CN105460694B - Yarn monitoring device and Yarn winding apparatus - Google Patents
Yarn monitoring device and Yarn winding apparatus Download PDFInfo
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- CN105460694B CN105460694B CN201510583408.0A CN201510583408A CN105460694B CN 105460694 B CN105460694 B CN 105460694B CN 201510583408 A CN201510583408 A CN 201510583408A CN 105460694 B CN105460694 B CN 105460694B
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- detection zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H63/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package
- B65H63/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions ; Quality control of the package responsive to presence of irregularities in running material, e.g. for severing the material at irregularities ; Control of the correct working of the yarn cleaner
- B65H63/062—Electronic slub detector
- B65H63/065—Electronic slub detector using photo-electric sensing means, i.e. the defect signal is a variation of light energy
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
- D01H13/16—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material
- D01H13/1616—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to reduction in material tension, failure of supply, or breakage, of material characterised by the detector
- D01H13/1666—Lighting or luminous devices making easier the setting of the breakage of yarns
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H13/00—Other common constructional features, details or accessories
- D01H13/14—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements
- D01H13/22—Warning or safety devices, e.g. automatic fault detectors, stop motions ; Monitoring the entanglement of slivers in drafting arrangements responsive to presence of irregularities in running material
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/89—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles
- G01N21/8914—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined
- G01N21/8915—Investigating the presence of flaws or contamination in moving material, e.g. running paper or textiles characterised by the material examined non-woven textile material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2557/00—Means for control not provided for in groups B65H2551/00 - B65H2555/00
- B65H2557/60—Details of processes or procedures
- B65H2557/61—Details of processes or procedures for calibrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/30—Handled filamentary material
- B65H2701/31—Textiles threads or artificial strands of filaments
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Biochemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Analytical Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Quality & Reliability (AREA)
- Filamentary Materials, Packages, And Safety Devices Therefor (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Abstract
The present invention provides a kind of yarn monitoring device and Yarn winding apparatus.The yarn clearer control unit (50) that the yarn clearer (15) of optical profile type has has adjustment section (54) and foreign matter reply processing unit (59).In the state that yarn (10) does not exist in detection zone (36), the adjustment for adjust in such a way that the detected value that sensor unit (35) are based on the light income of acceptance part (42) and export becomes specified value the driving controlling value of light-projecting portion (41) is handled adjustment section (54).Foreign matter copes with processing unit (59) in the state that yarn (10) does not exist in detection zone (36), and in the case where continuously defined foreign matter judges that the time is detached from defined foreign matter determination range to above-mentioned detected value, foreign matter reply processing is carried out.Adjustment section (54) is not in the state that yarn (10) exists in detection zone (36), and in the case where above-mentioned detected value is detached from the range that is, normal range (NR) for the detected value being preset in the mode wider than above-mentioned foreign matter determination range, it is adjusted processing again.
Description
Technical field
The invention mainly relates to the yarn monitoring devices monitored to mobile yarn.
Background technique
In the past, there is known spinning machine, automatic bobbin winders etc. to be configured to yarn winding in the Yarn winding apparatus of bobbin.It is this
Yarn winding apparatus has yarn monitoring device (yarn clearer).The yarn monitoring device of optical profile type is by mobile yarn irradiation light
And it is measured to through through light after yarn or by the reflected light that yarn reflects, and monitors the shape of yarn in real time
State, detection yarn defect (quality of yarn has abnormal position).
No. 3707413 bulletins of Japanese Unexamined Patent Publication 2013-204190 bulletin and Japanese Patent No., which disclose, has this yarn
The Yarn winding apparatus of line monitoring arrangement.
The yarn monitoring device (yarn clearer) of Japanese Unexamined Patent Publication 2013-204190 bulletin has with LED, yarn unevenness biography
The yarn clearer head of sensor.In addition, the yarn clearer is configured to determine that it is the presence or absence of abnormal that yarn clearer head is contaminted etc., and polluted
Determination processing.In the yarn clearer of Japanese Unexamined Patent Publication 2013-204190 bulletin, before carrying out pollution determination processing, adjusted
The processing of the whole driving voltage for being applied to LED, so that with the feelings that do not configure any part in the yarn path of yarn monitoring device
The corresponding voltage of detection signal under condition becomes pre-determined voltage.Japanese Unexamined Patent Publication 2013-204190 bulletin describes logical
Cross the structure can accurately detect yarn clearer head be contaminted etc. it is abnormal.
In the yarn monitoring device (yarn rugosity detector) of No. 3707413 bulletins of Japanese Patent No., acted in doffing
When issued from cell controller at the time of indicate, the electricity that is adjusted in the state that yarn does not exist in detection zone on substrate
Road constant is so that the processing that output signal is zero.No. 3707413 bulletins of Japanese Patent No. describe with this configuration can be effective
Ground inhibits the phenomenon that generate zero migration.
The yarn monitoring device of No. 5283003 bulletins of Japanese Patent No. is related to be not optical profile type but electrostatic capacitance it is clear
Yarn device.Being disclosed in No. 5283003 bulletins of Japanese Patent No. to the changed principal element of clearing signal is by yarn institute
Caused by the solid foreign particle contained or the variation of the humidity of part is distinguished.
However, the yarn wound is easy to generate Soft flocks around it in Yarn winding apparatus with high-speed mobile
Equal foreign matters.Soft flocks component is light, therefore swims in around Yarn winding apparatus there are Soft flocks and invade yarn monitoring device
The case where detection zone.
As described above, disclosed in No. 3707413 bulletins of Japanese Unexamined Patent Publication 2013-204190 bulletin and Japanese Patent No.
Yarn monitoring device in, in order to accurately monitor yarn, and in the detection that yarn is not configured to yarn monitoring device
In the state of region, it is adjusted and is applied to the processing of the driving voltage of LED, adjusts the circuit constant on substrate so that output is believed
Number processing for being zero.But if foreign matter intrusion detection zone or foreign matter are detached from from detection zone, in general, the monitoring of yarn
Precision is greatly reduced.Although specifically, detection zone be not present foreign matter in the state of carried out above-mentioned processing but
In the case that foreign matter has invaded detection zone after being, the state of yarn can not be accurately evaluated.Otherwise it is also the same, if above-mentioned
Foreign matter invaded above-mentioned processing is carried out in the state of detection zone after foreign matter be detached from from detection zone, then also can not be accurate
The state of ground evaluation yarn.
In this aspect, in No. 5283003 bulletins of Japanese Patent No., though show the determining changed master of clearing signal
The case where wanting factor, still, about intrusion detection zone or the no any disclosure of influence for the foreign matter being detached from from detection zone.
Summary of the invention
The present invention is to complete in view of the foregoing, even if the main one kind that is designed to provide is invaded in foreign matter
Detection zone also can accurately monitor the yarn monitoring device of yarn in the case where being detached from from detection zone.
Project to be solved by this invention is as described above, next to for solving the project composition and its effect into
Row explanation.
First technical solution according to the present invention provides a kind of yarn monitoring device with flowering structure.That is, the yarn monitors
Device has light-projecting portion, acceptance part and control unit.Above-mentioned light-projecting portion to can be mobile for yarn detection zone projection light.
Above-mentioned acceptance part receives the light projected from above-mentioned light-projecting portion.It is entered in above-mentioned control unit corresponding with the light income of above-mentioned acceptance part
Detected value.Above-mentioned control unit has evaluation section, light projector adjustment section and foreign matter reply processing unit.Above-mentioned evaluation section is based on above-mentioned
Detected value evaluation is present in the state of the yarn of above-mentioned detection zone.In the state that yarn does not exist in above-mentioned detection zone,
Above-mentioned light projector adjustment section be adjusted the driving controlling value of above-mentioned light-projecting portion light projector adjustment processing so that above-mentioned detected value at
For specified value.In the state that yarn does not exist in above-mentioned detection zone, and in the continuously defined foreign matter judgement of above-mentioned detected value
In the case that time is detached from defined foreign matter determination range, above-mentioned foreign matter should carry out foreign matter reply processing to processing unit.In yarn
It does not exist in the state of above-mentioned detection zone, and in the case where above-mentioned detected value is detached from normal range (NR), above-mentioned light projector adjustment
Portion carries out above-mentioned light projector adjustment processing again, wherein normal range (NR) refers to wider than the width of above-mentioned foreign matter determination range to have
Width the range of detected value that is preset of mode.
The detected value that if yarn does not exist in the state of detection zone as a result, continuously as defined in foreign matter judge time disengaging
Foreign matter determination range is then judged as the variation of the intrusion state there are foreign matter and carries out defined foreign matter reply processing, therefore energy
Enough deal adequately with intrusion/disengaging of foreign matter.In addition, with detected value, continuously defined foreign matter judges that the time is detached from foreign matter and judges model
It encloses for condition, therefore for example, even if the Yarn winding apparatus for having the yarn monitoring device inputs control in common doffing operation
The detected value in portion processed is unstable, can also prevent from being mistakenly judged as that foreign matter invades state change.
In above-mentioned yarn monitoring device, it is preferable that in the state that yarn does not exist in above-mentioned detection zone, and upper
State detected value continuously as defined in the case that light projector adjustment judge the above-mentioned normal range (NR) of time disengaging, above-mentioned light projector adjustment section is again
Carry out above-mentioned light projector adjustment processing.
Thereby, it is possible to prevent from for example leading to carry out unnecessary light projector adjustment processing because of the noise that detected value is showed
Situation.
In above-mentioned yarn monitoring device, it is preferably formed as structure below.It is deposited that is, the yarn monitoring device has removing
It is the foreign substance removing apparatus of the foreign matter of above-mentioned detection zone.The above-mentioned foreign matter that processing unit is carried out should be coped in above-mentioned foreign matter
It include the processing for making above-mentioned foreign substance removing apparatus movement in processing.
Thereby, it is possible to remove the foreign matter of detection zone, to form the state for being suitable for light projector adjustment processing etc..
In above-mentioned yarn monitoring device, it is preferable that above-mentioned foreign substance removing apparatus is by blowing sky to above-mentioned detection zone
Gas removes foreign matter.
Thereby, it is possible in simple structure, remove the foreign matter for being present in detection zone.
In above-mentioned yarn monitoring device, in the above-mentioned foreign matter reply processing that above-mentioned foreign matter should carry out processing unit
Including making above-mentioned light projector adjustment section carry out the processing of above-mentioned light projector adjustment processing again.
As a result, by carrying out light projector adjustment processing again, influence of the foreign matter relative to detected value can be effectively excluded.
In above-mentioned yarn monitoring device, it is preferably formed as structure below.That is, the yarn monitoring device has judgement yarn
Line whether there is that whether there is or not determination units in the yarn of above-mentioned detection zone.Above-mentioned foreign matter should be to the above-mentioned foreign matter that processing unit is carried out
It include above-mentioned yarn is determined as that above-mentioned yarn is present in above-mentioned detection zone whether there is or not determination unit with above-mentioned in reply processing
Yarn does not exist in the processing that the mode of above-mentioned detection zone acts.
That is, in the case where foreign matter reply processing unit is judged as foreign matter intrusion or is detached from, in yarn monitoring device because different
The influence of object and the state that can not accurately evaluate yarn, therefore be not suitable in the Yarn winding apparatus for having the yarn monitoring device
In start to wind.Therefore, in this case, can reliably be prevented by acting yarn monitoring device when not being placed with yarn
Start to wind after only.
In above-mentioned yarn monitoring device, it is preferable that whether there is or not determination units to determine that yarn whether there is in above-mentioned for above-mentioned yarn
Yarn path in detection zone.
Yarn monitoring device can reliably detect yarn and whether there is in yarn path as a result,.In addition, being coped in foreign matter
In the case that processing unit is judged as foreign matter intrusion or is detached from, yarn monitoring device can be made not exist in yarn path in yarn
When act.
In above-mentioned yarn monitoring device, it is preferable that should be coped with to the above-mentioned foreign matter that processing unit is carried out in above-mentioned foreign matter
It include the processing of output foreign body detection signal in processing.
In above-mentioned yarn monitoring device, it is preferably formed as structure below.That is, the yarn monitoring device is set for fiber
Standby, which has winding yarn and forms the winder of package.Processing unit should be carried out in above-mentioned foreign matter above-mentioned
It include that output prevents the processing that signal is prevented using the winding of above-mentioned winder winding yarn in foreign matter reply processing.
In above-mentioned yarn monitoring device, it is preferably formed as structure below.That is, the yarn monitoring device is set for fiber
Standby, which has the yarn splicing device for carrying out connecing yarn.The above-mentioned foreign matter that processing unit is carried out should be coped in above-mentioned foreign matter
It include exporting the processing for connecing yarn signal for making above-mentioned yarn splicing device connect yarn in processing.
By above structure, it is able to carry out various foreign matter reply processing.
In above-mentioned yarn monitoring device, it is preferably formed as structure below.That is, the yarn monitoring device has notification dress
It sets.Continuously above-mentioned foreign matter judges that the time is detached from the state that yarn does not exist in above-mentioned detection zone, and in above-mentioned detected value
In the case where above-mentioned foreign matter determination range, above-mentioned device for informing is reported.
Operator can grasp intrusion, disengaging of the foreign matter relative to detection zone by device for informing as a result,.In addition,
Operator can be by reporting the winding for for example manually stopping having the Yarn winding apparatus of yarn monitoring device.
In above-mentioned yarn monitoring device, preferably above-mentioned device for informing is that can show in text, symbol and figure
At least any one display device.
Thereby, it is possible to report in simple structure to operator.In addition, by the way that text etc. is shown in picture,
Detailed content can be reported to operator.
In above-mentioned yarn monitoring device, preferably above-mentioned device for informing is the lighting device that can be lighted.
Thereby, it is possible to report in simple structure to operator.In addition, can be in the illuminating state of lighting device
Related with the foreign matter situation of lower notification, even if therefore operator intrusion/disengaging of foreign matter is also able to confirm that from televiewing.
In above-mentioned yarn monitoring device, it is preferably formed as structure below.That is, not existing in above-mentioned detection zone in yarn
In the state of domain, it is more than the boundary value of the side of above-mentioned foreign matter determination range in above-mentioned detected value and is taken off from the foreign matter determination range
From state continue the stipulated time in the case where, above-mentioned foreign matter reply processing unit is judged as that foreign matter has invaded above-mentioned detection zone.
It is more than the other side of above-mentioned foreign matter determination range in above-mentioned detected value in the state that yarn does not exist in above-mentioned detection zone
In the case that boundary value and the state being detached from from the foreign matter determination range continue the stipulated time, above-mentioned foreign matter reply processing unit judgement
It is detached from for foreign matter from above-mentioned detection zone.
Foreign matter reply processing unit can distinctively judge intrusion and disengaging of the foreign matter relative to detection zone as a result,.
In above-mentioned yarn monitoring device, it is preferably formed as structure below.That is, above-mentioned foreign matter determination range is with past
It is relatively determined on the basis of detected value, that is, a reference value.Above-mentioned detected value be above-mentioned foreign matter determination range lower limit value more than and on
In limit value situation below, above-mentioned foreign matter reply processing unit is determined as said reference using by the detected value in the judgement of next time
New above-mentioned foreign matter determination range obtained by value.
Whether the state that foreign matter reply processing unit can rest in foreign matter intrusion detection zone as a result, with higher precision is sent out
Changing.
But in above-mentioned yarn monitoring device, it can also be configured to for above-mentioned foreign matter determination range being determined as to be solid
Fixed range.
In this case, intrusion/disengaging judgement of foreign matter can simply be carried out.
In above-mentioned yarn monitoring device, it is preferably formed as structure below.That is, the yarn monitoring device has judgement yarn
Line whether there is that whether there is or not determination units in the yarn of above-mentioned detection zone.Above-mentioned yarn whether there is or not determination unit above-mentioned detected value be regulation
Yarn whether there is or not in the case where more than decision threshold, be judged as that yarn is present in above-mentioned detection zone.Whether there is or not judgements for above-mentioned yarn
Threshold value is set as the value being detached from from above-mentioned foreign matter determination range.
Yarn monitoring device can distinctively grasp the presence of yarn with foreign matters such as Soft flocks as a result,.
Second technical solution according to the present invention provides and a kind of have above-mentioned yarn monitoring device and be wound through
The yarn of above-mentioned yarn monitoring device and the Yarn winding apparatus of the winder that forms package.
Thereby, it is possible to sides to deal adequately with intrusion/disengaging of the foreign matter relative to detection zone, and yarn is correctly evaluated on side
State and winding yarn.
Detailed description of the invention
Fig. 1 is the side view for indicating the outline of yarn winding unit involved in one embodiment of the present invention.
Fig. 2 is to indicate that the first yarn capture device and the second yarn capture device capture the reel for yarn of the state of yarn and thread head
Around the side view of unit.
Fig. 3 indicates that the first yarn capture device and the second yarn capture device guide yarn and thread head to yarn splicing device
The side view of the yarn winding unit of state.
Fig. 4 is the perspective view for indicating the structure of yarn clearer.
Fig. 5 is the block diagram for indicating the electric structure of yarn clearer.
Fig. 6 is indicated until yarn imports the chart of the example of the passage of the detected value of detection zone.
Fig. 7 is the figure for indicating the example of passage of detected value of the foreign matter in the case where invading before yarn imports detection zone
Table.
Fig. 8 is the detected value for indicating foreign matter in the case where invading before yarn imports detection zone but the foreign matter immediately disengages
Passage example chart.
Fig. 9 is the chart that the processing in the case that detected value is significantly increased because of the influence of temperature variation is illustrated.
Figure 10 is to indicate foreign matter intrusion detection zone but detected value of the foreign matter in the case where being detached from before yarn imports
The chart of the example of passage.
Figure 11 is the flow chart for indicating the processing carried out by yarn clearer control unit.
Figure 12 be indicate for foreign matter determination range to be determined as be fixed variation chart.
Specific embodiment
Next, the embodiments of the present invention will be described with reference to the drawings.Fig. 1 is involved by embodiments of the present invention
The side view of the outline of yarn winding unit 1 that has of Yarn winding apparatus.
The Yarn winding apparatus of present embodiment becomes the structure for being arranged side-by-side multiple yarn winding units 1.The reel for yarn
Around the standby board managing device (illustration omitted) for intensively managing yarn winding unit 1 of equipment.
Yarn winding unit 1 shown in FIG. 1 is configured to for the yarn 10 supplied from the yarn feeder of illustration omitted being wound in
Package 20 is formed around bobbin.In addition, structure described in attached drawing is can illustrate yarn winding unit 1 for the spinning of spinning machine
The mode of the case where the case where unit and yarn winding unit 1 are the spooling unit of automatic bobbin winder both sides shows being total to for the two
Logical part.When yarn winding unit 1 is the spinning unit of spinning machine, such as air spinning device is equivalent to yarn feeder.In addition,
When yarn winding unit 1 is the spooling unit of automatic bobbin winder, the mechanism for supporting yarn feeding bobbin is equivalent to yarn feeder.
Each yarn winding unit 1 has the unit control unit 30 being made of computer.The unit control unit 30 by CPU,
The software sharings such as the hardware such as ROM, RAM, the control program for being stored in ROM and/or RAM.Moreover, hardware and software collaboration are dynamic
Make, so that unit control unit 30 controls each structure of yarn winding unit 1.In addition, the unit of each yarn winding unit 1
Control unit 30 is configured to communicate with board managing device.Thereby, it is possible to intensively manage each yarn in board managing device
The movement of winder unit 1.
Yarn winding unit 1 has upstream side guides 11, clearing from the upstream side of the moving direction of yarn 10 in order
Device (yarn monitoring device) 15, downstream side guides 17 and winder 18.In addition, being spinning unit in yarn winding unit 1
In the case where, though the first yarn capture device 12, the second yarn capture device 13 can also be set in each unit and connect yarn
Device 14, but preferably multiple units be commonly arranged one or more it is mobile connect yarn trolley, connect yarn trolley tool at this
Standby first yarn capture device 12, the second yarn capture device 13 and yarn splicing device 14.On the other hand, in yarn winding unit
1 is in the case where spooling unit, preferably each unit be arranged the first yarn capture device 12, the second yarn capture device 13 with
And yarn splicing device 14.Yarn splicing device 14 is located at the upstream side of yarn clearer 15.
Upstream side guides 11 are configured at the downstream side of yarn feeder.From yarn feeder side, conveying comes the guidance of upstream side guides 11
Yarn 10.
First yarn capture device 12 is configured to drive the motor of illustration omitted can be such as Fig. 1 by unit control unit 30
~rotate as shown in Figure 3.First yarn capture device 12 is connected to the negative pressure source of illustration omitted, so as in the first yarn
The front end side (opposite side of center of rotation) of capture device 12, which generates, attracts stream.First yarn capture device 12 is configured to its turn
Dynamic center is located at the upstream side of yarn splicing device 14.
Second yarn capture device 13 is configured to drive the motor of illustration omitted can be with the by unit control unit 30
One yarn capture device 12 rotates in the same manner.Second yarn capture device 13 is connected to the negative pressure source of illustration omitted, so as to
It is generated in the front end side (opposite side of center of rotation) of the second yarn capture device 13 and attracts stream.Second yarn capture device 13
It is configured to the downstream side that its center of rotation is located at yarn splicing device 14.
(rugosity and color yarn and polypropylene fibre etc. are different for the state of the mobile yarn 10 of the monitoring of yarn clearer (yarn monitoring device) 15
Object is mixed into), to detect the yarn defect contained by yarn 10 (yarn 10 has abnormal position).In addition, in yarn clearer 15
It is built-in with the cutter (disconnecting device) 16 that cutting continuous strand 10 is used in the case where the yarn clearer 15 detects yarn defect.In addition,
It is aftermentioned to the detailed structure of yarn clearer 15.
Downstream side guides 17 are configured at the summary downstream of yarn clearer 15.The opposite winder 18 of the downstream side guides 17
The yarn 10 of conveying guides.
Winder 18 has the package supporting part and reel spool 19 of illustration omitted.Reel spool 19 with mound bobbins
21 or be wrapped 20 periphery face contact in the state of driven.Winder 18 drives reel spool by the motor of illustration omitted
19, to make 10 traversing of yarn when rotating the package contacted with reel spool 19 20 and wind, and then form package 20.
In addition, the method for carrying out traversing is arbitrary, it can be and traversing gear is arranged separately in each yarn winding
The structure of unit 1, being also possible to a traversing gear makes the structure of 10 traversing of yarn of multiple yarn winding units 1.As list
The traversing gear for solely being set to each yarn winding unit 1 can enumerate the traversing slot or arm for being formed in winding drum 19
The traversing gear of formula.Arm-type traversing gear is preferably applied to directly drive the knot of mound bobbins 21 by the motor of illustration omitted
Structure.
Yarn winding unit 1 is constituted as described above, therefore the yarn 10 supplied from yarn feeder can be made in winder 18
It is wound in traversing, to form package 20.
However, the yarn 10 between 18 side of yarn feeder side and winder for some reason and become breaking state when, be
The yarn 10 is set to form continuous state, the first yarn capture device 12, the second yarn capture device 13 and yarn splicing device again
14 equal co-operatings, carry out a series of process for connecing yarn.
Hereinafter, being illustrated to the process.If yarn 10 becomes above-mentioned breaking state, firstly, being in winder 18
Stop winding immediately.Next, as shown in Fig. 2, the first yarn capture device 12 turns to yarn feeder side
The dynamic yarn and thread head to attract and capture the yarn feeder side.In addition, almost simultaneously, the second yarn capture device 13 is to 18 side of winder
It rotates to attract and capture the yarn and thread head of 18 side of winder.
Then, the first yarn capture device 12 and the second yarn capture device 13 are to keep attracting the state of yarn and thread head
The mode for returning to position of readiness rotates.As a result, as shown in figure 3, by the yarn and thread head of the yarn and thread head of yarn feeder side and 18 side of winder
It is guided to yarn splicing device 14.In addition, yarn 10 is placed on clearing at the time of almost the same with the guidance of above-mentioned yarn and thread head
Device 15 detects the yarn 10 using yarn clearer 15.
Yarn splicing device 14 is configured to the attachment device of pneumatic type, and swirling eddy is made to act on the yarn and thread head and volume of yarn feeder side
Yarn and thread head around 18 side of portion, to keep two yarn and thread heads twisted and connect.But yarn splicing device 14 is not limited to this, such as
It can be mechanical knotting device.
By above process, the yarn 10 of the state of fracture can be connected using yarn splicing device 14 and form sequential like
State.The series of processes for connecing yarn is recycled and reused for when yarn 10 becomes breaking state.It therefore, hereinafter, often will be above-mentioned
Series of processes is known as connecing yarn circulation.
This connects yarn and cycles through the control of unit control unit 30 to make the first yarn capture device 12, second at the time of appropriate
Yarn capture device 13, yarn splicing device 14 etc. are acted and are realized.
In addition, yarn 10 to yarn clearer 15 place operation as described above, to yarn splicing device 14 guide yarn and thread head when
Carve (in other words, using yarn splicing device 14 connect yarn operation it is tight before), start again at after doffing before winding at the time of etc. carry out.
Whether unit control unit 30 is defeated based on the signal appropriate (specifically, having yarn signal to be aftermentioned) from yarn clearer 15
Enter unit control unit 30 to judge whether yarn 10 is normally placed in yarn clearer 15 in connecing yarn circulation.Coming from yarn clearer
15 have yarn signal hypothesis be not entered unit control unit 30 in the case where, it is meant that can not using yarn clearer 15 monitor yarn
10, it connects yarn circulation failure due to because this element control unit 30 is considered as and stops to connect yarn operation based on yarn splicing device 14, from initially again
Carry out a series of process.
The yarn 10 of specific length is wound to mound bobbins 21, if package 20 becomes full volume, yarn 10 is automatically clear
The cutter 16 of yarn device 15 is cut off, so that the winding of winder 18 stops.Then, which passes through the manual work of operator
Industry and removed from winder 18, the empty mound bobbins 21 that replace are installed in winder 18 and restart to wind.This
Outside, which may not be manual working, but be carried out by well known automatic lap doffer.
Next, being illustrated referring to structure of the Fig. 4 to yarn clearer 15.Fig. 4 is the solid for indicating the structure of yarn clearer 15
Figure.
As shown in figure 4, the yarn clearer 15 of present embodiment has the sensing of the optical profile type for the state that can measure yarn 10
Device unit (test section) 35.The sensor unit 35 has shell 37.
It is formed with the recess portion 38 of slit-shaped in shell 37, so that yarn 10 can be mobile in the inside of the recess portion 38.Recess portion
38 are formed as opening wide the linear slot of side, and detection zone 36 is located at the inside of the recess portion 38.Detection zone 36 is for coming from
The region of the light projection of aftermentioned light-projecting portion 41 also can detect yarn 10 according to the light income of aftermentioned acceptance part 42
Region.
In addition, yarn clearer 15 has cutter 16 as described above, the cutter blades which has are configured to
(advance and retreat) more are stretched by the upstream side of yarn moving direction to than detection zone 36 in recess portion 38.
The yarn path guiding piece guided to the yarn 10 moved in above-mentioned recess portion 38 is installed in shell 37
131,132.In addition, being provided with display lamp (device for informing, lighting device) 46 in shell 37, shape is lighted by the display lamp 46
State can indicate that the situation of yarn clearer 15, notification are abnormal to operator.
In addition, being provided with display (device for informing, display device) 47 in shell 37.The display 47 is for example configured to liquid
Crystal display can show text, symbol and figure etc. as needed.Therefore, display 47 can by with yarn clearer 15
The related information of action state is notified in more detail than display lamp 46 to operator.In addition, for example being generated when in yarn clearer 15
In the case where abnormal, such as display alarm picture, to be reported to operator abnormal.
Two outlets that can spray compressed air, i.e. first discharge port 151 and second row are formed in shell 37
Outlet 152.
First discharge port 151 is in circular hole, and is formed in the inboard inner wall of recess portion 38.It is sprayed from first discharge port 151
Air, thus generate along recess portion 38 side wall air flowing, and then can to detection zone 36, cutter 16 it is above-mentioned
Cutter blades nearby blow air.
Second outlet 152 is formed as slit-shaped, and is configured at the outside of recess portion 38.Second outlet 152 can be in Fig. 4
Arrow direction, i.e., relative to the recess portion of channel-shaped 38 width direction tilt and also tilted relative to yarn moving direction
Direction, blow air into recess portion 38.It is mobile from the air that the second outlet 152 sprays from the open side and yarn of recess portion 38
Upstream side is blown into the inside of recess portion 38, and supports and touch with the sidewall slope of the side of recess portion 38, to generate spiral shell in recess portion 38
The flowing for revolving the air of shape, can blow air to detection zone 36 etc..
Even if the inside (detection zone 36) of the foreign matters such as Soft flocks intrusion recess portion 38 as a result, by from first discharge port 151
And second outlet 152 spray air, can also be blown to outside recess portion 38 and fly the foreign matter and be removed.
Next, being illustrated referring to structure of the Fig. 5 to yarn clearer 15.Fig. 5 is the frame for indicating the electric structure of yarn clearer 15
Figure.
As shown in figure 5, yarn clearer 15 has above-mentioned sensor unit 35 and yarn clearer control unit (control unit) 50.It passes
Sensor cell 35 have driving circuit 40, light-projecting portion 41, acceptance part 42, amplifier 43, high-pass filter 44, amplifying circuit 45,
Display lamp 46, display 47, cutter 16 and compressed air solenoid valve 48.
Light-projecting portion 41 has the light-emitting component being made of light emitting diode (LED).Light-projecting portion 41 with from driving circuit 40
The corresponding light quantity of the driving voltage of input is to yarn 10 irradiation light mobile in yarn path.The driving electricity that driving circuit 40 generates
It presses based on the electric signal that the D/A converter 52 having from yarn clearer control unit 50 inputs and determines.
Acceptance part 42 is configured at the phase of light-projecting portion 41 across recess portion 38 (in other words, across the yarn path for passing through recess portion 38)
Anti- side.Acceptance part 42 has the light receiving element being made of photodiode etc..Acceptance part 42 receives from light-projecting portion 41 to yarn
The light of 10 irradiations penetrates light, and exports electric signal (voltage) corresponding with light income.The electric signal and it is present in light-projecting portion 41
The shape (section shape) of yarn 10 between acceptance part 42 accordingly changes.
The electric signal that acceptance part 42 exports is high-pass filtered device 44 and extracts defined high-frequency after being amplified device 43 and amplifying
Signal, be then amplified again circuit 45 amplification.In addition, reversion processing is carried out in the amplifier 43 of present embodiment, because
The light income of this acceptance part 42 is bigger, and the electric signal that amplifier 43 exports is smaller.The electric signal being amplified as detected value and
It is exported from sensor unit 35, digital signal is then converted by the converter 51 of yarn clearer control unit 50.
Display lamp 46 can show the action state of yarn clearer 15 and lighting and extinguish to operator.In this reality
It applies in mode, display lamp 46 is configured to so-called dual-colored LED, can be with green and emitting red light.The display lamp 46 is lighted
State is controlled by yarn clearer control unit 50.
Display 47, can be related by action state with yarn clearer 15 etc. by the display of text, symbol, figure etc.
Information is notified to operator.The display content of display 47 is controlled by yarn clearer control unit 50.
Cutter 16 has cutter blades as described above, and cutter blades are for example in directly solenoid-activated.Cutter 16 is electrically connected
In yarn clearer control unit 50, and it is configured to the shutoff signal cutting continuous strand 10 exported based on yarn clearer control unit 50.
Compressed air solenoid valve 48 is configured at the supply source of compressed air (not shown) (for example, Yarn winding apparatus has
Air blower) and above-mentioned first discharge port 151 and the second outlet 152 between path.Compressed air solenoid valve 48
It is electrically connected to yarn clearer control unit 50, and the injection signal valve opening stipulated time exported based on yarn clearer control unit 50, so as to
It is enough to spray air from first discharge port 151 and the second outlet 152.By the first discharge port 151, the second outlet 152, with
And compressed air solenoid valve 48 constitutes the foreign substance removing apparatus that foreign matter is removed from detection zone 36.
In the present embodiment, the control of yarn clearer control unit 50 recycles to start the above-mentioned yarn that connects in unit control unit 30
Afterwards, compressed air solenoid valve 48 is opened immediately, and sprays air from first discharge port 151 and the second outlet 152.Start
The initial yarn 10 for connecing yarn circulation is not imported into detection zone 36, therefore by spraying air at the moment, can prevent yarn
The case where flowing of 10 obstruction air.Therefore, it can effectively blow and fly to be present in the foreign matter of detection zone 36 and be removed.
In addition, yarn clearer control unit 50 will according to when yarn 10 does not exist in detection zone 36 institute of sensor unit 35 it is defeated
Detected value out and the evaluation acquired is stored in aftermentioned data store 57 with a reference value.The yarn that yarn clearer control unit 50 has
The evaluation by being evaluated the state of (measurement) yarn 10 by linear state evaluation section 53 with a reference value compared with detected value.
Next, the electric structure to yarn clearer control unit 50 is illustrated.Yarn clearer control unit 50, which has yarn conditions, to be commented
Valence portion (evaluation section) 53, adjustment section (light projector adjustment section) 54, acquisition unit 55, yarn whether there is or not determination unit 56, data store 57, set
Determine portion 58 and foreign matter reply processing unit 59.Specifically, yarn clearer control unit 50 is configured to have CPU, ROM, RAM etc. firmly
The computer of part is stored with the softwares such as control program in above-mentioned ROM.Moreover, above-mentioned hardware and software collaboration act, so as to
Enough making yarn clearer control unit 50 as yarn conditions evaluation section 53, adjustment section 54, acquisition unit 55, yarn, whether there is or not determination units 56, number
Processing unit 59 etc. should be acted according to storage unit 57, configuration part 58 and foreign matter.
The above-mentioned yarn circulation that connects starts, and is spraying sky from first discharge port 151 and the second outlet 152 as described above
After gas, adjustment section 54 is being adjusted processing (light projector adjustment processing) after a little time.So-called adjustment processing is in yarn
10 do not exist in the state of the detection zone 36 of yarn clearer 15, and adjustment is applied to light-projecting portion 41 in the sensor unit 35
Driving voltage, so that the detected value (specifically, being output voltage) that sensor unit 35 exports becomes defined adjustment and uses base
The processing of quasi- value.
Acquisition unit 55 is measured processing.So-called measurement processing refers to: not existing in the detection of yarn clearer 15 in yarn 10
In the state of region 36, sensor unit 35 is controlled in such a way that adjusted processing voltage adjusted is applied to light-projecting portion 41,
To obtain the processing of the detected value of 35 reality output of sensor unit.Thus obtained detected value is (specifically, be sensor
The output voltage of unit 35) ought to become with the roughly the same value of adjustment a reference value in above-mentioned adjustment processing, but there is also
Such as become the value deviated from adjustment a reference value because of the influence of the intrusion of temperature variation, Soft flocks etc. (foreign matter), disengaging etc.
The case where.The detected value that acquisition unit 55 obtains is stored in aftermentioned data store 57.
The yarn detected value that whether there is or not determination units 56 to be obtained based on acquisition unit 55 determines that yarn 10 whether there is in yarn clearer 15
Detection zone 36 (in particular, yarn path in detection zone 36) and whether to detection zone 36 (in particular, detection zone
Yarn path in domain 36) import yarn 10.Specifically, for yarn whether there is or not for determination unit 56, if sensor unit
35 output voltage is defined threshold value (whether there is or not decision thresholds for yarn) or more, then is determined as that yarn 10 is present in yarn path
(having yarn) is determined as that yarn 10 does not exist in yarn path (no yarn) if being far from it.In addition, detection zone 36 be with
The space of prescribed level.Yarn path in detection zone 36 can show as the position mobile for yarn 10, that is, upper and lower
The position (being the position of some when vertical view: specified position) that a pair of of yarn path guiding piece 131,132 limits.
In the case where being determined as has yarn, whether there is or not determination units 56 (yarn clearer control unit 50) by the signal of the purport for yarn
(having yarn signal) exports to unit control unit 30.Whether unit control unit 30 is using from yarn clearer control unit 50 having had input yarn
Line signal judges whether yarn 10 by the above-mentioned yarn circulation that connects normally is placed in detection zone 36.But it also deposits
The case where yarn has not exported yarn signal whether there is or not determination unit 56, it is described in detail later.
Data store 57 has the storage region for capableing of more new content, for example, the volatibility or non-by that can rewrite
Memory (such as RAM, EEPROM) of volatibility etc. is realized.The data store 57 can be stored for controlling yarn clearer 15
Various parameters etc..
Specifically, multiple measured values obtained by acquisition unit 55 can be stored in advance in data store 57.That is, acquisition unit
55 not instead of only implement primary above-mentioned measurement processing, the yarn in the detection zone 36 for importing yarn clearer 15 up to yarn 10
It is anti-every predetermined time interval during (position of yarn 10 determination in yarn path: positioning) of line passage
Implement multiple measurement processing again, and obtains detected value every time.Data store 57 being capable of chronologically sequential storage stipulated number
Candidate value of the data of detected value as aftermentioned evaluation a reference value.
In addition, data store 57 can store foreign matter determination range and become the base reference of reference of the foreign matter determination range
Value, wherein foreign matter determination range is in the case where yarn 10 does not exist in detection zone 36 of yarn clearer 15 to detect fibre
Tie up the range that (foreign matters) such as bits is determined relative to intrusion and the disengaging of detection zone.In addition, foreign matter determination range etc. is at it
It is explained in detail afterwards using the chart of Fig. 6 etc..
In addition, data store 57 can store the upper limit value and lower limit value of normal range (NR), wherein normal range (NR) indicates
The range that detected value usually should be locating in the case where yarn 10 does not exist in detection zone 36 of yarn clearer 15.The normal model
The upper limit value and lower limit value enclosed are the threshold value being preset, and normal range (NR) is by the threshold definitions.The normal range (NR) is with its width
The mode bigger than the amplitude of foreign matter determination range is spent to be determined.
In addition, data store 57 can store as yarn whether there is or not determination unit 56 determine the presence or absence of yarn 10 boundary and
Whether there is or not decision thresholds for the threshold value that is, yarn used.As the yarn, whether there is or not decision thresholds, set the upper limit than normal range (NR)
It is worth big value.
In addition, data store 57 can also store the setting of the evaluation a reference value determined by aftermentioned configuration part 58
Value.Above-mentioned yarn conditions evaluation section 53 is by compared with the evaluation a reference value, to evaluate the state of yarn 10.Specifically,
The voltage that is set as evaluation a reference value in the state of detection zone 36 for entering yarn clearer 15 in yarn 10 from biography
The average value for the difference in voltage that sensor cell 35 obtains, by the monitoring of yarn 10 (for example, based on the average boldness of yarn 10
It calculates).
Configuration part 58 is based on detected value (the evaluation a reference value for being obtained by acquisition unit 55 and being stored in data store 57
Candidate value) in satisfaction as defined in condition detected value come determine (calculating) evaluation use a reference value value, using the result as newly
Setting value be stored in data store 57.In the present embodiment, the setting value of new evaluation a reference value is stored again
It is known as " benchmark amendment " in the case where data store 57.
Next, the yarn evaluation precision (yarn monitoring precision) for the sensor unit 35 for making present embodiment is reduced
Two principal elements are illustrated.One in two principal elements is temperature variation etc. with LED used by light-projecting portion 41
For the variation of the environment of representative, remaining one is the foreign matter for invading detection zone 36.
Hereinafter, explaining in detail.As shown in the embodiment, having adjustment section 54, acquisition unit 55, Yi Jishe
Determine in the yarn clearer 15 in portion 58, before the evaluation for starting yarn 10, usually carries out following such preparation work.That is, firstly, adjusting
Whole 54 accurately adjust sensor list by above-mentioned adjustment processing in the state that yarn 10 does not exist in detection zone 36
The value for the projection quantity of the light-projecting portion 41 of member 35.Then, acquisition unit 55 obtains biography in the state that yarn 10 does not exist in detection zone 36
The detected value of sensor cell 35, configuration part 58 are based on the detected value and set evaluation a reference value.
After above-mentioned preparation work, yarn 10 is imported to detection zone 36, yarn winding unit 1 starts to wind, from
And the state of yarn 10 is evaluated by yarn conditions evaluation section 53.At this point, light-projecting portion 41 is just past above-mentioned preparation work
The driving voltage of adjustment is driven, in addition, the benchmark of the evaluation as yarn 10, is able to use and sets in above-mentioned preparation work
Fixed evaluation a reference value.By above such control, the precision when state of evaluation yarn 10 can be improved.
But detection zone is imported to by 10 reality of yarn in the stage for being adjusted processing and setting evaluation a reference value
During 36, a possibility that there is also the environmental changes such as temperature, humidity.In particular, the yarn clearer 15 of present embodiment is optics
The yarn monitoring device of formula, light-projecting portion 41 are made of LED.Thus, for example after powering on to yarn clearer 15,
During at the time of importing detection zone 36 to yarn 10 at the time of being adjusted processing and set evaluation a reference value, exist
The temperature of LED rises, the feelings changed so as to cause the light quantity irradiated from light-projecting portion 41 by the temperature variation of the LED (thermal change is dynamic)
Condition.
Even if being adjusted processing and further setting evaluation a reference value, detected after setting up to yarn 10 imports
The light quantity of light-projecting portion 41 also changes during region 36, then error correspondingly is generated in the evaluation of the state of yarn 10,
So not preferably.Accordingly, it is considered to not instead of adjustment processing after, yarn 10 import detection zone 36 it is tight preceding at the time of take
It must be used to determine the detected value of evaluation a reference value.So, the influence that can reduce temperature variation etc., thus allows for
Accurate yarn evaluation.
However there are following situations, it may be assumed that although can by the decisive time for setting evaluation a reference value as described above
Reduce the influence of temperature variation etc., but effect and insufficient.That is, it needs to consider that Soft flocks generated in Yarn winding apparatus etc. are different
Object invades a possibility that detection zone 36.
For example, sensor unit 35 is different after being adjusted processing and in the case where foreign matter invades detection zone 36
Influence of the detected value exported after object intrusion by the foreign matter, therefore can not accurately evaluate the state of yarn 10.In addition, working as
Foreign matter comes into the state of detection zone 36 be adjusted processing in the case where, if foreign matter is de- from detection zone 36 later
From then the detected value of sensor unit 35 is affected, therefore still can not accurately evaluate the state of yarn 10.
In this aspect, in the yarn clearer 15 of present embodiment, it is configured to from processing is adjusted up to yarn 10 imports
Detection zone 36, detection foreign matter relative to intrusion, the intrusion of detection zone 36 foreign matter from the disengaging of detection zone 36, and carry out
Various processing (hereinafter, often referred to as foreign matter reply is handled).
In addition, the case where foreign matter invades detection zone 36, in the case that foreign matter is detached from from detection zone 36, detected value ratio
More sharp change.On the other hand, in the case where the light quantity of light-projecting portion 41 is reduced because of temperature variation, detected value is slower
Ground changes.The yarn clearer 15 of present embodiment utilizes the situation, can by the variation (intrusion/disengaging) of the intrusion state of foreign matter and
Temperature variation is clearly distinguished and is detected.
Then, the control referring to the chart of Fig. 6~Figure 10 to the yarn clearer control unit 50 of the present embodiment of various situations
It is described in detail.
As described above, until detecting that yarn 10 imports detection zone 36, being obtained after adjustment section 54 is adjusted processing
Portion 55 obtains detected value repeatedly at desired intervals.The chart of Fig. 6 is shown using horizontal axis as the time, is detection with the longitudinal axis
Value, and the detected value obtained respectively at t1~t25 moment.In addition, the chart of Fig. 6 shows foreign matter determination range, normal together
Whether there is or not decision thresholds for range, yarn.
Acquisition unit 55 the t1 moment, the t2 moment ... obtain detected value repeatedly.Detected value obtained is as evaluation base
The candidate value of quasi- value is successively stored in data store 57.
In addition, the initial detected value for obtaining moment that is, t1 acquirement in adjustment after treatment is aftermentioned as determining
The a reference value of foreign matter determination range is stored in data store 57.
Then, foreign matter reply processing unit 59 is based on a reference value, and setting the detected value that next (t2 moment) obtains should fall
The range that is, foreign matter determination range entered.The foreign matter determination range is in order to detect foreign matter intrusion detection zone 36 and from detection
Region 36 is detached from and the range of setting, and above-mentioned a reference value is determined as median.
Then, when acquisition unit 55 is when obtaining detected value at the t2 moment, foreign matter reply processing unit 59 determines the inspection specifically obtained
Whether measured value enters above-mentioned foreign matter determination range.In the example of fig. 6, the detected value at the t2 moment becomes with the inspection at t1 moment
More than the lower limit value of the foreign matter determination range on the basis of measured value (a reference value) and below upper limit value.Therefore, foreign matter copes with processing unit
59 are specifically stored in data store 57 using the detected value at t2 moment as a reference value again, and again based on new a reference value
Secondary setting foreign matter determination range, therefore, it is determined that whether the detected value at t3 moment enters the foreign matter determination range.At above judgement
Reason the t4 moment, the t5 moment ... repeatedly, along with this, foreign matter determination range is also updated successively.
In addition, being directed to each detected value, the judgement based on above-mentioned foreign matter determination range is not only carried out, is also carried out other
Determine.Specifically, adjustment section 54 judges whether the detected value enters in yarn 10 relative to the detected value obtained at each moment
The normal model predetermined in the state of detection zone 36 as the range of detected value that usually should be locating is not existed in
It encloses.In addition, whether there is or not determination units 56 relative to the detected value obtained at each moment for yarn, judge whether the detected value become as defined in
Whether there is or not more than decision threshold for yarn.In addition, above-mentioned normal range (NR), which is typically set at, judges model comprising above-mentioned foreign matter in inside
The case where enclosing, but exceeding there is also foreign matter determination range from normal range (NR).In addition, whether there is or not decision thresholds to be set as above-mentioned yarn
The value being detached from from above-mentioned foreign matter determination range.
Finally, since yarn 10 has imported detection zone 36, therefore at the t25 moment, the detected value that acquisition unit 55 obtains is big
Width increases.It is more than that whether there is or not decision thresholds for yarn, therefore whether there is or not determination units 56 to be determined as yarn for yarn in the detected value that the t25 moment obtains
Line 10 has imported detection zone 36 (having yarn).At this point, configuration part 58 will obtain before tight at the time of being determined as has yarn
Detected value (in the example of fig. 6, being the detected value at t24 moment) is set as evaluation a reference value.Benchmark amendment is carried out as a result,
If then yarn 10 starts to move, yarn conditions evaluation section 53 evaluates yarn 10 based on the evaluation being set a reference value.
In addition, in the example of fig. 6, because of the influence of the temperature variation of above-mentioned light-projecting portion 41, being detached from shown in fig. 6 normal
The case where range, is simultaneously less intense, but detected value shows slow increase trend.Because of the influence, when treated for adjustment
Carve that is, the detected value at the place t1 be judged to having yarn it is tight preceding at the time of that is, the detected value of t24 etc. in, generation is to a certain degree
Deviate from.In this aspect, the configuration part 58 of present embodiment uses the inspection with the t24 moment close at the time of being judged to having yarn
Measured value can reduce the influence of above-mentioned temperature variation as evaluation a reference value, so as to be commented by yarn conditions
Accurately evaluate yarn 10 in valence portion 53.
But about evaluation a reference value, it is not limited to use the detected value at t24 moment as described above.For example, can be with
Use from detected value at the time of tracing defined difference at the time of being judged to having yarn as evaluation a reference value, in addition,
Average value can be calculated based on multiple detected values and the average value is set as evaluation a reference value.
Next, the case where elapsing as shown in Figure 7 to detected value is illustrated.In the example of fig. 7, t1~t3 moment
How detected value does not show variation, but during t3~t4, and foreign matter invades above-mentioned detection zone 36, as a result, the t4 moment
Detected value suddenly increases a little, more than the upper limit value of the foreign matter determination range of the detected value (a reference value) based on the t3 moment.
Even if in the case of fig. 7, acquisition unit 55 is also identicallyly as Fig. 6, the t1 moment, the t2 moment ... obtain repeatedly
Detected value obtained is successively stored in data store 57 by detected value.In addition, base
The update of quasi- value and foreign matter determination range also with Fig. 6 the case where carry out identically.
But the detected value at t4 moment is more than the upper limit value of foreign matter determination range, therefore foreign matter reply processing unit 59 stops
The update of a reference value and foreign matter determination range.Therefore, determining whether the detected value at next t5 moment enters not is with t4
But the foreign matter determination range on the basis of the detected value at t3 moment (a reference value).
In addition, the detected value is not used as and comments in the case where detected value is detached from as the t4 moment from foreign matter determination range
The candidate Value Data of valence a reference value and be stored in storage unit 57, therefore will not will as evaluation a reference value and by
It uses.Therefore, the irregular detected value using above-mentioned cataclysm is reliably prevented from as evaluation a reference value.
Foreign matter continues to be stranded in detection zone 36, therefore the detected value of the detected value and t4 at the t5 moment also and less becomes
Change, or more than the upper limit value of the foreign matter determination range based on the detected value (a reference value) at the t3 moment, later the t6 moment,
The t7 moment ... it is all the same.Foreign matter copes with t22 of the processing unit 59 after the state continues the defined time (foreign matter judges the time)
Moment is judged as that foreign matter has invaded (a possibility that correctness of yarn evaluation is reduced because of the influence of the foreign matter increasing of detection zone 36
It is high).
Then, yarn 10 imports detection zone 36, and with Fig. 6 the case where is identical, and detected value is dramatically increased at the t25 moment
And as yarn, whether there is or not more than decision threshold.Whether there is or not determination units 56 to be judged as having yarn for yarn, but is judged as allotrylic different
Object reply processing unit 59 prevents yarn, and whether there is or not the outputs of determination unit 56 yarn signal.As a result, whether there is or not 56 (clearings of determination unit for yarn
Device control unit 50) do not export yarn signal.
Herein, the first yarn capture device 12 and the second yarn capture device 13 is made to turn to Fig. 3's from the state of Fig. 1
The unit control unit 30 of state is constituted are as follows: based on having yarn signal confirmation yarn 10 to import clearly from yarn clearer control unit 50
The detection zone 36 of yarn device 15.Specifically, even if practical yarn 10 has imported detection zone 36, foreign matter reply processing unit 59 does not also make
Whether there is or not the outputs of determination unit 56 to have yarn signal (that is, yarn 10 is not being imported detection zone by yarn clearer control unit 50 just for yarn
It is acted when 36).
Even if the standby stipulated time, will not input from yarn clearer control unit 50 has yarn signal, because of this element control unit
30 are judged as that the first yarn capture device 12, the second yarn capture device 13 capture unsuccessfully etc. yarn 10, and make 10 phase of yarn
Importing failure for the detection zone 36 of yarn clearer 15.Therefore, unit control unit 30 is without connecing based on yarn splicing device 14
Yarn operation and stop, make the first yarn capture device 12 and the second yarn capture device 13 returning briefly to the state of Fig. 1, and again
Secondary re-start connects yarn circulation.Thereby, it is possible to avoid accurately carrying out yarn evaluation because of the influence of foreign matter in yarn clearer 15
In the state of start yarn 10 winding.
At the initial stage for connecing yarn circulation re-started, the driving compressed air solenoid valve 48 of yarn clearer control unit 50, and into
Exercise the processing (foreign matter removing processing) that air is sprayed from first discharge port 151 and the second outlet 152.Therefore, intrusion inspection
The foreign matter for surveying region 36 is blown that a possibility that winged is higher by air, therefore can expect not the adjustment processing to next time, evaluation base
The setting of quasi- value, which is given, to be negatively affected.
After spraying air in a manner of the foreign matter to remove detection zone 36, in yarn clearer control unit 50, adjustment section 54
It is adjusted processing again, then, acquisition unit 55 obtains the detected value of sensor unit 35 repeatedly again.At this point, for example examining
In the case that measured value elapses as shown in Figure 6 and yarn 10 is imported detection zone 36, evaluation is determined as described above with a reference value,
To which yarn conditions evaluation section 53 evaluates yarn 10 with a reference value using the evaluation.
As described above, in the yarn clearer of present embodiment 15, foreign matter copes with processing unit 59 and is being based on sensor unit
The variation of the detected values of 35 outputs and in the case where being judged as that foreign matter has invaded detection zone 36, carry out the following processing that (foreign matter is answered
To processing), it may be assumed that preventing yarn, whether there is or not determination units 56 to be judged to there is yarn and exporting having yarn signal therewith.As a result, along with
It re-starts and connects yarn circulation, carry out detection zone 36 and spraying air from first discharge port 151 and the second outlet 152
Cleaning and the adjustment again (therefore, also re-start benchmark amendment) of value for the projection quantity is carried out by adjusting portion 54.
Therefore, foreign matter reply processing unit 59 also can be actually by spraying from first discharge port 151 and the second outlet 152
Out air and carry out the removing of foreign matter, and carry out the adjustment again of value for the projection quantity.As a result, it is possible to be adjusted in value for the projection quantity, benchmark
When amendment, prevent bring due to foreign matter from negatively affecting well, therefore yarn conditions evaluation section 53 can accurately evaluate yarn
The state of line 10.
Next, the case where elapsing as shown in Figure 8 to detected value is illustrated.The example of Fig. 8 shows the inspection at t4 moment
Measured value suddenly increase a little, the detected value of the detected value that the t5 moment is roughly the same with the t4 moment, but t6 moment reduce to t3
Roughly the same value.The situation shows foreign matter and invades detection zone 36 during t3~t4, but the foreign matter is not detained for a long time,
And it is detached from during t5~t6.
If being illustrated with the relationship with foreign matter determination range to the passage of above-mentioned detected value, the detected value at t4 moment
More than the upper limit value of the foreign matter determination range determined on the basis of the detected value at t3 moment, the detected value at t5 moment is also in the same manner
More than the upper limit value of the foreign matter determination range determined on the basis of the detected value at t3 moment, but the detected value at t6 moment becomes different
More than the lower limit value of object determination range and below upper limit value.That is, continuing to exceed the time of the upper limit value of foreign matter determination range than upper
The foreign matter stated judges that the time (referring to Fig. 7) is short.Therefore, in this case, foreign matter reply processing unit 59 is not judged as that foreign matter invades
(accuracy of yarn evaluation increases because of a possibility that influence of foreign matter reduces).
As described above, the detected value at t6 moment becomes the defined foreign matter on the basis of the detected value (a reference value) at t3 moment
More than the lower limit value of determination range and below upper limit value.Therefore, it is new that foreign matter, which copes with processing unit 59 with the detected value at the t6 moment,
A reference value, and determine foreign matter determination range again in such a way that a reference value becomes benchmark, and update and a reference value and different
The storage content of the related data store 57 of object determination range.In addition, the detected value at t4 and t5 moment is detached from foreign matter judgement
Range, therefore it is stored in data store 57 not as the candidate value of evaluation a reference value, but return to foreign matter in detected value and sentence
T6 moment in disconnected range, the detected value are stored in data store 57.After, foreign matter reply processing unit 59 monitors whether again
The secondary sharply variation (that is, the variation for being detached from foreign matter determination range) for detected value occur.
In the example of fig. 8, after the t6 moment, until during yarn 10 imports before detection zone 36, the non-table of detected value
Reveal biggish variation.If yarn 10 imports detection zone 36, detected value is significantly increased at the t25 moment and whether there is or not sentence as yarn
Determine threshold value or more, then whether there is or not determination units 56 to be judged to having yarn for yarn.Foreign matter reply processing unit 59 is not determined as that foreign matter invades, because
This yarn exports as usual whether there is or not determination unit 56 yarn signal, so that configuration part 58 sets the detected value at t24 moment
For evaluation a reference value.Then, yarn conditions evaluation section 53 starts along with the winding of yarn 10 and monitors yarn 10.
As above, although being considered as that there is no different in the case where being detached from foreign matter temporarily intrusion 36 short time of detection zone
The intrusion of object, therefore without the foreign matter reply processing based on foreign matter reply processing unit 59, and carry out usually such processing.Cause
This, can prevent from carrying out meaningless foreign matter reply processing, to improve the efficiency of Yarn winding apparatus.
In addition, detected value temporarily sharp increases but is possible to the phenomenon that recovery in a short time by foreign matter as shown in Figure 8
Principal element in addition causes.For example, there are following situations: when carrying out above-mentioned doffing operation, no matter doffing operation itself
Whether it is normally carried out, the detected value of sensor unit 35 is highly unstable, and is temporarily disengaged from above-mentioned foreign matter determination range.So
And in the case where doffing operation, above-mentioned variation, which judges the time more closer to above-mentioned foreign matter, chronically to be continued, and becomes
Dynamic detected value usually restores in a short time.Therefore, it can prevent from carrying out unnecessary foreign matter in common doffing operation
Reply processing, therefore also can be improved the efficiency of Yarn winding apparatus in the sense that.
Next, the case where elapsing as shown in Figure 9 to detected value is illustrated.The example of Fig. 9, which is shown, to be strongly suggested that
The case where influence of the temperature variation of light-projecting portion 41, and after adjustment processing, with Fig. 6 the case where compared with detected value show strongly
Increase tendency.But each incrementss of detected value are in above-mentioned foreign matter determination range.
The upper limit value that the detected value increased eventually exceeds normal range (NR) is obtained every time.It detects and obtains at the t19 moment
Detected value is more than that the adjustment section 54 of the upper limit value of normal range (NR) is adjusted processing again.In addition, along with this, measurement processing with
And benchmark amendment re-starts after adjustment is handled.
It can be by adjusting portion 54 again in the case where generating the temperature variation that can not be allowed by above-mentioned processing
It is adjusted processing.That is, the influence of temperature variation is forcefully excluded by the driving voltage for adjusting light-projecting portion 41 again, from
And it can accurately evaluate the state of yarn 10.
In addition, in the above example, in detected value even in the case where being once more than the upper limit value of normal range (NR), also again
It is secondary to be adjusted processing.However, replacing, judge time in the continuous defined adjustment of detected value (light projector adjustment judges the time)
In the case where upper limit value more than normal range (NR), also it is configured to adjustment section 54 and is adjusted processing again.In this case,
It can prevent from for example causing to carry out unnecessary adjustment processing because of the noise that detected value is showed.
However, because of caused by temperature variation shown in Fig. 9 detected value increase, and invade because of Fig. 7, foreign matter shown in Fig. 8
The increase of detected value caused by entering has different characteristics.That is, the case where detected value increases because of the influence of temperature variation
Under, it is relatively small compared with allotrylic situation relative to the incrementss of the detected value at moment last time and gentle, as long as therefore
Fully shorten the time interval for obtaining detected value, is then extremely hard to the case where discovery is detached from above-mentioned foreign matter determination range.It is real
On border, in the example of figure 9, each detected value of the detected value before the t19 moment is more than the upper limit value of normal range (NR) is once
Without departing from foreign matter determination range, therefore foreign matter reply processing unit 59 is not judged as that foreign matter invades.Accordingly, at without foreign matter reply
It manages (processing that prevention has the output of yarn signal).
As above, in the present embodiment, it is configured to work as and variation sharply, and the shape after the variation is temporarily presented in detected value
In the case that state has continued the stipulated time, foreign matter should be judged as that the intrusion state of foreign matter changes and carries out different to processing unit 59
Object reply processing.Therefore, it can prevent the influence for being for example mistakenly judged as temperature variation from carrying out depending on foreign matter unnecessary
Foreign matter cope with processing the case where.
Next, the case where elapsing as shown in Figure 10 to detected value is illustrated.In the example of Figure 10 and the case where Fig. 7
On the contrary, lower limit value of the detected value at t4 moment lower than the foreign matter determination range on the basis of the detected value (a reference value) of t3, and
Continue during the situation is long.The situation is thought of as being adjusted processing in the state that foreign matter invades detection zone 36, then, different
Object is stranded in detection zone 36 before the t3 moment but is detached from during t3~t4.
In this case, foreign matter should carry out the processing roughly the same with the case where Fig. 7 to processing unit 59.Specifically, t4
The detected value at moment is lower than the lower limit value of the foreign matter determination range of the detected value (a reference value) based on the t3 moment, therefore foreign matter is coped with
The update of the stopping foreign matter determination range of processing unit 59.Accordingly, with respect to the detected value at next t5 moment, determine whether to enter
The foreign matter determination range of the detected value (a reference value) at t3 moment.
In the example of Figure 10, the foreign matter determination range of the detected value at t5 moment also below the detected value based on the t3 moment
Lower limit value, the state the t6 moment, the t7 moment ... continue.It is (different in the state continuous stipulated time that foreign matter copes with processing unit 59
Object judges the time) after the t22 moment, be judged as foreign matter from detection zone 36 be detached from.Therefore, foreign matter reply processing unit 59 and judgement
The case where for allotrylic Fig. 7, is identical, even if yarn 10 is imported detection zone 36, also preventing yarn, whether there is or not determination unit 56 is defeated
There is yarn signal out, connects yarn circulation to promote to re-start.Thereby, it is possible to adjustment is re-started in the state that foreign matter is detached from
Processing, benchmark amendment, therefore yarn conditions evaluation section 53 can accurately evaluate the state of yarn 10.
Next, referring to Fig.1 1 flow chart to the adjustment section 54 of yarn clearer control unit 50, acquisition unit 55, whether there is or not sentence for yarn
The specific processing of the progress such as processing unit 59 should be illustrated by determining portion 56, configuration part 58 and foreign matter.
Other than carrying out adjustment processing and measurement processing etc. shown in Figure 11 when the power supply of yarn clearer 15 is connected, whenever
Yarn 10 disappears from the detection zone 36 of yarn clearer 15 due to certain situations are broken and carries out above-mentioned connecing when yarn recycles and also execute
Adjustment processing and measurement processing etc. shown in Figure 11.It is monitored in addition, the case where so-called yarn 10 is broken is included in yarn clearer 15
The case where finding above-mentioned yarn defect when yarn and utilizing 16 cutting continuous strand 10 of cutter, package 20 become full volume and utilize cutter
The case where the case where 16 cutting continuous strand 10 and generation broken yarn.
As above be continually adjusted processing and measurement processing, thus even if there are the variation of ambient enviroment, dirt to
The attachment etc. of the light-projecting portion 41 of yarn clearer 15, acceptance part 42 etc., also can steadily carry out the monitoring of yarn 10.In addition, as above
It is described, at the initial stage for connecing yarn circulation, air is sprayed from first discharge port 151 and the second outlet 152, thus starts Figure 11's
Processing, therefore can prevent from being adjusted processing and measurement processing etc. in the state that foreign matter invades detection zone 36.
In the state that yarn 10 does not exist in detection zone 36 of yarn clearer 15, if starting the processing of Figure 11, first
The adjustment processing based on adjustment section 54 is carried out, to adjust the driving voltage of the light-projecting portion 41 of sensor unit 35 as described above
(step S101).If processing terminate for adjustment, foreign matter intrusion change flag is initialized as 0 processing (step S102).
Then, the processing of acquirement repeatedly (step S103~S110) of the detected value based on acquisition unit 55 is immediately begun to.
Specifically, the control in such a way that adjusted processing driving voltage adjusted is applied to light-projecting portion 41 of acquisition unit 55
Sensor unit 35 processed, to obtain the detected value (above-mentioned measurement processing, step S103) of 35 reality output of sensor unit.
Then, yarn whether there is or not determination unit 56 determine detected value that acquisition unit 55 obtains whether become above-mentioned yarn whether there is or not decision threshold with
Upper (step S104).Detected value lower than yarn whether there is or not in the case where decision threshold, adjustment section 54 determine the detected value whether into
Enter normal range (NR), i.e. whether detected value is more than the lower limit value of normal range (NR) and is less than upper limit value (step S105).It is in detected value
In the case where more than the upper limit value of normal range (NR), it is contemplated that generate the temperature variation that can not be allowed, therefore return step S101.Its
As a result, adjustment section 54 carries out adjusting again and re-starting later processing for value for the projection quantity.
In the judgement of step S105, in the case where detected value is more than the lower limit value of normal range (NR) and is less than upper limit value,
Foreign matter copes with processing unit 59 and determines the foreign matter determination range whether detected value determines in the detected value (a reference value) based on last time
Interior (step S106).In the case where detected value is in foreign matter determination range (that is, more than the lower limit value for foreign matter determination range
And in upper limit value situation below), the detected value specifically obtained is set as a reference value and is stored in number by foreign matter reply processing unit 59
Foreign matter determination range is determined again and is stored in 57 (step of data store according to storage unit 57, and based on a reference value
S107).Also, acquisition unit 55 is using the detected value specifically obtained as the candidate value for being used to evaluate with the setting of a reference value, and with
Said reference value is individually stored in data store 57 (step S108).
In the judgement of step S106, in the case where being judged to being detached from foreign matter determination range (that is, judging lower than foreign matter
The lower limit value of range, or more than in the case where upper limit value), foreign matter copes with processing unit 59 and further determines to be detached from step S109
Whether the state of the foreign matter determination range continues the stipulated time (that is, above-mentioned foreign matter judges the time).Model is judged being detached from foreign matter
The state enclosed has continued in the case that foreign matter judges the time, and foreign matter reply processing unit 59, which is judged as, produces foreign matter intrusion or de-
From, and foreign matter intrusion change flag is set as 1 (step S110), return step S103.In the judgement of step S109, de-
In the case that the time that the state of divorced object determination range continues judges the time less than foreign matter, keep foreign matter invading change flag
Remain 0 state (skip and foreign matter is invaded into the step S110 that change flag is set as 1), return step S103.
In the judgement of step S104, detected value be yarn whether there is or not more than decision threshold in the case where, investigation foreign matter invade
Enter the state (step S111) of change flag.In the case where foreign matter intrusion change flag is 0, it is meant that not by foreign matter reply
Reason portion 59, which is judged as, produces intrusion/disengaging of foreign matter.Therefore, in this case, configuration part 58 is based on acquisition unit 55 in step
The detected value of data store 57 is stored in S108 to set evaluation a reference value (step S112).Specifically, configuration part
58 by it is in multiple detected values of the column sequential storage on time in data store 57, be judged to having yarn at the time of it is tight before take
The newest detected value obtained, is set as evaluation a reference value, and be stored in data store 57.Then, whether there is or not determination units for yarn
56 outputs have yarn signal (step S113).Input has the unit control unit 30 of yarn signal to carry out being based on connecing as needed immediately
Yarn feeding device 14 connects yarn operation, then, starts based on the winding of the yarn 10 of winder 18.Yarn conditions evaluation section 53 is based on new
The value of evaluation a reference value evaluated (step S114) in the mobile yarn 10 of detection zone 36.
In the judgement of step S111, in the case where foreign matter intrusion change flag is 1, it is meant that handled by foreign matter reply
Portion 59, which is judged as, produces intrusion/disengaging of foreign matter.Therefore, whether there is or not the outputs of determination unit 56 for foreign matter reply processing unit 59 prevention yarn
What should usually be exported has yarn signal, stops (step S115) in this state.As a result, even if being actually placed with yarn 10
And yarn 10 is made to be present in and (be located at) detection zone 36, yarn clearer 15 also acts in such a way that yarn 10 is not present.Unit control
Even if the standby stipulated time of portion 30, also not inputted yarn signal, it is accordingly regarded as the detection zone for making yarn 10 import yarn clearer 15
Domain 36 fails, and connects yarn circulation to re-start.At the initial stage for connecing yarn circulation newly started, from first discharge port 151 and the
Two outlets 152 spray air, therefore can be blown foreign matter invades detection zone 36 and fly and remove.Then, from most
Just re-start processing shown in the process of Figure 11.
By above processing, the yarn conditions evaluation section 53 of yarn clearer control unit 50 can exclude invading for foreign matter well
The influence of the temperature variation of the influence and light-projecting portion 41 that enter/be detached from etc., so as to accurately evaluate the state of yarn 10.
In addition, at the time of foreign matter intrusion change flag is set as 1 (step S110), or do not exported yarn signal and
At the time of stopping (step S115), controls and produce intrusion/disengaging of foreign matter for display lamp 46, the display of display 47.As a result, can
Enough exceptions for notifying operator understandablely because of detected value caused by foreign matter.
In addition, describing judge whether detected value enters foreign matter and judge model in step s 106 in the flow chart of Figure 11
It encloses, but in fact, judges whether detected value is more than the upper limit value of foreign matter determination range, the lower limit for whether being less than foreign matter determination range
Whether value is the lower limit value of foreign matter determination range or more and upper limit value or less.Moreover, being configured to judge in detected value more than foreign matter
In the case where the upper limit value of range, allotrylic purport is shown in display 47, is less than foreign matter determination range in detected value
Lower limit value in the case where, by foreign matter be detached from purport be shown in display 47.Therefore, it can clearly notify that operator is
It is abnormal because of caused by the intrusion of foreign matter, or because abnormal caused by being detached from.
In addition, foreign matter foreign matter that processing unit 59 carries out in the present embodiment reply processing should directly be prevented yarn whether there is or not
The output of determination unit 56 has yarn signal, thus realized by the output that prevention has yarn signal from first discharge port 151 and
The air of second outlet 152 sprays, the adjustment again of value for the projection quantity (therefore, in above-mentioned foreign matter reply processing, will not be defeated
Foreign body detection signal as foreign matter intrusion signal/foreign matter separating signal out).However, even if being above-mentioned structure, foreign matter reply
Processing unit 59 also can actually grasp the ejection for carrying out air or carry out the adjustment again of value for the projection quantity.Certainly, at foreign matter reply
The foreign matter reply processing that reason portion 59 (yarn clearer control unit 50) carries out may be the signal that air will be sprayed to detection zone 36
The processing that (foreign matter removes and requires signal) exports to compressed air solenoid valve 48.In addition, can also be in foreign matter reply processing
Comprising after removing foreign matter in a manner of making adjustment section 54 be adjusted processing again direct output signal processing.
In addition, should handle the foreign matter reply that processing unit 59 carries out as foreign matter, in addition to preventing yarn, whether there is or not determination units 56
Output has except yarn signal, or on this basis, can also be changed to export above-mentioned foreign body detection signal.For example, energy
It is enough to consider that being configured to foreign matter reply processing unit 59 is sent to unit control unit 30 for foreign matter intrusion signal/foreign matter separating signal, connects
The unit control unit 30 for receiving the signal makes to be re-started based on the connecing yarn job abort of yarn splicing device 14 and connect yarn circulation (that is, resistance
Only winding restores).
The foreign matter reply that processing unit 59 carries out should be handled as foreign matter, in addition to this also there are various considerations, for example, can
The winding for considering that output prevents the winding of winder 18 from starting prevents signal.In addition, when the yarn signal that connects that request connects yarn is connecing yarn
In the case that the midway of circulation is entered, in the Component units control unit 30 in a manner of being re-started since initially and connect yarn circulation
Afterwards, foreign matter, which should can also carry out processing unit 59 this connecing processing that yarn signal is exported to unit control unit 30 as foreign matter, copes with
Processing.Thereby, it is possible to the intrusion relative to foreign matter/disengagings to carry out various replies.
In addition, as shown in figure 12, can also be determined as the range that foreign matter determination range becomes fixed.In the chart of Figure 12
In example, foreign matter determination range is defined as on the basis of the adjustment a reference value of above-mentioned adjustment processing, has defined width.
In the variation, even if the detected value that acquisition unit 55 obtains changes, foreign matter determination range does not also change and constant.In addition,
In the example of Figure 12, above-mentioned normal range (NR) is set as including foreign matter determination range, and wider than the foreign matter determination range.
In the example for the Figure 12 for being determined as that foreign matter determination range is made to become fixed range, it becomes difficult to distinguish detect temperature in ground
Change intrusion/disengaging with foreign matter.But in the unquestioned situation of temperature variation, for example, being connect to yarn clearer 15
Under the case where energization source passes through the time, the case where using high performance LED as light-projecting portion 41 etc., even if by foreign matter
Determination range be determined as be it is fixed, can also detect intrusion/disengaging of foreign matter well.
As shown above, the yarn clearer 15 of present embodiment has light-projecting portion 41, acceptance part 42 and yarn clearer control unit
50.Light-projecting portion 41 to can be mobile for yarn 10 36 projection light of detection zone.The receiving of acceptance part 42 is projected from light-projecting portion 41
Light, and export electric signal corresponding with light income.Have in the input of yarn clearer control unit 50 corresponding with the light income of acceptance part 42
Detected value.Yarn clearer control unit 50 has yarn conditions evaluation section 53, adjustment section 54 and foreign matter reply processing unit 59.Yarn
State evaluation portion 53 is present in the state of the yarn 10 of detection zone 36 based on detected value evaluation.Adjustment section 54 is not deposited in yarn 10
It is in the state of detection zone 36, carries out the driving controlling value for adjusting light-projecting portion 41 in such a way that detected value becomes specified value
Adjustment processing.Foreign matter copes with processing unit 59 in the state that yarn 10 does not exist in detection zone 36, and continuous in detected value
In the case that defined foreign matter judges that the time is detached from defined foreign matter determination range, foreign matter reply processing is carried out.Adjustment section 54 exists
Yarn 10 does not exist in the state of detection zone, and is detached from above-mentioned detected value with wider than the width of foreign matter determination range
Width the range of detected value that is preset of mode that is, normal range (NR) in the case where, be adjusted processing again.
The detected value that if yarn 10 does not exist in the state of detection zone 36 as a result, continuously as defined in foreign matter judge the time
It is detached from foreign matter determination range, then is judged as that the intrusion state of foreign matter has variation, and carries out defined foreign matter judgement processing, therefore
Intrusion/disengaging of foreign matter can be dealt adequately with.In addition, with detected value, continuously defined foreign matter judges that the time is detached from foreign matter judgement
Range is condition, therefore for example, even if in common doffing operation input yarn clearer control unit 50 detected value it is unstable,
It can prevent from being mistakenly judged as that foreign matter invades state change.
In addition, being also configured to adjustment section 54 in the yarn clearer 15 of present embodiment in yarn 10 and not existing in inspection
Survey in the state of region 36, and in the case that the adjustment as defined in detected value is continuous judge time disengaging normal range (NR), again into
Row adjustment processing.
In this case, it can prevent from for example causing to carry out at unnecessary adjustment by noise that detected value is showed
The case where reason.
In addition, the yarn clearer 15 of present embodiment is present in the foreign matter of detection zone 36 and has and be configured to wrap to remove
Foreign substance removing apparatus containing first discharge port 151, the second outlet 152 and compressed air solenoid valve 48.At foreign matter reply
Processing of the foreign matter reply processing that reason portion 59 carries out comprising making above-mentioned foreign substance removing apparatus movement.
Thereby, it is possible to remove the foreign matter of detection zone 36, to form the state for being suitable for adjustment processing etc..
In addition, foreign substance removing apparatus is and blowing air to detection zone 36 in the yarn clearer 15 of present embodiment
Remove foreign matter.
Thereby, it is possible to remove the foreign matter for being present in detection zone 36 by simple structure.
In addition, should be wrapped to the foreign matter reply processing that processing unit 59 carries out in the yarn clearer 15 of present embodiment in foreign matter
Containing the processing for making adjustment section 54 be adjusted processing again.
It is adjusted processing, again as a result, so as to effectively exclude influence of the foreign matter relative to detected value.
In addition, the yarn clearer 15 of present embodiment have determine yarn 10 whether there is in detection zone 36 yarn whether there is or not
Determination unit 56.Foreign matter should even if comprising yarn, whether there is or not determination units 56 to be determined as yarn to the foreign matter reply processing that processing unit 59 carries out
Line 10 is present in detection zone 36, the processing also acted in such a way that yarn 10 is not present in detection zone 36.
That is, in the case where foreign matter reply processing unit 59 is judged as foreign matter intrusion or is detached from, in yarn clearer 15 because of foreign matter
Influence and can not accurately evaluate the state of yarn 10, therefore be not suitable for starting to wind in Yarn winding apparatus.Therefore, at this
In the case of, by make yarn clearer 15 acted when not placing yarn 10 be reliably prevented from after start to wind.
In addition, whether there is or not determination units 56 to determine that yarn 10 whether there is in inspection for yarn in the yarn clearer 15 of present embodiment
Survey the yarn path in region 36.
Yarn clearer 15 can reliably detect yarn 10 and whether there is in yarn path as a result,.In addition, at foreign matter reply
In the case that reason portion 59 is judged as foreign matter intrusion or is detached from, yarn clearer 15 can be made when yarn 10 does not exist in yarn path
Movement.
But it is also possible to should include the place for exporting foreign matter signal to the foreign matter reply processing that processing unit 59 carries out in foreign matter
The winding that reason, output prevent the winding of the yarn 10 based on winder 18 from starting prevents the processing of signal and output from making to connect yarn
Device connect in the processing for connecing yarn signal of yarn at least any one.
Thereby, it is possible to carry out various foreign matter reply processing.
In addition, the yarn clearer 15 of present embodiment has display lamp 46 and display 47.Moreover, display lamp 46 and aobvious
Show that device 47 judges that the time is detached from foreign matter and sentences in the state that yarn 10 does not exist in detection zone 36, and in the continuous foreign matter of detected value
In the case where disconnected range, reported.
The operator for operating Yarn winding apparatus (yarn winding unit 1) as a result, can be by display lamp 46 and display
Device 47 grasps intrusion, disengaging of the foreign matter relative to detection zone 36.In addition, operator can manually stop yarn by notification
The winding of line up- coiler.
In addition, the display 47 reported to operator is configured in the yarn clearer 15 of present embodiment
Show at least what one display device in text, symbol and figure.
Thereby, it is possible to report in simple structure to operator.In addition, by the way that text etc. is shown in picture,
Detailed content can be reported to operator.
In addition, the display lamp 46 reported to operator is configured in the yarn clearer 15 of present embodiment
The lamp lighted.
It can also be reported in simple structure to operator as a result,.In addition, can be reported under the illuminating state of lamp
Know situation related with foreign matter, even if therefore operator from televiewing also be easy confirmation foreign matter intrusion/disengaging.
In addition, foreign matter copes with processing unit 59 and does not exist in detection zone in yarn 10 in the yarn clearer 15 of present embodiment
In the state of domain 36, as shown in fig. 7, being more than the upper limit value of foreign matter determination range and from the foreign matter determination range in above-mentioned detected value
In the case that the state of disengaging continues the stipulated time (specifically, judging the time for foreign matter), it is judged as that foreign matter has invaded detection
Region 36.In addition, foreign matter copes with processing unit 59 in the state that yarn does not exist in detection zone 36, as shown in Figure 10, upper
It states lower limit value of the detected value more than foreign matter determination range and the state being detached from from the foreign matter determination range continues the stipulated time (specifically
For, foreign matter judges the time) in the case where, it is judged as that foreign matter is detached from from detection zone 36.
Foreign matter reply processing unit 59 can distinctively judge intrusion and disengaging of the foreign matter relative to detection zone 36 as a result,.
In addition, in the yarn clearer 15 of present embodiment, foreign matter determination range is using a reference value as past detected value
On the basis of relatively determine.Moreover, foreign matter cope with processing unit 59 detected value be foreign matter determination range lower limit value more than and on
In limit value situation below, in the judgement of next time, the new above-mentioned foreign matter that the detected value is determined as to said reference value is used
Determination range.
Foreign matter reply processing unit 59 can rest in the state of foreign matter intrusion detection zone 36 as a result, with higher precision is
It is no to there is variation.
But foreign matter determination range can also be determined as being fixed as shown in the example of Figure 12.
In this case, intrusion/disengaging judgement of foreign matter can simply be carried out.
In addition, the yarn clearer 15 of present embodiment have determine yarn 10 whether there is in detection zone 36 yarn whether there is or not
Determination unit 56.Yarn whether there is or not determination unit 56 detected value be defined yarn whether there is or not more than decision threshold in the case where, be judged as
Yarn 10 is present in detection zone 36.Yarn is set as the value being detached from from foreign matter determination range whether there is or not decision threshold.
Yarn clearer 15 can grasp the foreign matters such as Soft flocks with the presence of yarn 10 in which distinguish as a result,.
More than, though the preferred embodiments of the present invention is illustrated, above-mentioned structural example such as can be as following
It changes like that.
It can also be judged as the case where foreign matter invades detection zone 36 and be judged as what foreign matter was detached from from detection zone 36
In the case of, keep foreign matter different to the foreign matter reply processing that processing unit 59 carries out.For example, in the case where allotrylic Fig. 7,
In order to remove foreign matter, and air is sprayed from first discharge port 151 and the second outlet 152, on the other hand, is detached from foreign matter
It, can be without the injection of above-mentioned air in the case where Figure 10.
Structure for blowing from air to detection zone 36 is not limited to above-mentioned structure.For example, it is also possible to omit first
Any of outlet 151 and the second outlet 152.Alternatively, it is also possible to the ejiction opening of air is not formed in shell 37,
And air nozzle is formed in the front end for being set to external piping appropriate, and spray sky from the air nozzle relative to recess portion 38
Gas.
In addition, also foreign matter can be removed without using air, the insertion of thinner brush is formed in for example, it is also possible to have
The recess portion 38 of the shell 37 of yarn clearer 15 is come the foreign substance removing apparatus that is cleaned.
Alternatively, it is also possible to be configured to omit the structure for removing foreign matter, and promote to grasp using display lamp 46, display 47
Foreign matter is removed from recess portion 38 with making personnel's manual working.It can also be not provided with display 47.
In the above-described embodiment, it is formed and is irradiated using receiving from light-projecting portion 41 towards yarn 10, and passed through yarn 10
Light that is, through light acceptance part 42, to judge intrusion/disengaging structure of the foreign matter relative to detection zone 36.However,
It can also be formed and be irradiated using receiving from light-projecting portion 41 towards yarn 10 and in the light reflected of yarn 10 that is, the light of reflected light
Portion, to judge intrusion/disengaging structure of foreign matter.
In the above-described embodiment, it forms yarn clearer 15 and has cutter 16, so as to the case where detecting yarn defect
The structure of lower cutting continuous strand 10.It may, however, also be not having the yarn monitoring device of cutter 16.That is, yarn of the invention
Monitoring arrangement is also possible to only monitor the device of the state of yarn.
In the above-described embodiment, reversion processing is carried out by being configured at the amplifier 43 of the back segment of acceptance part 42, therefore
The light income of acceptance part 42 is bigger, and the output voltage of amplifier 43 is smaller.However, it is also possible to without using carrying out at above-mentioned reversion
The amplifier of reason.In this case, therefore the longitudinal axis of chart shown in Fig. 6~Figure 10, Figure 12 with foreign matter up and down on the contrary, invade
Enter/be detached from, in the related judgement of the presence or absence of normal range (NR) and yarn, the size relation of detected value inverts.
Yarn winding apparatus is not limited to spinning machine, automatic bobbin winder, or the Yarn winding apparatus of other structures.
Claims (14)
1. a kind of yarn monitoring device, which is characterized in that have:
Light-projecting portion, to detection zone projection light that can be mobile for yarn;
Acceptance part receives the light projected from the light-projecting portion;
Control unit is entered detected value corresponding with the light income of the acceptance part;And
Foreign substance removing apparatus removes the foreign matter for being present in the detection zone,
The control unit has:
Evaluation section, the evaluation section are present in the state of the yarn of the detection zone based on detected value evaluation;
Light projector adjustment section, in the state that yarn does not exist in the detection zone, which is adjusted the throwing
The light projector adjustment of the driving controlling value in light portion is handled, so that the detected value becomes specified value;And
Foreign matter copes with processing unit, continuously provides in the state that yarn does not exist in the detection zone, and in the detected value
Foreign matter judge the time as defined in being detached from the case where foreign matter determination range, which should carry out at foreign matter reply processing unit
Reason,
It include making the foreign substance removing apparatus movement in the foreign matter reply processing that the foreign matter should carry out processing unit
Processing,
In the state that yarn does not exist in the detection zone, and in the case where the detected value is detached from normal range (NR), institute
It states light projector adjustment section and carries out the light projector adjustment processing again, wherein the normal range (NR) refers to have and sentence than the foreign matter
The range of the preset detected value of mode of the wide width of the width of disconnected range.
2. yarn monitoring device according to claim 1, which is characterized in that
In the state that yarn does not exist in the detection zone, and when continuously defined light projector adjustment judges the detected value
Between be detached from the normal range (NR) in the case where, the light projector adjustment section carries out light projector adjustment processing again.
3. yarn monitoring device according to claim 1, which is characterized in that
The foreign substance removing apparatus removes foreign matter by blowing air to the detection zone.
4. yarn monitoring device described in any one of claim 1 to 3, which is characterized in that
The foreign matter should to the foreign matter that processing unit is carried out should in processing include carry out the light projector adjustment section again
The light projector adjustment processing.
5. yarn monitoring device described in any one of claim 1 to 3, which is characterized in that
Has yarn whether there is or not determination unit, whether there is or not determination units to determine that yarn whether there is in the detection zone, described for the yarn
Output has yarn signal in the case that yarn is present in the detection zone,
Include in the foreign matter reply that the foreign matter should carry out processing unit processing prevent to be determined as that yarn is present in it is described
Whether there is or not the processing for having yarn signal described in determination unit output for the yarn of detection zone.
6. yarn monitoring device described in any one of claim 1 to 3, which is characterized in that
It include the processing of output foreign body detection signal in the foreign matter reply processing that the foreign matter should carry out processing unit.
7. yarn monitoring device described in any one of claim 1 to 3, which is characterized in that
The yarn monitoring device is used for fibre equipment, which has winding yarn and form the winder of package,
It include that output prevents to roll up using the winder in the foreign matter reply processing that the foreign matter should carry out processing unit
The winding of winding yarns prevents the processing of signal.
8. yarn monitoring device described in any one of claim 1 to 3, which is characterized in that
The yarn monitoring device is used for fibre equipment, which has the yarn splicing device for carrying out connecing yarn,
The foreign matter reply processing unit is handled as the foreign matter reply, and carrying out output makes the yarn splicing device carry out connecing connecing for yarn
The processing of yarn signal,
It include that the yarn splicing device carries out connecing yarn and foreign matter removing dress according to the yarn circulation that connects for connecing yarn signal and starting
The movement set.
9. yarn monitoring device described in any one of claim 1 to 3, which is characterized in that
Have device for informing,
Continuously the foreign matter judges that the time is detached from the state that yarn does not exist in the detection zone, and in the detected value
In the case where the foreign matter determination range, the device for informing is reported.
10. yarn monitoring device described in any one of claim 1 to 3, which is characterized in that
It is more than the side of the foreign matter determination range in the detected value in the state that yarn does not exist in the detection zone
Boundary value and in the case that the state that is detached from from the foreign matter determination range continues the stipulated time, foreign matter reply processing unit is sentenced
Break and invade for foreign matter in the detection zone,
It is more than the another of the foreign matter determination range in the detected value in the state that yarn does not exist in the detection zone
In the case that the boundary value of side and the state being detached from from the foreign matter determination range continue the stipulated time, the foreign matter copes with processing unit
It is judged as that foreign matter is detached from from the detection zone.
11. yarn monitoring device according to claim 10, which is characterized in that
The foreign matter determination range is relatively determined on the basis of past detected value, that is, a reference value,
More than the lower limit value that the detected value is the foreign matter determination range and in upper limit value situation below, the foreign matter is answered
Model is judged using the foreign matter being determined as the detected value obtained by a reference value newly in the judgement of next time to processing unit
It encloses.
12. yarn monitoring device according to claim 10, which is characterized in that
The foreign matter determination range is determined as being fixed range.
13. yarn monitoring device described in any one of claim 1 to 3, which is characterized in that
Having yarn whether there is or not determination unit, whether there is or not determination units to determine that yarn whether there is in the detection zone for the yarn,
The detected value be defined yarn whether there is or not more than decision threshold in the case where, whether there is or not determination units to be judged as the yarn
Yarn is present in the detection zone,
The yarn is set as the value being detached from from the foreign matter determination range whether there is or not decision threshold.
14. a kind of Yarn winding apparatus, which is characterized in that have:
Yarn monitoring device described in any one of claim 1~13;And
It has been wound through the yarn of the yarn monitoring device and has formed the winder of package.
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JP2014-195964 | 2014-09-26 | ||
JP2014195964A JP6410207B2 (en) | 2014-09-26 | 2014-09-26 | Yarn monitoring device and yarn winding machine |
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CN105460694A CN105460694A (en) | 2016-04-06 |
CN105460694B true CN105460694B (en) | 2019-07-16 |
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JP (1) | JP6410207B2 (en) |
CN (1) | CN105460694B (en) |
CH (1) | CH710192A2 (en) |
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CN113710373A (en) * | 2019-04-26 | 2021-11-26 | 株式会社资生堂 | Liquid detection device |
CN113073408A (en) * | 2021-05-14 | 2021-07-06 | 江苏圣蓝科技有限公司 | Method, device and system for online detection and determination of faults of spinning components of rotor spinning machine |
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- 2015-09-14 CN CN201510583408.0A patent/CN105460694B/en active Active
- 2015-09-22 DE DE102015012072.7A patent/DE102015012072A1/en not_active Withdrawn
- 2015-09-24 CH CH01388/15A patent/CH710192A2/en unknown
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CN1369060A (en) * | 1998-11-16 | 2002-09-11 | 创新激光有限公司 | Contaminant identification and concentration determination by monitoring temporal characteristics of intracavity laser |
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Publication number | Publication date |
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CN105460694A (en) | 2016-04-06 |
JP6410207B2 (en) | 2018-10-24 |
CH710192A2 (en) | 2016-03-31 |
DE102015012072A1 (en) | 2016-03-31 |
JP2016064917A (en) | 2016-04-28 |
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