input port using binary code as control system are formulated, output port is control
Make the signal port in 28 passage pulley directions.For example binary code is 011100 (decimal system 28), at this time, control system
It is low level signal to give passage 1~27, and it is high level signal to give passage 28.The direction of passage pulley is electric according to signal is given
Flat height, when passage 1~27 is low level, keeps the direction of original parallel strip line transmission, when passage 28 is high level
When, pulley direction will form certain angle with conveyer belt transmission direction, ensure that concrete test block can be it is anticipated that target be sent into
Conveyer belt is conserved, carries out the maintenance of mid-term.Control signal is one group according to sample group, 3 samples, i.e. 3 examinations of transmission every time
Pulley blocks next signal is just given after block end, carries out the storage maintenance of a following group sample
After concrete test block enters fog room, control system records temperature and humidity data in fog room in real time, according to mixed
The information of solidifying soil test block carries out concrete test block standard curing, at the same control system calculate concrete test block apart from age when
Between.
Time apart from age is sent out for the concrete test block of same amount of time from fog room, according to the time apart from age
For carry out same day classification dispensing into corresponding fog room, such as " expiring within 11~15 days " concrete test block send respectively to
11st, in 12,13,14 and 15 days overdue fog rooms.
5th, the concrete test block for reaching age in fog room is sent to the suspected location for carrying out applied voltage test.
When the concrete test block in fog room meets the experimental condition of standard requirement, fog room is opened in control system control
Outlet is used for the bar that spacing concrete test block glides, and concrete test block is slipped on shunting conveyer belt and is delivered to position to be checked
Put.
A kind of system using above-mentioned concrete test block automatic sorting and storage method, it includes sample collection unit, connects
The sample classification in sample collection unit is refuted with storage element and for controlling the control system that each unit operates (with Fig. 1
Management system), sample collection unit is included for typing concrete test block information and feeding back to the computer of control system, setting
Put on concrete test block and management coding corresponding with its information and the first conveying mechanism 5, management are encoded by control system
Generation, sample classification is with storage element including the encoding identification device for identifying management coding, for conserving inhomogeneous mix
Coagulate several fog rooms of soil test block and sent for being up to the concrete test block of age to the second conveyor structure 6 of suspected location,
Encoding identification device is arranged on the front portion of the first conveying mechanism 5 and is connected with control system, and several fog rooms are according to the first conveyer
The conveying direction of structure 5 is set gradually, the import of each fog room is plugged into 5 phase of the first conveying mechanism respectively, and each fog room goes out
Mouth is then plugged into 6 phase of second conveyor structure respectively, controls the first conveying mechanism 5 to be provided with the mixed of management coding by control system
Solidifying soil test block is conveyed through encoding identification device identification management coding, according to concrete test block apart from age time to concrete
Test block is classified, and will not belong to of a sort concrete test block and send to different fog rooms conserved, then by fog room
In reach the concrete test block of age and sent by second conveyor structure 6 to the suspected location for carrying out applied voltage test.
Each fog room is plugged into the first conveying mechanism 5, second conveyor structure 6 respectively by shunting conveyer belt 8, the first conveying
The steering that the position to connect respectively with shunting conveyer belt in mechanism 5, second conveyor structure 6 is equipped with for converting direction of transfer is slided
Wheel group 7, wherein, angle pulley group 7 is controlled from along the direction that the first conveying mechanism 5 transmits by control system and is converted to direction point
The direction of streaming band, send into corresponding fog room to belong to of a sort concrete test block;It is equipped with fog room
For placing the resettlement groove being obliquely installed of concrete test block, the outlet of fog room, which is equipped with, to be used to prevent what concrete test block from gliding
Bar, the i.e. bar are located at the port of export of resettlement groove, and control system control unlatching bar puts the concrete test block to rank the first
OK, which slides on shunting conveyer belt, and control system controls closing bar again, starts shunting conveyer belt and passes through change
Change direction of transfer by concrete test block send on second conveyor structure 6 to be transported to suspected location.First conveying mechanism and
Two conveying mechanisms use the form of conveyer belt.
Embodiment 2
As shown in figure 3, the difference of the present embodiment and embodiment is:Each fog room is by manipulator respectively with first
Conveying mechanism 5, second conveyor structure 6 are plugged into, and the nursing frame for being used for placing concrete test block are equipped with fog room, manipulator is by controlling
System (with management system in Fig. 3) control processed captures the concrete test block that the first conveying mechanism 5 transmits in place to fog room
In nursing frame on conserved, while send the specific positional information of concrete test block to control system, and concrete tries
After block reaches age, by concrete test block to the second conveyor structure 6 on control system control machinery hand crawl relevant position
Send to suspected location.
Compared to embodiment 1 by the way of concrete test block is gone out storage by shunting conveyer belt, since the present embodiment is by controlling
System control machine tool hand processed by concrete test block crawl storage to being conserved on the nursing frame in fog room, while by concrete
The specific positional information of test block sends control system to, or by the concrete on control system control machinery hand crawl relevant position
Test block outbound, therefore, the fog room in the present embodiment can be conserved for inhomogeneous concrete test block.
The implementation of the present invention is not limited to this, and the above according to the present invention, knows according to the ordinary skill of this area
Knowledge and customary means, under the premise of the above-mentioned basic fundamental thought of the present invention is not departed from, invention can also make other diversified forms
Modification, replacement or change, all fall within rights protection scope of the present invention.
Claims (8)
1. a kind of concrete test block automatic sorting and storage method, it is characterised in that comprise the following steps:
First, by the data input computer of concrete test block, and the information is fed back into control system;
2nd, control system encodes for the generation management of each concrete test block, and each the management of concrete test block is compiled in control system
The information of the corresponding concrete test block of code, management coding is set on concrete test block, whole workflow is controlled by control system
Journey;
3rd, the concrete test block that conveying has set management to encode makes it be mixed by identifying management coding to being not up to age
Solidifying soil test block is classified according to its time apart from age;Time apart from age belongs to same for the concrete test block of same day
One kind, or belong to same class apart from the time of age for the concrete test block of same amount of time;
4th, it will not belong to of a sort concrete test block and send to different fog rooms conserved;The concrete test block warp
Conveying steering is crossed to be conserved by sending into the fog room corresponding to the shunting conveyer belt of fog room, and by another after age is reached
One shunting conveyer belt is sent to suspected location;
5th, the concrete test block for reaching age in fog room is sent to the suspected location for carrying out applied voltage test.
2. concrete test block automatic sorting according to claim 1 and storage method, it is characterised in that:Apart from age when
Between sent out for the concrete test block of same amount of time from fog room, according to the time apart from age same day to carry out classification dispensing
Into corresponding fog room.
3. concrete test block automatic sorting according to claim 2 and storage method, it is characterised in that:When in fog room
When concrete test block meets the experimental condition of standard requirement, control system control is opened fog room outlet and is tried for spacing concrete
The bar that block glides, makes concrete test block be slipped on shunting conveyer belt and is delivered to suspected location.
4. concrete test block automatic sorting according to claim 1 and storage method, it is characterised in that:The concrete examination
Block is delivered to corresponding fog room, is conserved by manipulator crawl concrete test block into fog room, manipulator is by concrete
The information of test block specific location sends control system to, and by control system control machinery hand after concrete test block reaches age
Sent on concrete test block to conveyer belt on crawl relevant position to suspected location.
5. concrete test block automatic sorting and storage method according to claim 3 or 4, it is characterised in that:In the step
In rapid four, after concrete test block enters fog room, control system records temperature and humidity data in fog room in real time, according to coagulation
The information of native test block to concrete test block carry out standard curing, while control system calculate concrete test block apart from age when
Between.
A kind of 6. system of the concrete test block automatic sorting and storage method described in usage right requirement 1, it is characterised in that:It
Including sample collection unit, the sample classification of sample collection unit is docked with storage element and for controlling each unit to transport
The control system of work, the sample collection unit include for typing concrete test block information and feed back to the calculating of control system
Machine, be arranged on concrete test block and with its information it is corresponding management coding and the first conveying mechanism, it is described management coding by
Control system generates, and the sample classification includes the encoding identification device for identification management coding, for supporting with storage element
Protect several fog rooms of inhomogeneous concrete test block and sent for being up to the concrete test block of age to the of suspected location
Two conveying mechanisms, the encoding identification device are arranged on the front portion of the first conveying mechanism and are connected with control system, described several foster
Shield room is set gradually according to the conveying direction of the first conveying mechanism, and the import of each fog room connects with the first conveying mechanism respectively
Refute, and the outlet of each fog room is then mutually plugged into second conveyor structure respectively, controls the first conveying mechanism to set by control system
The concrete test block for being equipped with management coding is conveyed through encoding identification device identification management coding, according to concrete test block apart from age
The time of phase classifies concrete test block, will not belong to of a sort concrete test block and sends to different fog room progress
Maintenance, then the concrete test block for reaching age in fog room is sent to the position to be checked for carrying out applied voltage test by second conveyor structure
Put.
7. system according to claim 6, it is characterised in that:Each fog room is conveyed with first respectively by shunting conveyer belt
Mechanism, second conveyor structure are plugged into, the portion to connect respectively with shunting conveyer belt on first conveying mechanism, second conveyor structure
Position is equipped with angle pulley group for converting direction of transfer, wherein, the angle pulley group by control system control from along
The direction of first conveying mechanism transmission is converted to the direction towards shunting conveyer belt, to belong to of a sort concrete test block
Send into corresponding fog room;The resettlement groove being obliquely installed for being used for placing concrete test block, institute are equipped with the fog room
The outlet for stating fog room is equipped with the bar for being used for preventing that concrete test block from gliding, i.e. the bar is located at the port of export of resettlement groove, controls
System control processed opens bar and lets pass to the concrete test block to rank the first, which slides on shunting conveyer belt,
Control system controls closing bar again, starts shunting conveyer belt and is sent concrete test block to the second conveying by converting direction of transfer
To be transported to suspected location in mechanism.
8. system according to claim 6, it is characterised in that:Each fog room by manipulator respectively with the first conveyer
Structure, second conveyor structure are plugged into, and the nursing frame for being used for placing concrete test block is equipped with the fog room, and manipulator is by control
The concrete test block of first conveying mechanism transmission in place is captured and conserved on the nursing frame into fog room by system control, at the same time
Send the specific positional information of concrete test block to control system, and after concrete test block reaches age, by control system control
Sent on concrete test block to second conveyor structure on manipulator crawl relevant position processed to suspected location.
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