CN105466186B - Water pressure auxiliary test device and method of carbon fiber gas cylinder - Google Patents
Water pressure auxiliary test device and method of carbon fiber gas cylinder Download PDFInfo
- Publication number
- CN105466186B CN105466186B CN201510975667.8A CN201510975667A CN105466186B CN 105466186 B CN105466186 B CN 105466186B CN 201510975667 A CN201510975667 A CN 201510975667A CN 105466186 B CN105466186 B CN 105466186B
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- gas cylinder
- pouring
- drying
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- fixture
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B15/00—Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/003—Supply-air or gas filters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Drying Of Solid Materials (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention discloses a water pressure auxiliary test device and method of a carbon fiber gas cylinder. The device comprises a gas cylinder fixture, a conveying trolley and gas cylinder pouring and drying treatment equipment, wherein the gas cylinder fixture is used for clamping a plurality of to-be-tested gas cylinders, the conveying trolley is used for conveying the to-be-tested gas cylinders, the gas cylinder pouring and drying treatment equipment is used for performing pouring and drying treatment on the to-be-tested gas cylinders, and the gas cylinder pouring and drying treatment equipment comprises a pouring and drying treatment rack, a monitoring device, a turnover pouring device and a drying device. The method comprises the steps of (1) clamping and loading the gas cylinders; (2) horizontally pushing the conveying trolley to a hoisting inlet area; (3) clamping and lifting by the fixture; (4) pouring and drying the gas cylinders; (5) horizontally moving forward to a hoisting outlet area; (6) placing in the hoisting outlet area, and loosening the fixture; (7) lifting up and down, and horizontally moving backward to reset. The device and the method have the advantages of simple structure, reasonable design, simplicity and convenience in use and operation and good use effect, a plurality of carbon fiber gas cylinders can be conveniently and quickly poured and dried, and the pouring and drying process is easy to control.
Description
Technical field
The invention belongs to gas cylinder detection technique field, more particularly, to a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit and
Method of testing.
Background technology
Gas cylinder is a kind of container for bearing pressure, and the finishing operation of its production process is to carry out gas cylinder detection, and with this
Judge whether the quality of gas cylinder is qualified.Gas cylinder detection project mainly includes hydraulic pressure test (the also referred to as water pressure test) and air tightness test
(also referred to as air-tight test) etc., the purpose of hydraulic pressure test are the deflection and bearing capacity measured under hydraulic pressure effect, are referred to
《Gas cylinder by hydrostatic pressure test method》Standard GB/T/T9251 1997.Also, also need periodically to enter gas cylinder during actually used
Row detection, detection project include the deflection of gas cylinder and bearing capacity, air-tightness etc..Wherein, the deflection to gas cylinder and pressure-bearing
When ability is tested, using hydraulic pressure test method (also referred to as hydraulic test method).At present, the hydraulic test method master for being adopted
There are buret method and weight method, wherein the application of weight method is than wide.
Carbon fiber gas cylinder belongs to composite cylinder, and which adopts metal inner tube, winds carbon fiber Jing hot settings by outside
Process, it is pressure to can reach 30MPa.Metal cylinder (seamless steel cylinder etc.) is compared, carbon fiber gas cylinder has better performance, and
Weight saving more than 50%, operates with more easily, especially deeper subsurface (such as mine etc., petroleum and petrochemical industry etc.) hazardous area
Domain is more convenient when using in the case of running into rescue situation or major disaster.In addition, composite cylinder is also the non-conductor of electricity, and
And composite cylinder is presented neutrality under erosion and corrosion occasion, thus using safer.According to laws and regulations and actually make
With code requirement, it is necessary to the regular water pressure test is carried out to gas cylinder, must carry out drying and processing, protect to gas cylinder after the completion of the water pressure test
Its clean dried is demonstrate,proved, with convenient use.But can be to carbon fiber gas after the completion of nowadays, also not occurring a set of water pressure test on the market
Bottle carries out pouring the carbon fiber gas cylinder hydraulic pressure auxiliary test unit dried, and can only rely on and artificially complete in actual mechanical process,
Exist and use defect and the deficiencies such as operation is inconvenient, drying efficiency is low, time-consuming.
The content of the invention
The technical problem to be solved is for above-mentioned deficiency of the prior art, there is provided a kind of carbon fiber gas
Bottle hydraulic pressure auxiliary test unit, it is its simple structure, reasonable in design and good using easy to operate, using effect, can be easy, quick complete
Into the pouring and drying course of multiple carbon fiber gas cylinders, and pouring and drying course are easily controllable.
For solving above-mentioned technical problem, the technical solution used in the present invention is:A kind of carbon fiber gas cylinder hydraulic pressure subtest
Device, it is characterised in that:Including the gas cylinder fixture clamped to multiple tested gas cylinders, tested with clamped to gas cylinder fixture
What the carrying out transported by gas testing bottle was transported transports dolly and carries out the gas cylinder pouring of pouring and drying and processing to tested gas cylinder
And drying and processing equipment, the transport dolly is in that horizontal layout and its top are provided with the level of supply bottle fixture horizontal positioned and put
Horizontalization platform;The multiple described tested gas cylinder clamped on the gas cylinder fixture is respectively positioned on same plane, multiple described tested
Gas cylinder in it is parallel laying and its with the perpendicular laying of gas cylinder fixture;The tested gas cylinder is carbon fiber gas cylinder;
The gas cylinder pouring and drying and processing equipment includes pouring and drying and processing frame, supervising device, to gas cylinder fixture
The upset pouring device for carrying out 180 ° of upsets and the drying unit for carrying out drying and processing to tested gas cylinder, the upset pouring dress
Put on pouring and drying and processing frame;
The pouring and drying and processing frame include main backstop, above the main backstop and can be in the horizontal plane
Carry out lifting device and enter to gas cylinder fixture that movable translating bracket, in the vertical direction lifted to gas cylinder fixture
The clamping device of clamping is put down in water-filling, and the lifting device is arranged on the translating bracket;The main backstop includes left and right two
The vertical supports of individual symmetrical laying, two vertical supports are in parallel laying and to be mounted on a confession described flat on the two top
The movable translation track of support is moved, two translation tracks are in horizontal layout and the two is laid in same level
On, two translation tracks are in parallel laying;The translating bracket is for portal support and which includes entablature and two difference
The vertical upright column being supported in below entablature or so two ends, the entablature are in horizontal layout, and two vertical upright columns are in right
Claim to lay;The bottom of two vertical upright columns is mounted on a slip base that can be moved forward and backward along translation track, the cunning
Move seat to be installed on translation track;The upper back of two vertical supports is provided with one and drives before and after slip base carries out
It is mobile to move horizontally drive mechanism, it is described to move horizontally drive mechanism on rear side of slip base and which is driven with slip base
Connection;The lifting device includes a horizontal mast-up and two vertical liftings for being lifted to horizontal mast-up up and down
Frame, the structure all same of two vertical lifting framves and the two in symmetrical laying;Two vertical lifting framves are located at respectively
On the inside of two vertical upright columns and the top of the two is separately mounted to the inner sidewall upper portion of two vertical upright columns, the water
The left and right sides of flat mast-up be separately mounted to two vertical lifting frame left and right sides bottoms and its be located at two it is described perpendicular
To between support;The clamping and fixing body is arranged on horizontal mast-up and which is located at the underface of horizontal mast-up;It is described
Clamp system includes that left and right two carries out the clamp system of level clamping, two folders respectively to the left and right sides of gas cylinder fixture
Tightly the structure of mechanism is identical and the two is symmetrically laid in below the left and right sides of horizontal mast-up;
Region between two vertical supports is divided into lifting inlet region, entrance side pouring baking zone from the front to the back, goes out
Mouth side pouring baking zone and lifting outlet area;The upset pouring device includes that two are separately mounted to the entrance side pouring baking
Upset pouring mechanism in dry area and the outlet side pouring baking zone;The drying unit includes two drying plants and two
The drying pipeline being respectively protruding into the entrance side pouring baking zone and the outlet side pouring baking zone, two drying
Pipeline respectively stretches to the entrance side drying pipeline in the entrance side pouring baking zone and stretches to the outlet side pouring
Outlet side drying pipeline in baking zone, two drying plants are respectively the entrance being connected with the entrance side drying pipeline
Side drying plant and the outlet side drying plant being connected with the outlet side drying pipeline;
The transport dolly include can horizontal sliding enter the lifting inlet region or the vehicle frame in the lifting outlet area and multiple
The road wheel of bottom of frame is installed in, is left for transporting the little of dolly placement in the lifting inlet region and lifting outlet area
Car placement space;The horizontal positioned platform is located at vehicle frame top;
The supervising device includes that main controller, the horizontal displacement to the translating bracket carry out the horizontal displacement of real-time detection
Detector unit, the hoisting depth to horizontal mast-up are carried out the height detection unit of real-time detection and are connected with main controller respectively
Parameter set unit and display unit, the horizontal displacement detector unit and height detection unit are connected with main controller;Two
Drive mechanism, two the vertical lifting framves, two clamp systems, two upset pouring machines are moved horizontally described in individual
Structure and two drying plants are controlled by main controller.
Above-mentioned carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that:Between two vertical supports from the front to the back
It is provided with the first partition rod, the second partition rod and the 3rd partition rod, first partition rod, the second partition rod and the 3rd partition rod
Be in horizontal layout and its with the perpendicular laying of vertical supports, first partition rod, the second partition rod and the 3rd partition rod
It is laid in same level, is entered by the first partition rod between the lifting inlet region and the entrance side pouring baking zone
Row separates, and is separated by the second partition rod between the entrance side pouring baking zone and the outlet side pouring baking zone,
It is separated by the 3rd partition rod between the outlet side pouring baking zone and the lifting outlet area;
First partition rod, the second partition rod and the 3rd partition rod be respectively positioned on two vertical supports top it
Between.
Above-mentioned carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that:The transport dolly also includes mounting plate and position
Bottom plate immediately below mounting plate, the mounting plate and bottom plate are in horizontal layout;The mounting plate is located at vehicle frame top
And which is the horizontal positioned platform, multiple multiple described quilts for being supplied clamped by bottle fixture respectively on the mounting plate, are provided with
The manhole that test gas cylinder is placed;The bottom plate is located at the inner side middle and upper part of vehicle frame;
The mounting plate bottom is provided with multiple to be entered to multiple described tested gas cylinder clamped on gas cylinder fixture respectively
The spacing upper limit sleeve of row, the structure and size all same of multiple upper limit sleeves and its be laid in respectively it is multiple described
The underface of manhole;The bottom plate top is provided with multiple respectively to clamped multiple described tested on gas cylinder fixture
Gas testing bottle carries out spacing lower limit sleeve, and multiple lower limit sleeves are just being laid in multiple upper limit sleeves respectively
Lower section;Multiple upper limit sleeves and multiple lower limit sleeves are in vertically to laying.
Above-mentioned carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that:Two upset pouring mechanisms are in level
Lay and the two is laid in same level;The drying unit also includes two drying bakers, two drying baker difference
In the entrance side pouring baking zone and the outlet side pouring baking zone and the two be in horizontal layout;Two bakings
Dry case is respectively positioned at the underface of two upset pouring mechanisms.
Above-mentioned carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that:Two drying plants are hot-air blower, and two
The individual drying pipeline is warm-air pipe;The entrance side drying pipeline be entrance side warm-air pipe, the outlet side drying pipeline
For outlet side warm-air pipe;The entrance side drying plant is entrance side hot-air blower, and the outlet side drying plant is outlet side heat
Blower fan;Two hot-air blowers are controlled by main controller and which is connected with main controller;
Two warm-air pipes are respectively protruding into two drying bakers, are provided with multiple in each described drying baker
The nozzle that the drying pipeline internal with which is stretched to is connected, the quantity of the nozzle are clamped tested with gas cylinder fixture
The quantity of gas cylinder is identical, the installation position of multiple nozzles respectively with multiple described tested gas testing clamped on gas cylinder fixture
The installation position of bottle is corresponded.
Above-mentioned carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that:The structure phase of two upset pouring mechanisms
Together;Each described upset pouring mechanism is driven including a trip shaft in horizontal layout, the upset being driven to trip shaft
Two respectively vertical grip blocks clamped by the left and right sides of gas cylinder fixture of motivation structure and left and right, the turnover driving mechanism
It is connected with trip shaft, the structure of two vertical grip blocks is identical and the two is in symmetrical laying;The trip shaft
With the perpendicular laying of vertical supports, the trip shaft is located between two vertical supports and its left and right two ends is separately mounted to
In two vertical supports, two vertical grip blocks are laid in same level and the two is separately mounted to upset
The left and right sides of axle;The trip shaft be can carry out 180 ° rotation rotary shafts and its left and right two ends be arranged on by bearing respectively
In two vertical supports;The turnover driving mechanism is controlled by main controller and which is connected with main controller.
Above-mentioned carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that:The gas cylinder fixture include clamp framework, two
The vertical spacing plate that is installed in the clamping framework and multiple spacing gas is carried out to multiple tested gas cylinders respectively
Bottle locating part, the clamping framework be plane framework, the clamping framework, two vertical spacing plates and multiple gas cylinders
Locating part is laid in same level;It is described clamping framework be rectangle and its by former and later two in parallel laying side shield
And two grip blocks that can carry out left and right horizontal movement between two side shields in left and right are spliced, two clampings
Plate is in parallel laying and the two is held between two side shields, and two side shields and two grip blocks are equal
In vertically to lay and its be respectively positioned in same level;
Two side shields are respectively positioned at the front apron and backboard of both sides before and after two grip blocks, two institutes
State grip block and be respectively left grip block and the right grip block on the right side of left grip block, two grip blocks with front apron are in
Vertical runs;It is attached by two vertical spacing plates between the front apron and backboard, two vertical limits
Position plate in vertically to lay and the two with the perpendicular laying of front apron, two vertical spacing plates are respectively left limit plate
With the right limit plate on the right side of left limit plate;Multiple gas cylinder locating parts are divided to or so two row to be laid, the two row gas
Bottle locating part is in symmetrical laying;Gas cylinder locating part described in each column include it is multiple lay on the same line from front to back it is described
Gas cylinder locating part, the structure all same of multiple gas cylinder locating parts and each described gas cylinder locating part include that left and right two is right
The grip block laid, two grip blocks is claimed to be held on the middle part left and right sides of tested gas cylinder respectively;The two row gas cylinder
Gas cylinder locating part described in being located at the string of the clamping frame left in locating part is left side gas cylinder locating part, and is located at the folder
Gas cylinder locating part described in the string of frame right is held for right side gas cylinder locating part;Described in two in the left side gas cylinder locating part
Grip block is separately fixed on left grip block and left limit plate, the grip block difference of two in the right side gas cylinder locating part
It is fixed on right limit plate and right grip block.
Above-mentioned carbon fiber gas cylinder hydraulic pressure auxiliary test unit, is characterized in that:Between the middle part of two vertical spacing plates
It is attached by horizontal connecting plate, on the horizontal connecting plate, is provided with multiple spacing holes, multiple spacing holes is from front to back
Lay on the same line and which is respectively positioned on the centrage of horizontal connecting plate;It is provided with below the middle part of the horizontal mast-up
It is multiple to be laid on same vertical plane and insert respectively the vertical spacing bar in multiple spacing holes, the vertical spacing bar
Quantity is identical with the quantity of spacing hole, the laying respectively with multiple spacing holes of the installation position of multiple vertical spacing bars
Position corresponds;
It is attached by securing member between each described grip block and two side shields, the securing member is installed
On the grip block, the left and right sides of each side shield is provided with a horizontal concrete chute moved left and right for securing member;
Each described clamp system is lifted on horizontal mast-up by former and later two suspension rods, and two suspension rod bottoms are each attached to
On clamp system and its top is fixed on horizontal mast-up.
Meanwhile, the invention also discloses a kind of method and step is simple, reasonable in design and realizes the good carbon of convenient, using effect
Fiber gas cylinder hydraulic pressure auxiliary test methods, it is characterised in that:The method is comprised the following steps:
Step one, gas cylinder clamping entrucking:The multiple described tested gas cylinder for completing the water pressure test is held on into gas cylinder
On fixture, then the gas cylinder fixture for being clamped with multiple tested gas cylinders is placed horizontally at the horizontal positioned for transporting dolly
On platform;
In step 2, transport dolly horizontal sliding to lifting inlet region:Hang dolly horizontal sliding is transported described in step one to described
Load in mouth region;
Step 3, clamp and lifting:Two vertical lifting framves are controlled by main controller, level is hung
Vertically decentralization is shelved, until two clamp systems are symmetrically laid in the left and right sides of gas cylinder fixture;Pass through main controller pair again
Two clamp systems are controlled, and make two clamp systems be fixedly clamped in the left and right sides of gas cylinder fixture respectively,
Now gas cylinder fixture level is held between two clamp systems;Afterwards, by main controller to two vertical liftings
Frame is controlled, and gas cylinder fixture and multiple described tested gas cylinder clamped thereon is synchronously lifted straight up, directly
Extremely by multiple tested gas cylinders from the little in-car proposition of transport;
Step 4, gas cylinder pouring and drying and processing, process are as follows:
The drying plant setting of step 401, pouring drying number of times and each pouring drying:By parameter set unit to step
In rapid one, the pouring drying number of times of multiple tested gas cylinders is set respectively with the drying plant that each pouring is dried;
Wherein, the pouring drying number of times of multiple tested gas cylinders is for once or twice;When pouring drying number of times is one
When secondary, the drying plant of this pouring drying is the entrance side drying plant or the outlet side drying plant;When pouring dries
When dry number of times is twice, the drying plant of pouring drying twice is respectively the entrance side drying plant and outlet side drying
Equipment;
Step 402, pouring drying and processing:According to pouring drying number of times set in step 401 and each pouring drying
Drying plant, pouring drying and processing is synchronously carried out to multiple tested gas cylinders;
Wherein, when pouring drying number of times set in step 401 is once and the drying plant of this pouring drying is
During the entrance side drying plant, pouring drying and processing process is as follows:
Step 40211, move to forward entrance side baking zone:By main controller to moving horizontally drive mechanism described in two
It is controlled, moves to gas cylinder fixture synchronous with multiple described tested gas cylinder clamped thereon forward the entrance side and fall
In water baking zone;
Step 40212, vertically transfer to upset pouring position:Two vertical lifting framves are controlled by main controller
System, gas cylinder fixture and multiple described tested gas cylinder clamped thereon are synchronously vertically transferred, up to by gas cylinder fixture
Transfer in the upset pouring mechanism to the entrance side pouring baking zone;
Step 40213, downwardly turn over pouring and drying and processing:By main controller in the entrance side pouring baking zone
Upset pouring mechanism is controlled, and is carried out gas cylinder fixture synchronous with multiple described tested gas cylinder clamped thereon downwards
180 ° of upsets, make the bottleneck of multiple tested gas cylinders down, the water retained in each tested gas cylinder are poured out;It
Afterwards, the entrance side drying plant is controlled by main controller, and passes through the entrance side drying plant and the entrance
Side drying pipeline synchronously carries out drying and processing to multiple tested gas cylinders;
Step 40214, it is flipped up resetting and is lifted up:By main controller in the entrance side pouring baking zone
Upset pouring mechanism is controlled, and is carried out gas cylinder fixture synchronous with multiple described tested gas cylinder clamped thereon upwards
180 ° of upsets, make the bottleneck of multiple tested gas cylinders upward;Afterwards, by main controller to two vertical lifting framves
It is controlled, gas cylinder fixture and multiple described tested gas cylinder clamped thereon is synchronously lifted straight up, until
Multiple tested gas cylinders are respectively positioned on above the upset pouring mechanism in the entrance side pouring baking zone;
When pouring drying number of times set in step 401 be once and this pouring drying drying plant for it is described go out
During mouth side drying plant, pouring drying and processing process is as follows:
Step 40221, move to forward outlet side baking zone:By main controller to moving horizontally drive mechanism described in two
It is controlled, moves to gas cylinder fixture synchronous with multiple described tested gas cylinder clamped thereon forward the outlet side and fall
In water baking zone;
Step 40222, vertically transfer to upset pouring position:According to the method described in step 40212, by main controller
Two vertical lifting framves are controlled, by gas cylinder fixture and the same stepping of multiple described tested gas cylinder clamped thereon
Row is vertically transferred, until gas cylinder fixture is transferred in the upset pouring mechanism to the outlet side pouring baking zone;
Step 40223, downwardly turn over pouring and drying and processing:By main controller in the entrance side pouring baking zone
Upset pouring mechanism is controlled, and is carried out gas cylinder fixture synchronous with multiple described tested gas cylinder clamped thereon downwards
180 ° of upsets, make the bottleneck of multiple tested gas cylinders down, the water retained in each tested gas cylinder are poured out;It
Afterwards, the outlet side drying plant is controlled by main controller, and by the outlet side drying plant and the outlet
Side drying pipeline synchronously carries out drying and processing to multiple tested gas cylinders;
Step 40224, it is flipped up resetting and is lifted up:By main controller in the outlet side pouring baking zone
Upset pouring mechanism is controlled, and is carried out gas cylinder fixture synchronous with multiple described tested gas cylinder clamped thereon upwards
180 ° of upsets, make the bottleneck of multiple tested gas cylinders upward;Afterwards, by main controller to two vertical lifting framves
It is controlled, gas cylinder fixture and multiple described tested gas cylinder clamped thereon is synchronously lifted straight up, until
Multiple tested gas cylinders are respectively positioned on above the upset pouring mechanism in the outlet side pouring baking zone;
When pouring drying number of times set in step 401 is twice, pouring drying and processing process is as follows:
Step 40231, according to the method described in step 40211 to step 40214, complete the first pouring drying and processing;
Step 40232, according to the method described in step 40221 to step 40224, complete the second pouring drying and processing;
Step 5, move to forward lifting outlet area:Carried out to moving horizontally drive mechanism described in two by main controller
Control, moves to forward the lifting outlet area by gas cylinder fixture synchronous with multiple described tested gas cylinder clamped thereon
It is interior;
In this step, by it is gas cylinder fixture synchronous with multiple described tested gas cylinder clamped thereon move to forward it is described
Before in lifting outlet area, dolly horizontal sliding will be transported and lifted in outlet area to described;
In step 6, lifting outlet area, decentralization and fixture unclamp:Two vertical lifting framves are carried out by main controller
Control, horizontal mast-up is vertically transferred, until gas cylinder fixture is placed horizontally on the horizontal positioned platform for transporting dolly;
Two clamp systems are controlled by main controller again, make two clamp systems unclamp gas cylinder fixture;
Step 7, up and down lifting and backward translation reset:Two vertical lifting framves are controlled by main controller,
Horizontal mast-up is lifted straight up;Afterwards, it is controlled to moving horizontally drive mechanism described in two by main controller, will
Horizontal mast-up is moved in the lifting inlet region backward.
Said method, is characterized in that:Before carrying out clamp in step 3 and being lifted, parameter set unit pair is first passed through
The translation of horizontal mast-up is highly set;
Gas cylinder fixture and multiple described tested gas cylinder clamped thereon are synchronously carried straight up in step 3
When rising, horizontal mast-up is up-shifted to into translation height set in advance, now multiple tested gas cylinders are from transport
Little in-car proposition;
During entrance side baking zone is moved to forward in step 40211, the height of the horizontal mast-up is in advance
The translation height of setting;
During outlet side baking zone is moved to forward in step 40221, the height of the horizontal mast-up is in advance
The translation height of setting;
It is gas cylinder fixture is synchronous with multiple described tested gas cylinder clamped thereon in step 40214 and step 40224
When being lifted straight up, horizontal mast-up is up-shifted to into translation height set in advance;
During moving to forward lifting outlet area in step 5, the height of the horizontal mast-up is set in advance
Translation height;
When in step 7 lifted horizontal mast-up straight up, horizontal mast-up is up-shifted to set in advance flat
Move height;Also, horizontal mast-up is moved in lifting inlet region internal procedure backward, the height of the horizontal mast-up
It is translation height set in advance.
The present invention has advantages below compared with prior art:
1st, the pouring that adopted and drying and processing rack construction is simple, reasonable in design and processing and fabricating is easy, input cost
It is relatively low.
2nd, the pouring for being adopted and drying and processing frame integrally adopt rustless steel or other alloys (such as aluminium alloy) framework to tie
Structure, and compact conformation, take up room it is little, for translating bracket, lifting device, clamping device and upset pouring device fixation is provided
Platform, it is ensured that the stability of each structure.
3rd, the pouring for being adopted and drying and processing frame are good using easy to operate and using effect, translating bracket, lifting dress
Put and be engaged lifting, translation and the upper and lower lifting process that easy can complete gas cylinder fixture with clamping device, and gas cylinder fixture
Lifting, translation and up and down lifting process is controllable, reasonable in design and control easy, and operating process is easily controllable.Pouring and
The lifting of drying and processing frame, translation and to lift gas cylinder process safety up and down reliable and steady.
Wherein, for being clamped to multiple carbon fiber gas cylinders before lifting, its clamping is reliable and stable, passes through for clamping device
Clamping gas cylinder fixture carries out firm clamping to carbon fiber gas cylinder, can guarantee that carbon fiber the surface of gas cylinder will not be damaged, simultaneously clamps on dress
Put and be engaged with translating bracket and lifting device, and combine horizontal displacement detector unit and height detection unit, form closed loop control
System.The lifting device for being adopted is adjusted to the lifting position of gas cylinder fixture, lifting, smooth decreasing, for accurately to folder
Multiple carbon fiber gas cylinders after tight are carried out being lifted, are declined;Translating bracket is accurately positioned to the translation position of gas cylinder fixture, is protected
Card accurately can drop to the multiple carbon fiber gas cylinders for raising up on upset pouring device.
4th, the gas cylinder clamp structure that adopted is simple, reasonable in design and processing and fabricating and uses easy to operate, using effect
It is good, can it is easy, quickly multiple gas cylinders are synchronously steadily clamped, and clamp it is firm.
5th, gas cylinder is clamped by front and back's grip block in the gas cylinder fixture for being adopted, it is firm not only to clamp, and not
Any damage can be caused to gas cylinder.
6th, the transport vehicle structure that adopted is simple, reasonable in design and processing and fabricating and uses easy to operate, using effect
It is good, it is engaged with gas cylinder fixture, multiple tested gas cylinders in vertically to laying is stably placed on vehicle frame, and energy simplicity,
Quickly multiple tested gas cylinders are translated.
7th, the upset pouring device simple structure that adopted, it is reasonable in design and use easy to operate, easy accessibility, using effect
Fruit preferably, by the way of two-way clamping and rotary turning, realizes that convenient and switching process is easily controllable, can be to overturning pouring position
Putting carries out precise control, and can be effectively ensured will be the water in multiple carbon fiber gas cylinders clean.
8th, the drying unit simple structure that adopted, it is reasonable in design and install lay it is convenient, using it is easy to operate, using effect
It is really good, the multiple carbon fiber gas cylinders for being finished down water can synchronously be dried, will after upset pouring in gas cylinder residual moisture it is easy,
Flash baking, and drying temperature freely can set, drying time also freely can set, energy-conservation, efficiently, can be to carbon fiber gas cylinder
Carry out simplicity, flash baking.
9th, the hydraulic pressure auxiliary test unit for being adopted flexibly, both can only enter line entry using easy to operate and occupation mode
Dry or outlet side drying side, it is also possible to which entrance side is dried to be carried out with outlet side drying;Also, can be using active or automatic two
Control mode is planted, control process is simple, it is convenient to realize.
10th, the hydraulic pressure auxiliary test methods that adopted are simple, reasonable in design and realize that convenient, using effect is good, by hydraulic pressure
Carbon fiber gas cylinder after the completion of test the flow process such as is carried out translating, is lifted, overturn, being dried, being reached by hydraulic pressure auxiliary test unit
Pouring, the automated job of drying is carried out to carbon fiber gas cylinder, and the gas cylinder fixture for being adopted can be while clamp multiple carbon fiber gas
Bottle, and synchronously the carbon fiber gas cylinder on two gas cylinder fixtures can be carried out overturning pouring and drying and processing, realize convenient, drying
Efficiency high, carries out automated job to the whole pouring drying course of carbon fiber gas cylinder, and energy is accurate, expeditiously complete gas cylinder falls
Water drying course.
In sum, the present invention is reasonable in design and good using easy to operate, using effect, and energy is easy, it is multiple to be rapidly completed
The pouring and drying course of carbon fiber gas cylinder, and pouring and drying course are easily controllable.
Below by drawings and Examples, technical scheme is described in further detail.
Description of the drawings
Fig. 1 is the use state of carbon fiber gas cylinder hydraulic pressure auxiliary test unit of the present invention with reference to figure.
Fig. 2 is the structural representation of gas cylinder fixture of the present invention.
Fig. 3 is the side portion structure schematic diagram of gas cylinder fixture of the present invention.
Fig. 4 is the structural representation that the present invention transports dolly.
Fig. 5 is the superstructure schematic diagram that the present invention transports dolly.
Fig. 6 is placement location schematic diagram of the gas cylinder fixture of the present invention on dolly is transported.
Fig. 7 is the side portion structure schematic diagram that the present invention transports dolly and gas cylinder fixture.
Fig. 8 is that the present invention transports the use state of dolly with reference to figure.
Fig. 9 is the schematic block circuit diagram of carbon fiber gas cylinder hydraulic pressure auxiliary test unit of the present invention.
Figure 10 is the FB(flow block) of carbon fiber gas cylinder hydraulic pressure auxiliary test methods of the present invention.
Description of reference numerals:
1 gas cylinder fixture;The left grip blocks of 1-1;The right grip blocks of 1-2;
1-3 front aprons;1-4 backboards;1-5 left limit plates;
1-6 right limit plates;1-7 grip blocks;1-8 horizontal connecting plates;
1-9 spacing holes;1-10 securing members;2 tested gas cylinders;
3 transport dolly;3-1 vehicle frames;3-11 upper frames;
3-12 underframes;3-13 vertical supporting posts;3-2 road wheels;
3-3 mounting plates;3-4 bottom plates;3-5 upper limit sleeves;
3-6 lower limit sleeves;The horizontal handles of 3-7;
4 pourings and drying and processing frame;4-1 vertical supports;
4-2 translation tracks;4-3 entablatures;4-4 vertical upright columns;
4-5 slip bases;4-6 vertical spacing bars;The horizontal mast-ups of 4-7;
4-8 vertical lifting framves;4-9 clamp systems;4-10 suspension rods;
4-11 upper junction plates;4-12 crab-bolts;4-13 outer baffles;
The first partition rods of 4-14;The second partition rods of 4-15;The 3rd partition rods of 4-16;
5-1 entrance side hot-air blowers;5-2 outlet side hot-air blowers;
5-3 drying bakers;6-1 parameter set units;6-2 display units;
6-3 main controllers;6-4 horizontal displacement detector units;
6-5 height detection units;7 upset pouring mechanisms;The vertical grip blocks of 7-1;
7-2 trip shafts;7-3 turnover driving mechanisms;8 move horizontally drive mechanism.
Specific embodiment
A kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit as shown in Fig. 1, Fig. 9, including entering to multiple tested gas cylinders 2
The gas cylinder fixture 1 of row clamping, the transport dolly 3 transported by the carrying out transported with clamped tested gas cylinder 2 by gas cylinder fixture 1
With the gas cylinder pouring and drying and processing equipment for carrying out pouring and drying and processing to tested gas cylinder 2, the transport dolly 3 is in level
Lay and its top is provided with the horizontal positioned platform for supplying 1 horizontal positioned of bottle fixture.What is clamped on the gas cylinder fixture 1 is multiple
The tested gas cylinder 2 is respectively positioned on same plane, and multiple tested gas cylinders 2 are in parallel laying and which is pressed from both sides with gas cylinder
Has 1 perpendicular laying.The tested gas cylinder 2 is carbon fiber gas cylinder.
The gas cylinder pouring and drying and processing equipment includes pouring and drying and processing frame 4, supervising device, to gas cylinder fixture
1 carries out the upset pouring device of 180 ° of upsets and carries out the drying unit of drying and processing to tested gas cylinder 2, the upset pouring
Device is arranged in pouring and drying and processing frame 4.
The pouring and drying and processing frame 4 include main backstop, above the main backstop and can be in horizontal plane
On carry out the lifting device and press from both sides to gas cylinder lifted to gas cylinder fixture 1 by movable translating bracket, in the vertical direction
Tool 1 carries out the clamping device of level clamping, and the lifting device is arranged on the translating bracket.The main backstop includes a left side
Right two symmetrical vertical supports 4-1 laid, two vertical supports 4-1 are in parallel laying and the two top is mounted on one
The individual translation track 4-2 moved forward and backward for the translating bracket, two translation track 4-2 are in horizontal layout and the two is equal
It is laid in same level, two translation track 4-2 are in parallel laying.The translating bracket is portal support and its bag
The vertical upright column 4-4 that entablature 4-3 and two are respectively supported at below entablature 4-3 or so two ends is included, the entablature 4-3 is in
Horizontal layout, two vertical upright column 4-4 are in symmetrical laying.The bottom of two vertical upright column 4-4 is mounted on one
The slip base 4-5 that can be moved forward and backward along translation track 4-2, the slip base 4-5 are installed on translation track 4-2.Described in two
The upper back of vertical supports 4-1 is provided with one and drives slip base 4-5 to carry out movable moving horizontally drive mechanism
8, it is described to move horizontally drive mechanism 8 on rear side of the slip base 4-5 and which is connected with slip base 4-5.The lifting
Device includes a horizontal mast-up 4-7 and two vertical lifting frame 4-8 for being lifted to horizontal mast-up 4-7 up and down, two
The structure all same of the individual vertical lifting frame 4-8 and the two in symmetrical laying.Two vertical lifting frame 4-8 are located at respectively
On the inside of two vertical upright column 4-4 and the top of the two is separately mounted to the inner sidewall upper portion of two vertical upright column 4-4,
The left and right sides of the horizontal mast-up 4-7 is separately mounted to two vertical lifting frame 4-8 left and right sides bottoms and its position
Between two vertical supports 4-1.The clamping and fixing body is on horizontal mast-up 4-7 and which is located at level and hangs
Shelve the underface of 4-7.The clamp system includes that left and right two carries out level clamping to the left and right sides of gas cylinder fixture 1 respectively
Clamp system 4-9, the structure of two clamp system 4-9 is identical and the two is symmetrically laid in a left side of horizontal mast-up 4-7
Right down either side.
Region between two vertical supports 4-1 be divided into from the front to the back lifting inlet region, entrance side pouring baking zone,
Outlet side pouring baking zone and lifting outlet area.The upset pouring device includes that two are separately mounted to the entrance side pouring
Upset pouring mechanism 7 in baking zone and the outlet side pouring baking zone;The drying unit include two drying plants and
Two drying pipelines being respectively protruding into the entrance side pouring baking zone and the outlet side pouring baking zone, described in two
Drying pipeline respectively stretches to the entrance side drying pipeline in the entrance side pouring baking zone and stretches to the outlet side
Outlet side drying pipeline in pouring baking zone, two drying plants are respectively what is be connected with the entrance side drying pipeline
Entrance side drying plant and the outlet side drying plant being connected with the outlet side drying pipeline.
As shown in Fig. 4, Fig. 5, Fig. 6, Fig. 7 and Fig. 8, it is described transport dolly 3 include can horizontal sliding enter the lifting inlet region or
Vehicle frame 3-1 and multiple road wheel 3-2 for being installed in vehicle frame 3-1 bottoms in the lifting outlet area, the lifting inlet region
Leave in outlet area for transporting the dolly placement space that dolly 3 is placed with lifting.The horizontal positioned platform is located at vehicle frame 3-1
Top.
As shown in figure 9, the supervising device includes that main controller 6-3, the horizontal displacement to the translating bracket are carried out in real time
Horizontal displacement detector unit 6-4 of detection, the hoisting depth to horizontal mast-up 4-7 carry out the height detection unit of real-time detection
6-5 and parameter set unit 6-1 being connected with main controller 6-3 respectively and display unit 6-2, the horizontal displacement detector unit
6-4 and height detection unit 6-5 are connected with main controller 6-3;It is described vertical that drive mechanism 8, two is moved horizontally described in two
Hoisting frame 4-8, two the clamp system 4-9, two upset pouring mechanisms 7 and two drying plants are by master control
Device 6-3 is controlled.
In the present embodiment, be provided between two vertical supports 4-1 from the front to the back the first partition rod 4-14, second point
Spacer bar 4-15 and the 3rd partition rod 4-16, the first partition rod 4-14, the second partition rod 4-15 and the 3rd partition rod 4-16 are equal
In horizontal layout and its with the perpendicular laying of vertical supports 4-1, the first partition rod 4-14, the second partition rod 4-15 and
Three partition rod 4-16 are laid in same level, are passed through between the lifting inlet region and the entrance side pouring baking zone
First partition rod 4-14 is separated, and passes through second between the entrance side pouring baking zone and the outlet side pouring baking zone
Partition rod 4-15 is separated, and passes through the 3rd partition rod 4-16 between the outlet side pouring baking zone and the lifting outlet area
It is separated.
Also, the first partition rod 4-14, the second partition rod 4-15 and the 3rd partition rod 4-16 are respectively positioned on described in two
Between the top of vertical supports 4-1.
As shown in Figure 4, Figure 5, the transport dolly 3 also includes mounting plate 3-3 and the subiculum immediately below mounting plate 3-3
Plate 3-4, the mounting plate 3-3 and bottom plate 3-4 are in horizontal layout;The mounting plate 3-3 is located at vehicle frame 3-1 tops and which is
The horizontal positioned platform, is provided with the mounting plate 3-3 multiple described tested clamped by multiple bottle fixture 1 of supply respectively
The manhole that gas testing bottle 2 is placed.The bottom plate 3-4 is positioned at the inner side middle and upper part of vehicle frame 3-1.
The mounting plate 3-3 bottoms are provided with multiple respectively to multiple described tested gas testing clamped on gas cylinder fixture 1
Bottle 2 carries out spacing upper limit sleeve 3-5, the structure and size all same of multiple upper limit sleeve 3-5 and its difference cloth
It is located at the underface of multiple manholes;The bottom plate 3-4 tops are provided with multiple respectively to folded on gas cylinder fixture 1
The multiple described tested gas cylinder 2 held carries out spacing lower limit sleeve 3-6, and multiple lower limit sleeve 3-6 are laid respectively
In the underface of multiple upper limit sleeve 3-5;Multiple upper limit sleeve 3-5 and multiple lower limit sleeve 3-6
In vertically to laying.
In the present embodiment, the structure and size all same of multiple lower limit sleeve 3-6.
During reality processing, it is circular that multiple upper limit sleeve 3-5 and multiple lower limit sleeve 3-6 are rustless steel
Sleeve.Also, the upper limit sleeve 3-5 is identical with the internal diameter of lower limit sleeve 3-6.
In the present embodiment, the vehicle frame 3-1 is cuboid vehicle frame.
During reality processing, the cuboid vehicle frame includes upper frame 3-11 and the underframe immediately below upper frame 3-11
The structure and size all same of 3-12, the upper frame 3-11 and underframe 3-12 and both at rectangular frame;The upper ledge
Frame 3-11 and underframe 3-12 are in horizontal layout and are attached by four vertical supporting post 3-13 therebetween, and four are erected
It is respectively supported at below four drift angles of upper frame 3-11 to support column 3-13.
In the present embodiment, the mounting plate 3-3 is supported on upper frame 3-11, the bottom plate 3-4 and four it is described perpendicular
It is fixedly connected with to support column 3-13.
Also, the upper frame 3-11 and underframe 3-12 are stainless steel frame, and the vertical supporting post 3-13 is not for
Rust steel column, the mounting plate 3-3 and bottom plate 3-4 are corrosion resistant plate.
In the present embodiment, on the mounting plate 3-3, the quantity of institute's opened round through hole is four, four manholes point
It is not laid on four summits of a rectangle,
Correspondingly, the quantity of the upper limit sleeve 3-5 and lower limit sleeve 3-6 is four.
In the present embodiment, the upper back of the vehicle frame 3-1 is provided with horizontal handle 3-7.
When actually used, horizontal displacement detector unit 6-4 is laid on the translating bracket, the height detection list
First 6-5 is laid on horizontal mast-up 4-7.
In the present embodiment, the main controller 6-3 is arranged in switch board, parameter set unit 6-1 and display unit
6-2 is installed on the front side wall of the switch board.
In the present embodiment, two upset pouring mechanisms 7 be in horizontal layout and the two be laid in same level.
Also, the structure of two upset pouring mechanisms 7 is identical.Each described upset pouring mechanism 7 includes one
Trip shaft 7-2 in horizontal layout, the turnover driving mechanism 7-3 being driven to trip shaft 7-2 and left and right two are respectively to gas
The vertical grip block 7-1 clamped by the left and right sides of bottle fixture 1, the turnover driving mechanism 7-3 and trip shaft 7-2 are passed
Dynamic connection, the structure of two vertical grip block 7-1 is identical and the two is in symmetrical laying;The trip shaft 7-2 is propped up with vertical
The perpendicular layings of frame 4-1, the trip shaft 7-2 is located between two vertical supports 4-1 and its left and right two ends is respectively mounted
In two vertical supports 4-1, two vertical grip block 7-1 are laid in same level and the two is pacified respectively
It is mounted in the left and right sides of trip shaft 7-2.
In the present embodiment, two vertical grip block 7-1 are driven by two the 3rd cylinders respectively, are realized to gas cylinder
The clamping or release of fixture 1.
When actually used, two vertical grip block 7-1 can also be electronic grip block, and two vertical clampings
Plate 7-1 is controlled by main controller 6-3 and which is connected with main controller 6-3.
In the present embodiment, two clamp system 4-9 are driven by two the 4th cylinders respectively, realize pressing from both sides gas cylinder
The clamping or release of tool 1.
When actually used, two clamp system 4-9 can also be motorized clasping mechanism and the two and main controller
6-3 connects.
The trip shaft 7-2 be can carry out 180 ° rotation rotary shafts and its left and right two ends respectively by bearing be arranged on two
In individual vertical supports 4-1.The turnover driving mechanism 7-3 is controlled by main controller 6-3 and which is connected with main controller 6-3
Connect.Thus, two vertical grip block 7-1 are installed on trip shaft 7-2 and can move right on trip shaft 7-2.
In the present embodiment, two upset pouring mechanisms 7 are electric turnover mechanism, i.e. turnover driving mechanism 7-3 is
Electric driving mechanism, such as motor.
When actually used, the drying unit also includes that two drying baker 5-3, two drying baker 5-3 are located at respectively
In the entrance side pouring baking zone and the outlet side pouring baking zone and the two is in horizontal layout;Two drying bakers
5-3 is respectively positioned at the underface of two upset pouring mechanisms 7.
In the present embodiment, two drying plants are hot-air blower, and two drying pipelines are warm-air pipe;It is described
Entrance side drying pipeline is entrance side warm-air pipe, and the outlet side drying pipeline is outlet side warm-air pipe;The entrance side drying
Equipment is entrance side hot-air blower 5-1, and the outlet side drying plant is outlet side hot-air blower 5-2;Two hot-air blowers by
Main controller 6-3 is controlled and which is connected with main controller 6-3.
During actual installation, two hot-air blowers are installed in the switch board, in the left and right sidewall of the switch board
The airduct installing port that confession warm-air pipe is installed is provided with.
In the present embodiment, two warm-air pipes are respectively protruding into two drying baker 5-3, each described drying baker
The nozzle that multiple drying pipelines internal with which is stretched to are connected, the quantity of the nozzle and gas cylinder is provided with 5-3
On fixture 1, the quantity of clamped tested gas cylinder 2 is identical, the installation position of multiple nozzles respectively with institute on gas cylinder fixture 1
The installation position of the multiple described tested gas cylinder 2 of clamping is corresponded.
As shown in Fig. 2, Fig. 3, Fig. 6, Fig. 7 and Fig. 8, the gas cylinder fixture 1 include clamping framework, two be installed in it is described
Vertical spacing plate in clamping framework and multiple spacing gas cylinder locating part, institute are carried out to multiple tested gas cylinders 2 respectively
It is plane framework to state clamping framework, and the clamping framework, two vertical spacing plates and multiple gas cylinder locating parts are uniform
It is located in same level;It is described clamping framework be rectangle and its by former and later two in parallel laying side shields and left and right two
The grip block that left and right horizontal movement can be carried out between two side shields is spliced, and two grip blocks are in parallel cloth
And if the two is held between two side shields, two side shields and two grip blocks are in vertically to cloth
And if which is respectively positioned in same level.
Two side shields are respectively located at the front apron 1-3 and backboard 1-4 of both sides before and after two grip blocks,
Two grip blocks are respectively the left grip block 1-1 and right grip block 1-2 on the right side of left grip block 1-1, two folders
Hold plate with the perpendicular layings of front apron 1-3;Pass through two vertical spacings between the front apron 1-3 and backboard 1-4
Plate is attached, two vertical spacing plates in vertically to lay and the two with the perpendicular layings of front apron 1-3, two
The vertical spacing plate is respectively the left limit plate 1-5 and right limit plate 1-6 on the right side of left limit plate 1-5;Multiple gas
Bottle locating part be divided to or so two row to be laid, and the two row gas cylinder locating part is in symmetrically laying;Described in each column, gas cylinder locating part is equal
Including multiple gas cylinder locating parts laid from front to back on the same line, the structure of multiple gas cylinder locating parts is homogeneous
Same and each described gas cylinder locating part includes that the symmetrical grip block 1-7 for laying in left and right two, two grip block 1-7 distinguish
It is held on the middle part left and right sides of tested gas cylinder 2;The one of the clamping frame left is located in the two row gas cylinder locating part
It is left side gas cylinder locating part to arrange the gas cylinder locating part, and gas cylinder locating part described in the string positioned at the clamping frame right is
Right side gas cylinder locating part;Two grip block 1-7 in the left side gas cylinder locating part be separately fixed at left grip block 1-1 and
On left limit plate 1-5, two grip block 1-7 in the right side gas cylinder locating part 1-5 are separately fixed at right limit plate 1-6
On right grip block 1-2.
As shown in figure 3, be attached by horizontal connecting plate 1-8 between the middle part of two vertical spacing plates, it is described
Be provided with multiple spacing hole 1-9 on horizontal connecting plate 1-8, multiple spacing hole 1-9 lay from front to back on the same line and
Which is respectively positioned on the centrage of horizontal connecting plate 1-8;Multiple being laid in together is provided with below the middle part of the horizontal mast-up 4-7
Insert on one vertical plane and respectively the vertical spacing bar 4-6 in multiple spacing hole 1-9, the number of the vertical spacing bar 4-6
Amount is identical with the quantity of spacing hole 1-9, the installation position of multiple vertical spacing bar 4-6 respectively with multiple spacing hole 1-
9 installation position is corresponded.
In the present embodiment, the quantity of the spacing hole 1-9 is three.When actually used, can according to specific needs, to limit
The quantity of position hole 1-9 is adjusted accordingly.
When actually used, connected by securing member 1-10 between each described grip block and two side shields
Connect, the securing member 1-10 is arranged on the grip block, the left and right sides of each side shield is provided with one for fastening
The horizontal concrete chute that part 1-10 is moved left and right.
In the present embodiment, the securing member 1-10 is connecting bolt.
During reality processing, two side shields, two grip blocks and two vertical spacing plates are straight
Steel plate.The grip block 1-7 is resin grip block.The lateral wall of each grip block 1-7 is plane and its medial wall is equal
For arcwall face.
During actual installation, each described clamp system 4-9 is lifted on horizontal mast-up by former and later two suspension rods 4-10
On 4-7, two suspension rod 4-10 bottoms are each attached on clamp system 4-9 and its top is fixed on horizontal mast-up 4-7.
In the present embodiment, a upper junction plate 4-11, the upper junction plate 4-11 on the horizontal mast-up 4-7, is provided with
With the perpendicular layings of horizontal mast-up 4-7, before and after the top of two suspension rod 4-10 is separately fixed at upper junction plate 4-11
Both sides.
In the present embodiment, two vertical supports 4-1 are in horizontal layout.
Also, vertical supports 4-1 are rectangular frame, and the rectangular frame is structural steel frame.
When actually used, each described vertical supports 4-1 is fastened and fixed on the ground by multiple crab-bolts 4-12.And
And, outer baffle 4-13 is provided with the outside of vertical supports 4-1.
In the present embodiment, two vertical supports 4-1 are in parallel laying, two translation track 4-2 with vertically
Support 4-1 is in parallel laying.
In the present embodiment, the drive mechanism 8 that moves horizontally is the first cylinder, and first cylinder is in horizontal layout and two
Person is laid in same level.
Also, first cylinder is Rodless cylinder.Two first cylinders are located at two slip base 4-5 respectively
Dead astern.
In the present embodiment, two vertical lifting frame 4-8 are the second cylinder, and two second cylinders are in vertical
To lay and the two be laid on same vertical plane.
In the present embodiment, parameter set unit 6-1 includes six buttons, six buttons include two it is right respectively
Two hot-air blowers carry out the blower fan on off control button of on off control, two respectively the first cylinder described to two stretch
The second cylinder described to two carries out the second gas of extension and contraction control respectively for first Telescopic-cylinder control knob of contracting control and two
Cylinder extension and contraction control button.
A kind of carbon fiber gas cylinder as shown in Figure 10 carries out hydraulic pressure auxiliary test methods, comprises the following steps:
Step one, gas cylinder clamping entrucking:The multiple described tested gas cylinder 2 for completing the water pressure test is held on into gas cylinder
On fixture 1, then the gas cylinder fixture 1 for being clamped with multiple tested gas cylinders 2 is placed horizontally at the level for transporting dolly 3
On placement platform;
In step 2, transport dolly horizontal sliding to lifting inlet region:Hang 3 horizontal sliding of dolly is transported described in step one to described
Load in mouth region;
Step 3, clamp and lifting:It is controlled by main controller 6-3 vertical lifting frame 4-8 described to two, will
Horizontal mast-up 4-7 is vertically transferred, until two clamp system 4-9 are symmetrically laid in the left and right sides of gas cylinder fixture 1;Again
It is controlled by main controller 6-3 clamp system 4-9 described to two, makes two clamp system 4-9 be fixedly clamped respectively
In the left and right sides of gas cylinder fixture 1, now 1 level of gas cylinder fixture is held between two clamp system 4-9;Afterwards, lead to
Cross main controller 6-3 vertical lifting frame 4-8s described to two to be controlled, by gas cylinder fixture 1 with it is clamped multiple described thereon
Tested gas cylinder 2 is synchronous to be lifted straight up, until from transporting, dolly 3 is interior to be proposed by multiple tested gas cylinders 2;
Step 4, gas cylinder pouring and drying and processing, process are as follows:
The drying plant setting of step 401, pouring drying number of times and each pouring drying:By parameter set unit 6-1
The pouring drying number of times of multiple tested gas cylinders 2 in step one is set respectively with the drying plant that each pouring is dried
It is fixed;
Wherein, the pouring drying number of times of multiple tested gas cylinders 2 is for once or twice;When pouring drying number of times is one
When secondary, the drying plant of this pouring drying is the entrance side drying plant or the outlet side drying plant;When pouring dries
When dry number of times is twice, the drying plant of pouring drying twice is respectively the entrance side drying plant and outlet side drying
Equipment;
Step 402, pouring drying and processing:According to pouring drying number of times set in step 401 and each pouring drying
Drying plant, it is synchronous to multiple tested gas cylinders 2 to carry out pouring drying and processing;
Wherein, when pouring drying number of times set in step 401 is once and the drying plant of this pouring drying is
During the entrance side drying plant, pouring drying and processing process is as follows:
Step 40211, move to forward entrance side baking zone:By main controller 6-3 to moving horizontally driving described in two
Mechanism 8 is controlled, by it is gas cylinder fixture 1 synchronous with multiple described tested gas cylinder 2 clamped thereon move to forward it is described
In entrance side pouring baking zone;
Step 40212, vertically transfer to upset pouring position:By main controller 6-3 to two vertical lifting frame 4-8
It is controlled, gas cylinder fixture 1 and clamped thereon multiple described tested gas cylinder 2 is synchronously vertically transferred, until will
Gas cylinder fixture 1 is transferred in the upset pouring mechanism 7 to the entrance side pouring baking zone;
Step 40213, downwardly turn over pouring and drying and processing:By main controller 6-3 to the entrance side pouring baking zone
Interior upset pouring mechanism 7 is controlled, by it is gas cylinder fixture 1 synchronous with multiple described tested gas cylinder 2 clamped thereon to
Under carry out 180 ° of upsets, make the bottleneck of multiple tested gas cylinders 2 down, the water that will be retained in each tested gas cylinder 2
Pour out;Afterwards, the entrance side drying plant is controlled by main controller 6-3, and passes through the entrance side drying plant
Drying and processing is carried out synchronously to multiple tested gas cylinders 2 with the entrance side drying pipeline;
Step 40214, it is flipped up resetting and is lifted up:By main controller 6-3 to the entrance side pouring baking zone
Interior upset pouring mechanism 7 is controlled, by it is gas cylinder fixture 1 synchronous with multiple described tested gas cylinder 2 clamped thereon to
On carry out 180 ° upset, make the bottleneck of multiple tested gas cylinders 2 upward;Afterwards, by main controller 6-3 to described in two
Vertical lifting frame 4-8 is controlled, and gas cylinder fixture 1 and clamped thereon multiple described tested gas cylinder 2 are synchronously erected
Directly it is lifted up, until multiple tested gas cylinders 2 are respectively positioned on the upset pouring mechanism 7 in the entrance side pouring baking zone
Top;
When pouring drying number of times set in step 401 be once and this pouring drying drying plant for it is described go out
During mouth side drying plant, pouring drying and processing process is as follows:
Step 40221, move to forward outlet side baking zone:By main controller 6-3 to moving horizontally driving described in two
Mechanism 8 is controlled, by it is gas cylinder fixture 1 synchronous with multiple described tested gas cylinder 2 clamped thereon move to forward it is described
In outlet side pouring baking zone;
Step 40222, vertically transfer to upset pouring position:According to the method described in step 40212, by main controller
6-3 vertical lifting frame 4-8s described to two is controlled, by gas cylinder fixture 1 and multiple described tested gas testing clamped thereon
Bottle 2 is synchronous vertically to be transferred, until gas cylinder fixture 1 to be transferred the upset pouring mechanism to the outlet side pouring baking zone
On 7;
Step 40223, downwardly turn over pouring and drying and processing:By main controller 6-3 to the entrance side pouring baking zone
Interior upset pouring mechanism 7 is controlled, by it is gas cylinder fixture 1 synchronous with multiple described tested gas cylinder 2 clamped thereon to
Under carry out 180 ° of upsets, make the bottleneck of multiple tested gas cylinders 2 down, the water that will be retained in each tested gas cylinder 2
Pour out;Afterwards, the outlet side drying plant is controlled by main controller 6-3, and passes through the outlet side drying plant
Drying and processing is carried out synchronously to multiple tested gas cylinders 2 with the outlet side drying pipeline;
Step 40224, it is flipped up resetting and is lifted up:By main controller 6-3 to the outlet side pouring baking zone
Interior upset pouring mechanism 7 is controlled, by it is gas cylinder fixture 1 synchronous with multiple described tested gas cylinder 2 clamped thereon to
On carry out 180 ° upset, make the bottleneck of multiple tested gas cylinders 2 upward;Afterwards, by main controller 6-3 to described in two
Vertical lifting frame 4-8 is controlled, and gas cylinder fixture 1 and clamped thereon multiple described tested gas cylinder 2 are synchronously erected
Directly it is lifted up, until multiple tested gas cylinders 2 are respectively positioned on the upset pouring mechanism 7 in the outlet side pouring baking zone
Top;
When pouring drying number of times set in step 401 is twice, pouring drying and processing process is as follows:
Step 40231, according to the method described in step 40211 to step 40214, complete the first pouring drying and processing;
Step 40232, according to the method described in step 40221 to step 40224, complete the second pouring drying and processing;
Step 5, move to forward lifting outlet area:By main controller 6-3 to moving horizontally drive mechanism 8 described in two
Be controlled, described lifting out is moved to forward by gas cylinder fixture 1 synchronous with multiple described tested gas cylinder 2 clamped thereon
In mouth region;
In this step, institute is moved to forward by gas cylinder fixture 1 synchronous with multiple described tested gas cylinder 2 clamped thereon
Before stating in lifting outlet area, 3 horizontal sliding of dolly will be transported and lifted in outlet area to described;
In step 6, lifting outlet area, decentralization and fixture unclamp:By main controller 6-3 to two vertical lifting frame 4-
8 are controlled, and horizontal mast-up 4-7 is vertically transferred, until gas cylinder fixture 1 is placed horizontally at the level for transporting dolly 3
On placement platform;It is controlled by main controller 6-3 clamp system 4-9 described to two again, makes two clamp system 4-9
Gas cylinder fixture 1 is unclamped;
Step 7, up and down lifting and backward translation reset:Entered by main controller 6-3 vertical lifting frame 4-8 described to two
Row control, horizontal mast-up 4-7 is lifted straight up;Afterwards, by main controller 6-3 to moving horizontally driving machine described in two
Structure 8 is controlled, and horizontal mast-up 4-7 is moved in the lifting inlet region backward.
In the present embodiment, it is controlled to overturning pouring mechanism 7 by main controller 6-3 in step 40213 and step 40223
When, vertical grip block 7-1 first described to two is controlled and makes two vertical grip block 7-1 fastening clamps in gas cylinder
The left and right sides of fixture 1, then turnover driving mechanism 7-3 is controlled, make turnover driving mechanism 7-3 drive trip shaft 7-2 to enter
Row rotation.
It is controlled to overturning pouring mechanism 7 by main controller 6-3 in step 40214 and step 40224, first to upset
Drive mechanism 7-3 is controlled, and makes turnover driving mechanism 7-3 drive trip shaft 7-2 to be rotated;Vertical folder described to two again
Hold plate 7-1 to be controlled and make two vertical grip block 7-1 unclamp gas cylinder fixture 1.
In the present embodiment, before carrying out clamp in step 3 and being lifted, parameter set unit 6-1 is first passed through to level
The translation of mast-up 4-7 is highly set;
Gas cylinder fixture 1 and clamped thereon multiple described tested gas cylinder 2 are synchronously carried out straight up in step 3
During lifting, horizontal mast-up 4-7 is up-shifted to into translation height set in advance, now multiple tested gas cylinders 2 are equal
Propose from transporting in dolly 3;
During entrance side baking zone is moved to forward in step 40211, the height of the horizontal mast-up 4-7 is pre-
The translation height for first setting;
During outlet side baking zone is moved to forward in step 40221, the height of the horizontal mast-up 4-7 is pre-
The translation height for first setting;
Will be gas cylinder fixture 1 same with multiple described tested gas cylinder 2 clamped thereon in step 40214 and step 40224
When step is lifted straight up, horizontal mast-up 4-7 is up-shifted to into translation height set in advance;
During moving to forward lifting outlet area in step 5, the height of the horizontal mast-up 4-7 is and sets in advance
Fixed translation height;
When in step 7 lifted horizontal mast-up 4-7 straight up, horizontal mast-up 4-7 is up-shifted to set in advance
Fixed translation height;Also, horizontal mast-up 4-7 is moved in lifting inlet region internal procedure backward, the level is hung
The height for shelving 4-7 is translation height set in advance.
In the present embodiment, when horizontal mast-up 4-7 is up-shifted to translation height set in advance, gas cylinder folder is held on
Multiple described tested gas cylinder 2 on tool 1 is respectively positioned on above the first partition rod 4-14.
The above, is only presently preferred embodiments of the present invention, not the present invention is imposed any restrictions, every according to the present invention
Any simple modification, change and equivalent structure change that technical spirit is made to above example, still fall within skill of the present invention
In the protection domain of art scheme.
Claims (7)
1. a kind of carbon fiber gas cylinder hydraulic pressure auxiliary test unit, it is characterised in that:Including pressing from both sides to multiple tested gas cylinder (2)
The gas cylinder fixture (1) held, the transport dolly (3) transported with clamped tested gas cylinder (2) by gas cylinder fixture (1) and to quilt
Test gas cylinder (2) carries out the gas cylinder pouring and drying and processing equipment of pouring and drying and processing, and described transport dolly (3) are in horizontal cloth
And if its top is provided with the horizontal positioned platform of supply bottle fixture (1) horizontal positioned;What is clamped on gas cylinder fixture (1) is more
Individual tested gas cylinder (2) are respectively positioned on same plane, multiple tested gas cylinder (2) in it is parallel laying and its with
The perpendicular laying of gas cylinder fixture (1);Described tested gas cylinder (2) are carbon fiber gas cylinder;
The gas cylinder pouring and drying and processing equipment includes pouring and drying and processing frame (4), supervising device, to gas cylinder fixture
(1) the upset pouring device for carrying out 180 ° of upsets and the drying unit for carrying out drying and processing to tested gas cylinder (2), the upset
Pouring device is arranged in pouring and drying and processing frame (4);
The pouring and drying and processing frame (4) include main backstop, above the main backstop and can be in the horizontal plane
Carry out lifting device and press from both sides to gas cylinder that movable translating bracket, in the vertical direction lifted to gas cylinder fixture (1)
Tool (1) carries out the clamping device of level clamping, and the lifting device is arranged on the translating bracket;The main backstop includes
The symmetrical vertical supports (4-1) laid in left and right two, two vertical supports (4-1) is in parallel laying and the two top is pacified
Equipped with the movable translation track (4-2) of confession translating bracket, two translation track (4-2) is in horizontal cloth
And if the two is laid in same level, two translation track (4-2) is in parallel laying;The translating bracket is door
Formula support and which includes entablature (4-3) and two vertical upright column (4- being respectively supported at below entablature (4-3) left and right two ends
4), entablature (4-3) is in horizontal layout, and two vertical upright column (4-4) is in symmetrical laying;Two vertical upright columns
(4-4) bottom is mounted on one can be along the movable slip base (4-5) of translation track (4-2), slip base (4-5)
It is installed on translation track (4-2);The upper back of two vertical supports (4-1) is provided with a drive slip base
(4-5) carry out it is movable move horizontally drive mechanism (8), the drive mechanism (8) that moves horizontally is positioned at slip base (4-5)
Rear side and its be connected with slip base (4-5);The lifting device include one horizontal mast-up (4-7) and two it is right
The vertical lifting frame (4-8) lifted up and down by horizontal mast-up (4-7), the structure of two vertical lifting frame (4-8) are equal
It is identical and the two in symmetrical laying;Two vertical lifting frame (4-8) is respectively on the inside of two vertical upright column (4-4)
And the top of the two is separately mounted to the inner sidewall upper portion of two vertical upright column (4-4), horizontal mast-up (4-7's)
The left and right sides is separately mounted to two vertical lifting frame (4-8) left and right sides bottoms and which is located at two vertical supports
(4-1) between;The clamping device is arranged on horizontal mast-up (4-7) and which is located at the underface of horizontal mast-up (4-7);
The clamping device includes the two clamp system (4- for carrying out level clamping respectively to the left and right sides of gas cylinder fixture (1) in left and right
9), the structure of two clamp system (4-9) is identical and the two is symmetrically laid under the left and right sides of horizontal mast-up (4-7)
Side;
Region between two vertical supports (4-1) is divided into lifting inlet region, entrance side pouring baking zone from the front to the back, goes out
Mouth side pouring baking zone and lifting outlet area;The upset pouring device includes that two are separately mounted to the entrance side pouring baking
Upset pouring mechanism (7) in dry area and the outlet side pouring baking zone;The drying unit include two drying plants and
Two drying pipelines being respectively protruding into the entrance side pouring baking zone and the outlet side pouring baking zone, described in two
Drying pipeline respectively stretches to the entrance side drying pipeline in the entrance side pouring baking zone and stretches to the outlet side
Outlet side drying pipeline in pouring baking zone, two drying plants are respectively what is be connected with the entrance side drying pipeline
Entrance side drying plant and the outlet side drying plant being connected with the outlet side drying pipeline;
It is described transport dolly (3) include can horizontal sliding enter the lifting inlet region or the vehicle frame (3-1) in the lifting outlet area and
Leave for fortune in multiple road wheels (3-2) for being installed in vehicle frame (3-1) bottom, the lifting inlet region and lifting outlet area
Send the dolly placement space that dolly is placed by (3);The horizontal positioned platform is located at vehicle frame (3-1) top;
The supervising device includes that main controller (6-3), the horizontal displacement to the translating bracket carry out the horizontal position of real-time detection
Move detector unit (6-4), the hoisting depth to horizontal mast-up (4-7) carry out the height detection unit (6-5) of real-time detection with
And the parameter set unit (6-1) that is connected with main controller (6-3) respectively and display unit (6-2), the horizontal displacement detection is single
First (6-4) and height detection unit (6-5) are connected with main controller (6-3);Move horizontally described in two drive mechanism (8), two
Individual vertical lifting frame (4-8), two clamp system (4-9), two it is described upset pouring mechanism (7) and two described in
Drying plant is controlled by main controller (6-3);
It is provided with the first partition rod (4-14), the second partition rod (4-15) between two vertical supports (4-1) from the front to the back
With the 3rd partition rod (4-16), the first partition rod (4-14), the second partition rod (4-15) and the 3rd partition rod (4-16) are
In horizontal layout and its with the perpendicular laying of vertical supports (4-1), the first partition rod (4-14), the second partition rod (4-
15) it is laid in same level with the 3rd partition rod (4-16), the lifting inlet region is dried with the entrance side pouring
It is separated by the first partition rod (4-14) between area, the entrance side pouring baking zone and the outlet side pouring baking zone
Between be separated by the second partition rod (4-15), pass through between the outlet side pouring baking zone and the lifting outlet area
3rd partition rod (4-16) is separated;
First partition rod (4-14), the second partition rod (4-15) and the 3rd partition rod (4-16) be respectively positioned on two it is described vertical
Between the top of support (4-1);
Two upsets pouring mechanism (7) are in horizontal layout and the two is laid in same level;The drying unit
Also include two drying bakers (5-3), two drying baker (5-3) respectively be located at the entrance side pouring baking zone and it is described go out
Mouth side pouring baking zone is interior and the two is in horizontal layout;Two drying baker (5-3) falls positioned at two upsets respectively
The underface of water dispenser structure (7);
The structure of two upsets pouring mechanism (7) is identical;Each described upset pouring mechanism (7) is in level including one
The trip shaft (7-2) of laying, the turnover driving mechanism (7-3) being driven to trip shaft (7-2) and left and right two are respectively to gas
The vertical grip block (7-1) clamped by the left and right sides of bottle fixture (1), turnover driving mechanism (7-3) and trip shaft (7-
2) it is connected, the structure of two vertical grip block (7-1) is identical and the two is in symmetrical laying;The trip shaft
(7-2) with the perpendicular laying of vertical supports (4-1), trip shaft (7-2) between two vertical supports (4-1) and
Its left and right two ends is separately mounted on two vertical supports (4-1), and two vertical grip block (7-1) are laid in together
On one horizontal plane and the two is separately mounted to the left and right sides of trip shaft (7-2);Trip shaft (7-2) is revolved for carrying out 180 °
The rotary shaft for turning and its left and right two ends is respectively by bearing on two vertical supports (4-1);The upset drives
Mechanism (7-3) is controlled by main controller (6-3) and which is connected with main controller (6-3).
2. according to the carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 1, it is characterised in that:The transport dolly
(3) also include mounting plate (3-3) and be located at mounting plate (3-3) immediately below bottom plate (3-4), mounting plate (3-3) and under
Supporting plate (3-4) is in horizontal layout;Mounting plate (3-3) is located at vehicle frame (3-1) top and which is the horizontal positioned platform,
It is provided with multiple multiple described tested gas cylinder (2) for being supplied clamped by bottle fixture (1) respectively to place on mounting plate (3-3)
Manhole;Bottom plate (3-4) is located at the inner side middle and upper part of vehicle frame (3-1);
Mounting plate (3-3) bottom is provided with multiple respectively to multiple described tested gas testing clamped on gas cylinder fixture (1)
Bottle (2) carries out spacing upper limit sleeve (3-5), the structure and size all same of multiple upper limit sleeve (3-5) and its
The underface of multiple manholes is laid in respectively;Bottom plate (3-4) top is provided with multiple respectively to gas cylinder folder
On tool (1), clamped multiple described tested gas cylinder (2) carry out spacing lower limit sleeve (3-6), multiple lower limits
Sleeve (3-6) is laid in the underface of multiple upper limit sleeve (3-5) respectively;Multiple upper limit sleeve (3-5) and
Multiple lower limit sleeve (3-6) are in vertically to laying.
3. according to the carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 1, it is characterised in that:Two drying set
Standby to be hot-air blower, two drying pipelines are warm-air pipe;The entrance side drying pipeline is entrance side warm-air pipe, described
Outlet side drying pipeline is outlet side warm-air pipe;The entrance side drying plant be entrance side hot-air blower (5-1), the outlet side
Drying plant is outlet side hot-air blower (5-2);Two hot-air blowers are controlled by main controller (6-3) and itself and main controller
(6-3) connect;
Two warm-air pipes are respectively protruding into in two drying baker (5-3), are respectively provided with each described drying baker (5-3)
The nozzle for having multiple drying pipelines internal with which is stretched to be connected, quantity and the institute on gas cylinder fixture (1) of the nozzle
The quantity for clamping tested gas cylinder (2) is identical, and the installation position of multiple nozzles is clamped with gas cylinder fixture (1) respectively
The installation position of multiple tested gas cylinder (2) is corresponded.
4. according to the carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 1, it is characterised in that:The gas cylinder fixture
(1) clamping framework, two vertical spacing plates and multiple respectively to multiple quilts being installed in the clamping framework are included
Test gas cylinder (2) carries out spacing gas cylinder locating part, and the clamping framework is plane framework, the clamping framework, described in two
Vertical spacing plate and multiple gas cylinder locating parts are laid in same level;It is described clamping framework be rectangle and its by front
Two folders that can carry out left and right horizontal movement between two side shields of latter two side shield in parallel laying and left and right
Hold plate to be spliced, two grip blocks are in parallel laying and the two is held between two side shields, two institutes
Side shield and two grip blocks are stated in vertically to laying and which is respectively positioned in same level;
Two side shields are respectively the front apron (1-3) and backboard (1-4) of the both sides before and after two grip blocks,
Two grip blocks are respectively left grip block (1-1) and the right grip block (1-2) being located on the right side of left grip block (1-1), two
The grip block with the perpendicular laying of front apron (1-3);Pass through two between front apron (1-3) and backboard (1-4)
The vertical spacing plate is attached, two vertical spacing plates in vertically to lay and the two with front apron (1-3)
Perpendicular laying, two vertical spacing plates are respectively left limit plate (1-5) and the right limit being located on the right side of left limit plate (1-5)
Position plate (1-6);Multiple gas cylinder locating parts are divided to or so two row to be laid, and the two row gas cylinder locating part is in symmetrical laying;
Gas cylinder locating part described in each column includes multiple gas cylinder locating parts laid from front to back on the same line, multiple described
Grip block (the 1- of the structure all same of gas cylinder locating part and each described gas cylinder locating part including the two symmetrical layings in left and right
7), two grip block (1-7) is held on the middle part left and right sides of tested gas cylinder (2) respectively;The two row gas cylinder is spacing
Gas cylinder locating part described in being located at the string of the clamping frame left in part is left side gas cylinder locating part, and is located at the gripper frame
Gas cylinder locating part described in string on the right side of frame is right side gas cylinder locating part;Two clampings in the left side gas cylinder locating part
Block (1-7) is separately fixed on left grip block (1-1) and left limit plate (1-5), two institutes in the right side gas cylinder locating part
State grip block (1-7) to be separately fixed on right limit plate (1-6) and right grip block (1-2).
5. according to the carbon fiber gas cylinder hydraulic pressure auxiliary test unit described in claim 4, it is characterised in that:Two vertical limits
It is attached by horizontal connecting plate (1-8) between the middle part of position plate, on horizontal connecting plate (1-8), is provided with multiple spacing holes
(1-9), multiple the spacing hole (1-9) lay on the same line and which is respectively positioned on horizontal connecting plate (1-8) from front to back
On centrage;It is provided with below the middle part of horizontal mast-up (4-7) and multiple are laid on same vertical plane and insert respectively
Vertical spacing bar (4-6) in multiple the spacing hole (1-9), quantity and the spacing hole (1-9) of vertical spacing bar (4-6)
Quantity it is identical, the installation position of multiple vertical spacing bar (4-6) laying position respectively with multiple spacing hole (1-9)
Put one-to-one corresponding;
It is attached by securing member (1-10) between each described grip block and two side shields, the securing member
(1-10) it is arranged on the grip block, the left and right sides of each side shield is provided with one for securing member (1-10) left and right
Mobile horizontal concrete chute;Each described clamp system (4-9) is lifted on horizontal mast-up by former and later two suspension rods (4-10)
(4-7), on, two suspension rod (4-10) bottoms are each attached on clamp system (4-9) and its top is fixed on horizontal mast-up
(4-7) on.
6. a kind of method for carrying out hydraulic pressure subtest to carbon fiber gas cylinder using device as claimed in claim 1, its feature exist
In:The method is comprised the following steps:
Step one, gas cylinder clamping entrucking:Multiple described tested gas cylinder (2) that complete the water pressure test are held on into gas cylinder folder
On tool (1), then the gas cylinder fixture (1) for being clamped with multiple tested gas cylinder (2) is placed horizontally at the institute for transporting dolly (3)
State on horizontal positioned platform;
In step 2, transport dolly horizontal sliding to lifting inlet region:Dolly (3) horizontal sliding will be transported described in step one to the lifting
In inlet region;
Step 3, clamp and lifting:Two vertical lifting frame (4-8) are controlled by main controller (6-3), will
Horizontal mast-up (4-7) is vertically transferred, until two clamp system (4-9) is symmetrically laid in the left and right of gas cylinder fixture (1)
Both sides;Two clamp system (4-9) are controlled by main controller (6-3) again, make two clamp system (4-9)
It is fixedly clamped in the left and right sides of gas cylinder fixture (1) respectively, now gas cylinder fixture (1) level is held on two clamp systems
(4-9) between;Afterwards, two vertical lifting frame (4-8) are controlled by main controller (6-3), by gas cylinder fixture (1)
Synchronously lifted straight up with clamped thereon multiple described tested gas cylinder (2), until will be multiple described tested
From transporting, dolly (3) is interior to be proposed gas cylinder (2);
Step 4, gas cylinder pouring and drying and processing, process are as follows:
The drying plant setting of step 401, pouring drying number of times and each pouring drying:It is right by parameter set unit (6-1)
In step one, the pouring drying number of times of multiple tested gas cylinder (2) is set respectively with the drying plant that each pouring is dried
It is fixed;
Wherein, the pouring drying number of times of multiple tested gas cylinder (2) is for once or twice;When pouring drying number of times is for once
When, the drying plant of this pouring drying is the entrance side drying plant or the outlet side drying plant;When pouring is dried
When number of times is twice, the drying plant respectively entrance side drying plant of pouring drying twice and outlet side drying set
It is standby;
Step 402, pouring drying and processing:According to pouring drying number of times set in step 401 and the baking of each pouring drying
Multiple described tested gas cylinder (2) are synchronously carried out pouring drying and processing by dry equipment;
Wherein, when pouring drying number of times set in step 401 is once and the drying plant of this pouring drying is described
During entrance side drying plant, pouring drying and processing process is as follows:
Step 40211, move to forward entrance side pouring baking zone:By main controller (6-3) to moving horizontally drive described in two
Motivation structure (8) is controlled, and is put down gas cylinder fixture (1) synchronous with clamped thereon multiple described tested gas cylinder (2) forward
Move in the entrance side pouring baking zone;
Step 40212, vertically transfer to upset pouring position:By main controller (6-3) to two vertical lifting frame (4-8)
It is controlled, gas cylinder fixture (1) and clamped thereon multiple described tested gas cylinder (2) is synchronously vertically transferred, directly
Extremely gas cylinder fixture (1) is transferred in the upset pouring mechanism (7) to the entrance side pouring baking zone;
Step 40213, downwardly turn over pouring and drying and processing:By main controller (6-3) in the entrance side pouring baking zone
Upset pouring mechanism (7) be controlled, will be gas cylinder fixture (1) and clamped thereon multiple described tested gas cylinder (2) same
Step carries out downwards 180 ° of upsets, makes the bottleneck of multiple tested gas cylinder (2) down, by each tested gas cylinder (2)
The water for retaining is poured out;Afterwards, the entrance side drying plant is controlled by main controller (6-3), and passes through the entrance
Side drying plant and the entrance side drying pipeline synchronously carry out drying and processing to multiple tested gas cylinder (2);
Step 40214, it is flipped up resetting and is lifted up:By main controller (6-3) in the entrance side pouring baking zone
Upset pouring mechanism (7) be controlled, will be gas cylinder fixture (1) and clamped thereon multiple described tested gas cylinder (2) same
Step carries out 180 ° of upsets upwards, makes the bottleneck of multiple tested gas cylinder (2) upward;Afterwards, it is right by main controller (6-3)
Two vertical lifting frame (4-8) are controlled, by gas cylinder fixture (1) and multiple described tested gas cylinder clamped thereon
(2) it is synchronous to be lifted straight up, until multiple tested gas cylinder (2) are respectively positioned in the entrance side pouring baking zone
Upset pouring mechanism (7) above;
When pouring drying number of times set in step 401 is once and the drying plant of this pouring drying is the outlet side
During drying plant, pouring drying and processing process is as follows:
Step 40221, move to forward outlet side pouring baking zone:By main controller (6-3) to moving horizontally drive described in two
Motivation structure (8) is controlled, and is put down gas cylinder fixture (1) synchronous with clamped thereon multiple described tested gas cylinder (2) forward
Move in the outlet side pouring baking zone;
Step 40222, vertically transfer to upset pouring position:According to the method described in step 40212, by main controller (6-
3) two vertical lifting frame (4-8) are controlled, by gas cylinder fixture (1) with it is clamped multiple described tested thereon
Gas cylinder (2) is synchronously vertically transferred, until gas cylinder fixture (1) is transferred the upset to the outlet side pouring baking zone falling
On water dispenser structure (7);
Step 40223, downwardly turn over pouring and drying and processing:By main controller (6-3) in the entrance side pouring baking zone
Upset pouring mechanism (7) be controlled, will be gas cylinder fixture (1) and clamped thereon multiple described tested gas cylinder (2) same
Step carries out downwards 180 ° of upsets, makes the bottleneck of multiple tested gas cylinder (2) down, by each tested gas cylinder (2)
The water for retaining is poured out;Afterwards, the outlet side drying plant is controlled by main controller (6-3), and by the outlet
Side drying plant and the outlet side drying pipeline synchronously carry out drying and processing to multiple tested gas cylinder (2);
Step 40224, it is flipped up resetting and is lifted up:By main controller (6-3) in the outlet side pouring baking zone
Upset pouring mechanism (7) be controlled, will be gas cylinder fixture (1) and clamped thereon multiple described tested gas cylinder (2) same
Step carries out 180 ° of upsets upwards, makes the bottleneck of multiple tested gas cylinder (2) upward;Afterwards, it is right by main controller (6-3)
Two vertical lifting frame (4-8) are controlled, by gas cylinder fixture (1) and multiple described tested gas cylinder clamped thereon
(2) it is synchronous to be lifted straight up, until multiple tested gas cylinder (2) are respectively positioned in the outlet side pouring baking zone
Upset pouring mechanism (7) above;
When pouring drying number of times set in step 401 is twice, pouring drying and processing process is as follows:
Step 40231, according to the method described in step 40211 to step 40214, complete the first pouring drying and processing;
Step 40232, according to the method described in step 40221 to step 40224, complete the second pouring drying and processing;
Step 5, move to forward lifting outlet area:By main controller (6-3) to moving horizontally drive mechanism (8) described in two
Be controlled, described hanging is moved to forward by gas cylinder fixture (1) synchronous with clamped thereon multiple described tested gas cylinder (2)
Take in mouth region;
In this step, institute is moved to forward by gas cylinder fixture (1) synchronous with clamped thereon multiple described tested gas cylinder (2)
Before stating in lifting outlet area, dolly (3) horizontal sliding will be transported and lifted in outlet area to described;
In step 6, lifting outlet area, decentralization and fixture unclamp:By main controller (6-3) to two vertical lifting frame (4-
8) it is controlled, horizontal mast-up (4-7) is vertically transferred, until gas cylinder fixture (1) is placed horizontally at the institute for transporting dolly (3)
State on horizontal positioned platform;Two clamp system (4-9) are controlled by main controller (6-3) again, are made described in two
Clamp system (4-9) unclamps gas cylinder fixture (1);
Step 7, up and down lifting and backward translation reset:Two vertical lifting frame (4-8) are entered by main controller (6-3)
Row control, horizontal mast-up (4-7) is lifted straight up;Afterwards, by main controller (6-3) to moving horizontally drive described in two
Motivation structure (8) is controlled, and horizontal mast-up (4-7) is moved in the lifting inlet region backward.
7. in accordance with the method for claim 6, it is characterised in that:Before carrying out clamp in step 3 and being lifted, first lead to
Cross translation of the parameter set unit (6-1) to horizontal mast-up (4-7) highly to set;
Gas cylinder fixture (1) and clamped thereon multiple described tested gas cylinder (2) are synchronously carried out straight up in step 3
During lifting, horizontal mast-up (4-7) is up-shifted to into translation height set in advance, now multiple tested gas cylinders
(2) from transporting, dolly (3) is interior to be proposed;
During moving to forward entrance side pouring baking zone in step 40211, the height of horizontal mast-up (4-7) is
Translation height set in advance;
During moving to forward outlet side pouring baking zone in step 40221, the height of horizontal mast-up (4-7) is
Translation height set in advance;
It is gas cylinder fixture (1) is same with clamped thereon multiple described tested gas cylinder (2) in step 40214 and step 40224
When step is lifted straight up, horizontal mast-up (4-7) is up-shifted to into translation height set in advance;
During moving to forward lifting outlet area in step 5, the height of horizontal mast-up (4-7) is and presets
Translation height;
When in step 7 lifted horizontal mast-up (4-7) straight up, horizontal mast-up (4-7) is up-shifted to set in advance
Fixed translation height;Also, horizontal mast-up (4-7) is moved in lifting inlet region internal procedure backward, the level
The height of mast-up (4-7) is translation height set in advance.
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CN105466186B true CN105466186B (en) | 2017-03-22 |
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CN104006644B (en) * | 2014-06-17 | 2017-02-08 | 江苏中宏机械制造有限公司 | Online device for discharging water in gas cylinder and dying gas cylinder |
CN204220583U (en) * | 2014-10-15 | 2015-03-25 | 宝应仁恒实业有限公司 | The automatic cleaning drying device of a kind of movable tank |
CN204227864U (en) * | 2014-11-10 | 2015-03-25 | 梅思安(中国)安全设备有限公司 | The drying unit of carbon fiber gas cylinder |
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