CN105458591A - Three-phase rectifying wire tubular self-feeding novel welder - Google Patents
Three-phase rectifying wire tubular self-feeding novel welder Download PDFInfo
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- CN105458591A CN105458591A CN201610015315.2A CN201610015315A CN105458591A CN 105458591 A CN105458591 A CN 105458591A CN 201610015315 A CN201610015315 A CN 201610015315A CN 105458591 A CN105458591 A CN 105458591A
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- feeding
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- welding
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- rectifying
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Arc Welding Control (AREA)
Abstract
The invention discloses a three-phase rectifying wire tubular self-feeding novel welder. The three-phase rectifying wire tubular self-feeding novel welder comprises a three-phase secondary rectifying device, welding electrodes, an automatic feeding device, a protective alarm device and an electric control system, wherein the three-phase secondary rectifying device consists of three single-phase transformers and three sets of large-power rectifying apparatuses; the welding electrodes are divided into a group of upper electrodes and a group of lower electrodes; the automatic feeding device is composed of a bracket capable of sliding on a fixed guide rail and a servo motor; the protective alarm device comprises water-pressure protection and over-welding protection; the electric control system controls the equipment to automatically operate, and monitors an equipment operation state. The three-phase rectifying wire tubular self-feeding novel welder can be used for automatically welding a steel wire on a steel tube, is reasonable in mechanism design, is flexible and convenient to operate, is high in degree of automation, is stable and reliable to operate, and is suitable for being used in mass production of welding steel wires on the steel tube.
Description
Technical field
The present invention relates to welding equipment, specifically belong to a kind of three phase rectifier threaded pipe type from the new welding machine of feeding.
Background technology
Wire-tube evaporator needs when producing on bending steel pipe according to specific rule, being welded and fixed the steel wire of some, in order to limit the position of steel wire, needing evenly to lay multiple comb shape steel bar, comb shape steel bar is weldingly fixed on steel pipe by welding equipment after laying.Traditional welding equipment is mainly through sending steel pipe to welding position manually, and complex operation, production efficiency is low, there is potential safety hazard, and the spacing of welding wire lays lack of homogeneity, and the qualification rate of product is low.In order to address these problems, the invention provides a kind of three phase rectifier threaded pipe type from the new welding machine of feeding.
Summary of the invention
The object of the invention is to provide a kind of three phase rectifier threaded pipe type from the new welding machine of feeding, solves in wire-tube evaporator production process, the problem of automatic welding steel wire on steel pipe, mechanism design of the present invention is reasonable, flexible and convenient operation, automaticity is high, stable and reliable operation.
For achieving the above object, the technical solution used in the present invention is as follows:
A kind of three phase rectifier threaded pipe type is from the new welding machine of feeding, it is characterized in that comprising phase secondary rectification device, welding electrode, automatic feeding, protection warning device and electric-control system, described phase secondary rectification device is made up of three single-phase transformers and the powerful rectifying device of three covers, described welding electrode is divided into top electrode and bottom electrode two groups, described automatic feeding is made up of a support that can slide on fixed guide and servomotor, described protection warning device comprises hydraulic pressure protection and excessively welds protection, described electric control system controls equipment runs automatically, and equipment running status is monitored.
Described powerful rectifying device adopts high-quality import IGBT as main power device, and using super-microcrystalline soft magnetic alloy material as main transformer core, master control system have employed multiple feedback loop technology, structure takes Defend salt fog acidifying measure.
Described welding electrode is divided into top electrode and bottom electrode two groups, and top electrode is made up of two block lengths square chromium zirconium copper, two pieces of chromium zirconium copper thicknesses be 20mm-0.3mm with highly for 80mm-0.5mm is consistent, length is respectively 160mm+1mm and 140mm+1mm; Bottom electrode is a block length square chromium zirconium copper, and its length is 300mm+2mm.
The described fixed guide of part device that automatically send adopts square rail, stable during welding.
Described protection warning device comprises hydraulic pressure protection and adopts the chilling temperature of temperature detect switch (TDS) to controllable silicon, silicon diode automatically to protect, the external audible-visual annunciator of temperature detect switch (TDS).
Compared with the prior art, beneficial effect of the present invention is as follows:
The present invention is by the three-phase dc threaded pipe type automatic welder(welding machine) of design one with automatic feeding, automatically the welding of wire-tube evaporator is completed, and send the product after having welded back to lower part position, operating efficiency is high, constant product quality qualification rate is high, device security performance is good, and automaticity is high, is adapted at welding wire mass production on steel pipe and uses.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is automatic feeding.
Detailed description of the invention
See accompanying drawing, a kind of three phase rectifier threaded pipe type is from the new welding machine of feeding, it is characterized in that comprising phase secondary rectification device (5 and 6), welding electrode (1 and 2), automatic feeding 3, protection warning device 12 and electric-control system 7, described phase secondary rectification device (5 and 6) is made up of three single-phase transformers 6 and the powerful rectifying device 5 of three covers, described welding electrode (1 and 2) is divided into top electrode 1 and bottom electrode 2 liang of groups, described automatic feeding 3 is made up of a support 11 that can slide on fixed guide 8 and servomotor 9, described protection warning device 12 comprises hydraulic pressure protection and excessively welds protection, described electric-control system 7 control appliance runs automatically, and equipment running status is monitored.Described powerful rectifying device 5 adopts high-quality import IGBT as main power device, and using super-microcrystalline soft magnetic alloy material as main transformer core, master control system have employed multiple feedback loop technology, structure takes Defend salt fog acidifying measure.Described welding electrode (1 and 2) is divided into top electrode 1 and bottom electrode 2 liang of groups, top electrode 1 is made up of two block lengths square chromium zirconium copper, two pieces of chromium zirconium copper thicknesses be 20mm-0.3mm with highly for 80mm-0.5mm is consistent, length is respectively 160mm+1mm and 140mm+1mm; Bottom electrode 2 is a block length square chromium zirconium copper, and its length is 300mm+2mm.The described fixed guide of part device 3 that automatically send adopts square rail 10, stable during welding.Described protection warning device 12 comprises hydraulic pressure protection and adopts the chilling temperature of temperature detect switch (TDS) to controllable silicon, silicon diode automatically to protect, the external audible-visual annunciator of temperature detect switch (TDS).
During work, by the steel pipe after brake forming and fixation with steel wire to be welded on sliding support 11, sliding support automatic transport steel pipe and steel wire are to welding position, and cylinder 4 action, drives top electrode 1 and bottom electrode 2 to move, weld steel pipe and steel wire.When welding completes, lower part position is transported in the steel pipe that welding terminates by sliding support 11 and steel wire conveying back.
Claims (5)
1. a three phase rectifier threaded pipe type is from the new welding machine of feeding, it is characterized in that comprising phase secondary rectification device, welding electrode, automatic feeding, protection warning device and electric-control system, described phase secondary rectification device is made up of three single-phase transformers and the powerful rectifying device of three covers, described welding electrode is divided into top electrode and bottom electrode two groups, described automatic feeding is made up of a support that can slide on fixed guide and servomotor, described protection warning device comprises hydraulic pressure protection and excessively welds protection, described electric control system controls equipment runs automatically, and equipment running status is monitored.
2. a kind of three phase rectifier threaded pipe type according to claim 1 is from the new welding machine of feeding, it is characterized in that: described powerful rectifying device adopts high-quality import IGBT as main power device, using super-microcrystalline soft magnetic alloy material as main transformer core, master control system have employed multiple feedback loop technology, structure takes Defend salt fog acidifying measure.
3. a kind of three phase rectifier threaded pipe type according to claim 1 is from the new welding machine of feeding, it is characterized in that: described welding electrode is divided into top electrode and bottom electrode two groups, top electrode is made up of two block lengths square chromium zirconium copper, two pieces of chromium zirconium copper thicknesses be 20mm-0.3mm with highly for 80mm-0.5mm is consistent, length is respectively 160mm+1mm and 140mm+1mm; Bottom electrode is a block length square chromium zirconium copper, and its length is 300mm+2mm.
4. a kind of three phase rectifier threaded pipe type according to claim 1 is from the new welding machine of feeding, it is characterized in that: the described fixed guide of part device that automatically send adopts square rail, stable during welding.
5. a kind of three phase rectifier threaded pipe type according to claim 1 is from the new welding machine of feeding; it is characterized in that: described protection warning device comprises hydraulic pressure protection and adopts the chilling temperature of temperature detect switch (TDS) to controllable silicon, silicon diode automatically to protect, the external audible-visual annunciator of temperature detect switch (TDS).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610015315.2A CN105458591A (en) | 2016-01-06 | 2016-01-06 | Three-phase rectifying wire tubular self-feeding novel welder |
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CN201610015315.2A CN105458591A (en) | 2016-01-06 | 2016-01-06 | Three-phase rectifying wire tubular self-feeding novel welder |
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CN201610015315.2A Pending CN105458591A (en) | 2016-01-06 | 2016-01-06 | Three-phase rectifying wire tubular self-feeding novel welder |
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Citations (10)
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CN101894649A (en) * | 2009-05-19 | 2010-11-24 | 南通海源机电设备有限公司 | New iron-based magnetically soft alloy with strong glass forming capability |
CN201824054U (en) * | 2010-09-25 | 2011-05-11 | 杭州威悍科技有限公司 | Three-phase secondary rectifying wire and pipe welding machine |
CN201824052U (en) * | 2010-09-25 | 2011-05-11 | 杭州威悍科技有限公司 | Intermediate-frequency wire and pipe welding machine |
CN102407400A (en) * | 2011-12-05 | 2012-04-11 | 合肥长城制冷科技有限公司 | Roll welding technology of wire tube evaporator |
CN102691445A (en) * | 2012-06-14 | 2012-09-26 | 曾超宁 | Electronic lockset for carrying out contact coupling and power supply on lock body by key |
CN103442480A (en) * | 2013-08-02 | 2013-12-11 | 江南大学 | Novel intelligent high-precision LED driving power source |
CN103433610A (en) * | 2013-08-23 | 2013-12-11 | 合肥长城制冷科技有限公司 | Welding machine dedicated for filament tube evaporator and welding method |
CN203610853U (en) * | 2013-10-29 | 2014-05-28 | 合肥华艺模具有限公司 | Automatic welding system for evaporator |
CN105108364A (en) * | 2015-08-18 | 2015-12-02 | 安徽长青电子机械(集团)有限公司 | Scaffold disc buckle welding control system |
CN205290235U (en) * | 2016-01-06 | 2016-06-08 | 合肥长城制冷科技有限公司 | Threephase commutate fiber tube formula is from new welding machine of pay -off |
-
2016
- 2016-01-06 CN CN201610015315.2A patent/CN105458591A/en active Pending
Patent Citations (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101894649A (en) * | 2009-05-19 | 2010-11-24 | 南通海源机电设备有限公司 | New iron-based magnetically soft alloy with strong glass forming capability |
CN201824054U (en) * | 2010-09-25 | 2011-05-11 | 杭州威悍科技有限公司 | Three-phase secondary rectifying wire and pipe welding machine |
CN201824052U (en) * | 2010-09-25 | 2011-05-11 | 杭州威悍科技有限公司 | Intermediate-frequency wire and pipe welding machine |
CN102407400A (en) * | 2011-12-05 | 2012-04-11 | 合肥长城制冷科技有限公司 | Roll welding technology of wire tube evaporator |
CN102691445A (en) * | 2012-06-14 | 2012-09-26 | 曾超宁 | Electronic lockset for carrying out contact coupling and power supply on lock body by key |
CN103442480A (en) * | 2013-08-02 | 2013-12-11 | 江南大学 | Novel intelligent high-precision LED driving power source |
CN103433610A (en) * | 2013-08-23 | 2013-12-11 | 合肥长城制冷科技有限公司 | Welding machine dedicated for filament tube evaporator and welding method |
CN203610853U (en) * | 2013-10-29 | 2014-05-28 | 合肥华艺模具有限公司 | Automatic welding system for evaporator |
CN105108364A (en) * | 2015-08-18 | 2015-12-02 | 安徽长青电子机械(集团)有限公司 | Scaffold disc buckle welding control system |
CN205290235U (en) * | 2016-01-06 | 2016-06-08 | 合肥长城制冷科技有限公司 | Threephase commutate fiber tube formula is from new welding machine of pay -off |
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Application publication date: 20160406 |