CN105454446A - Three-dimensional forming meat substitute device - Google Patents

Three-dimensional forming meat substitute device Download PDF

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Publication number
CN105454446A
CN105454446A CN201410448880.9A CN201410448880A CN105454446A CN 105454446 A CN105454446 A CN 105454446A CN 201410448880 A CN201410448880 A CN 201410448880A CN 105454446 A CN105454446 A CN 105454446A
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CN
China
Prior art keywords
meat
dimensionally shaped
alternative
alternative meat
spray printing
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN201410448880.9A
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Chinese (zh)
Inventor
莫皓然
薛达伟
韩永隆
黄启峰
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Microjet Technology Co Ltd
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Microjet Technology Co Ltd
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Priority to CN201410448880.9A priority Critical patent/CN105454446A/en
Publication of CN105454446A publication Critical patent/CN105454446A/en
Withdrawn legal-status Critical Current

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Abstract

The invention relates to a three-dimensional forming meat substitute device. According to the three-dimensional forming meat substitute device, the food material powder of meat substitutes (namely, non-meat protein) is made into a three-dimensional exterior article of meat substitutes through a three-dimensional lamination superposition forming technique treatment procedure, wherein the three-dimensional forming meat substitute device comprises a control computer, so that the exteriors of meat products are stored in advance in a compilation history manner, and instruction output is performed on the compilation history of the exteriors of the meat products.

Description

Three-dimensionally shaped alternative meat device
[technical field]
System of the present invention, about alternative meat device, refers in particular to and utilizes three-dimensionally shaped alternative meat device.
[background technology]
Food industry for many years spends many money and makes great efforts production non-meat protein, can be described as again vegetable protein (hereinafter referred to as alternative meat, generally be commonly called as steamed bean curd roll or plain meat), such as, soybean or soybean protein processing is utilized to substitute meat to replace animality meat, if the alternative meat having price cheap to replace animality meat, then can overcome animality meat shortage problem in the world.
Separately, the food processing mode of animality meat is replaced at present with alternative meat, some utilizes the preparation method adding hot extrusion to use non-meat protein to make meat, its manufacturing method thereof still cannot reach the outward appearance identical with animality meat, more cannot make stay in grade and make energy aesthetic in appearance break through tradition, and then allow eater improve the visual enjoyment of alternative meat, therefore eater still rests on the level of the vision perception of traditional food on eating, alternative meat cannot be allowed to meet a person sponging on an aristocrat widely, also its economic worth cannot be increased, therefore animality meat food will be replaced still need with other technologies to substitute meat at present to make up the sorry of blemish in an otherwise perfect thing.
[summary of the invention]
The present invention in view of this, one is provided to utilize three-dimensionally shaped alternative meat device especially, the food materials replacing animality meat with alternative meat are provided on three-dimensionally shaped (namely utilizing three-dimensional lamination superposition forming technique) device, made the alternative meat aesthetic in appearance that its animality meat does not reach, be provided with eating.Such as can will substitute meat powder with three-dimensional modeling apparatus, utilize shaping preparation method can print into various shape aesthetic in appearance, as dried bean curd, skin of beancurd, bean curd, gluten, fried bean curd, hot dog, frankfurter, tribute ball, chinese-style sausage, the particle sausage classes such as sausage, meat suede, meat is crisp, jerky (doing), dried beef, meat angle, cutlet, shredded meat, dry class meat products, bacon, pressed salted duck, pickled class meat products, chicken, duck, goose, ox, pig, the entirety such as sheep, chicken, duck, goose, ox, pig, the rib rows such as sheep, chicken, duck, goose, ox, pig, the legs such as sheep, wing, pin cuts position etc., below be all that the mode of roasting nurses one's health class meat products etc., the halogen mode of boiling can also nurse one's health class meat products etc., and the entirety such as fresh water, salt solution fish or inner oophyte etc., this is feature of the present invention and object.
For reaching above-mentioned purpose, of the present invention one implements aspect for providing a kind of three-dimensionally shaped alternative meat device compared with broad sense, this device can utilize three-dimensional lamination superposition forming technique handling procedure, meat (i.e. non-meat protein) food materials material powder will be substituted, make the three-dimensional shape object of alternative meat, wherein three-dimensionally shaped alternative meat device comprises control computer, meat external form can be given in advance map file and store, and the map file of this meat external form can be given output order.
[accompanying drawing explanation]
Fig. 1: be the step of the three-dimensionally shaped alternative meat preparation method of preferred embodiment of the present invention.
Fig. 2: be the schematic diagram of the three-dimensional lamination superposition shaped device of preferred embodiment of the present invention.
[symbol description]
10: construction groove
20: Pu Fen mechanism
201: feeding container
202: paving powder component
30: spray printing mechanism
301: carrying biasing member
302: shower nozzle
40: workbench
The shaping alternative Rou Pin System of S1 ~ S8: tri-Victoria makes method Bu Sudden
[embodiment]
Some exemplary embodiments embodying feature & benefits of the present invention describe in detail in the explanation of back segment.Be understood that the present invention can have various changes in different aspects, it neither departs from the scope of the present invention, and explanation wherein and to be shown in be use when explain in essence, and nand architecture is in restriction the present invention.
Just the three-dimensionally shaped preparation method of alternative meat of the present invention and the specific embodiment of device explain below, and refer to Fig. 1, it is the step of the three-dimensionally shaped alternative meat preparation method of the present invention.
1. alternative meat (non-meat protein) food materials Feedstock treating program (as shown in step S1) is provided:
First, it is mainly raw material with soybean that the present invention substitutes meat food materials, get that uniform particles is neat, free from insect pests, go mouldy without heating, the high quality soybean of protein content high (protein content must reach more than 40%), conscientiously after cleaning removing impurity, repeatedly clean with drinking water, thoroughly to remove soybean body surface and adsorb the silt and foreign matter that carry, in order to avoid affect quality.
2. soak and grind handling procedure (as shown in step s 2):
Soak and grind process and must grasp time of soybeans soaking, temperature and moisture.Concrete grammar is: the warm water (ratio of soybean and water is 1:1.50) soybean being placed in 14 DEG C to 25 DEG C soaks 8 to 10 hours, after immersion, by the clean water of soybean with the free from extraneous odour of 10 times, and at room temperature carry out grinding broken formation soybean mud with grinder, fineness is more than 80 orders.
3. mashing off filtration treatment program (as shown in step S3):
Soybean mud is placed in the temperature boiling 45 to 60 minutes of 100 DEG C, then high temperature soybean mud within 10 minutes, is formed with 105 DEG C of dryings, need after boiling slurry to filter, soybean mud is filtered with rotary screen or reciprocating sieve, to reduce the protein residues rate in bean dregs as far as possible, and also want conservative control and regulate ph value grinding, in mashing off, the processing procedure such as filtration, to improve soy proteinaceous stripping recovery rate.The ph value of soya-bean milk is adjusted to 6.50 and is advisable.
4. dry nebulization powder process handling procedure (as shown in step s 4):
The soybean mud filtering adjustment process emulsification pulping is adopted and obtains dry bean powder with spray dried form.Concrete grammar: soybean mud can be delivered in shower nozzle atomizer, soybean mud material can be become drop by this shower nozzle, and sprays vaporific being dispersed in hot blast container, utilizes hot blast that vaporific soybean mud dry materials is become trickle beans powdered granule.
5. spread powder layered shaping program (as shown in step s 5):
Beans powdered granule is provided on one three-dimensionally shaped (namely utilizing lamination superposition forming technique) device, and supply is paved to be formed on a construction groove and one is cut a layer layering outline portion according to meat external form institute section.
6. spray printing solidification handling procedure (as shown in step s beta):
Utilize the spray printing mechanism spray printing fluid adhesive on three-dimensionally shaped (namely utilizing lamination superposition forming technique) device, coat this section and cut on layer layering outline portion and be solidified into an individual layer object.Wherein this fluid adhesive can be a kind of cellulose of fluid state, vitamin, dietary minerals, protein and flavoring ... etc. add adhesive, spray printing cuts a layer interior zone for layering outline portion at this section, this fluid adhesive also can be a kind of food coloring adhesive of fluid state, and spray printing cuts a layer outer edge area for layering outline portion at this section.
7. three-dimensional lamination superposition forming technique handling procedure (as shown in step S7):
Repeat paving powder layered shaping and spray printing solidification treatment step, impel individual layer object on this construction groove to solidify to form pantostrat object.
8. remove clout, and take out the three-dimensional shape object program (as shown in step S8) having made alternative meat:
This construction groove is formed outside pantostrat object, shifts out clout powder material, take out the three-dimensional shape object substituting meat.
As shown in Figure 2, the present invention's three-dimensional lamination superposition shaped device mainly comprises a control computer (not shown in inside), construction groove 10, Pu Fen mechanism 20 and a spray printing mechanism 30.
The external form of alternative meat can be given map file and store by this control computer in advance, and the external form map file of this alternative meat can be given output order.In certain embodiments, this control computer can be a panel computer, a mobile phone, a Smartphone, an object wearing device and any device with this control computer function similar.In addition, this control computer has a three-dimensional scanner further, the external form of alternative meat can be scanned formation map file and prestore.
This Pu Fen mechanism 20, there is a feeding container 201, beans powdered granule is stored for splendid attire, and inner splendid attire can be made to store beans powdered granule lifting displacement, and paving powder component 202 framework displacement movement in the lump in this spray printing mechanism 30, by this feeding container 201 go up bean powder shape particle pushing and pave on this construction groove 10.
This spray printing mechanism 30 is controlled by this control computer output order, and performs spray printing fluid adhesive alternative meat powdered granule on this construction groove 10, forms the object having solidified the external form of required alternative meat.
This spray printing mechanism 30 includes a carrying biasing member 301, at least one group of shower nozzle 302.Wherein this carrying biasing member 301 framework is on the workbench 40 of device, and paving powder component 202 framework of this at least one group of shower nozzle 302 and this Pu Fen mechanism 20 makes displacement movement in the lump on this carrying biasing member 301, this carrying biasing member 301 can control towards passing through this construction groove 10 direction displacement back and forth by this control computer institute output order; This at least one group of shower nozzle 302 comprises the container (not shown in inside) and one and the nozzle (not shown in inside) of this reservoir of a filling fluid adhesive, and the output order of the controlled computer of this nozzle controls ejecting fluid adhesive.
As shown in the above description, three-dimensionally shaped alternative meat device specifically performs the alternative meat object made than with the more beautiful and more magical outward appearance of animality meat according to above-mentioned preparation method.
Therefore three-dimensionally shaped alternative meat device is according to above-mentioned three-dimensional lamination superposition forming technique preparation method and device, be described in detail as follows to form three-dimensional object mode:
First paving powder layered shaping is carried out, system will substitute meat powdered granule (this powdered granule can be mung bean, red bean, black soya bean, Peas, broad bean, chick-pea, peanut, green soy bean, French beans, white peas or beans, flower waist beans, waist beans, chicken beans, green soya bean, Brazilian beans, natto, emperor's beans, Kidney bean, sword bean and Lens culinaris etc.), be provided on the feeding container 201 of this Pu Fen mechanism 20, and with this paving powder component 202 by this feeding container 201 go up alternative meat powdered granule and pass to pave and cut a layer layering outline portion in the formation one of getting on of this construction groove 10 according to meat external form institute section, carry out spray printing solidification process again, system utilizes this carrying biasing member 301 can control towards passing through this construction groove 10 direction displacement by this control computer institute output order, impel framework in upper at least one group of shower nozzle 302 ejecting fluid adhesive, be coated on this to pave and on this construction groove 10, substitute meat powdered granule cut on layer layering outline portion be solidified into an individual layer object to form this section, wherein this fluid adhesive is a kind of cellulose of fluid state, vitamin, dietary minerals, protein and flavoring etc. add adhesive, and flavoring wherein comprises: soy sauce, salt solution, vinegar, edible alcohol, syrup, chilli oil and edible oil, sesame oil, beautiful osmanthus essential oil, nutmeg essential oil, celery essential oil, coriandrum essential oil, black pepper essential oil, fish sauce, tomato juice, thick gravy, oyster sauce, XO dip, fruit juice etc., this plural fluid adhesive can utilize at least one group of shower nozzle 302, repeat spray printing respectively and cut a layer interior zone for layering outline portion at this section, certainly this fluid adhesive also can be a kind of food coloring adhesive of fluid state, and spray printing cuts a layer outer edge area for layering outline portion at this section, to present the shaped article with tone, implement lamination superposition forming processes again, be repeat above-mentioned paving powder layered shaping and spray printing solidification treatment step, individual layer object on this construction groove 10 is impelled to solidify to form pantostrat object, that is this alternative meat powdered granule is paved spray printing fluid adhesive on this construction groove 10 and is solidified into an individual layer object, implementing this alternative meat powdered granule again paves on this individual layer object, spray printing fluid adhesive is solidified into another individual layer object again, levels individual layer object cementation each other, so repeat above-mentioned paving powder layered shaping and spray printing solidification treatment step always, this alternative meat powdered granule on this construction groove 10 is impelled to solidify to form a pantostrat object, finally carry out removing clout powder material, then can make the three-dimensional shape object of alternative meat, shift out by the outer clout powder material (unnecessary alternative meat powdered granule) this construction groove 10 being formed pantostrat object, the three-dimensional shape object of alternative meat can be made, such as: dried bean curd, skin of beancurd, bean curd, gluten, fried bean curd, hot dog, frankfurter, tribute ball, chinese-style sausage, the particle sausage classes such as sausage, meat suede, meat is crisp, jerky (doing), dried beef, meat angle, cutlet, shredded meat, dry class meat products, bacon, pressed salted duck, pickled class meat products, chicken, duck, goose, ox, pig, the entirety such as sheep, chicken, duck, goose, ox, pig, the rib rows such as sheep, chicken, duck, goose, ox, pig, the legs such as sheep, wing, pin cuts position etc., below be all that the mode of roasting nurses one's health class meat products etc., the halogen mode of boiling can also nurse one's health class meat products etc., and the entirety such as fresh water, salt solution fish or inner oophyte etc., reach the alternative meat object with animality meat identical appearance.
In sum, the invention provides a kind of three-dimensionally shaped alternative meat device, the food materials replacing animality meat with alternative meat (non-meat protein) are provided on three-dimensional lamination superposition shaped device, made the unique and alternative meat of tool visual enjoyment of external form that its animality meat do not reach, also taste the dual enjoyment of the sense of taste and there is nutrition equally that meet animality meat simultaneously, having industrial utilization.

Claims (20)

1. a three-dimensionally shaped alternative meat device, this device can utilize a three-dimensional lamination superposition forming technique handling procedure, meat (i.e. non-meat protein) food materials material powder is substituted by one, make the three-dimensional shape object that substitutes meat, wherein this three-dimensionally shaped alternative meat device comprises a control computer, one meat external form can be given in advance a map file to store, and this map file of this this meat external form can be given an output order.
2. three-dimensionally shaped alternative meat device as claimed in claim 1, is characterized in that this control computer can be a panel computer, a mobile phone, a Smartphone, an object wearing device and has the device controlling computer function.
3. three-dimensionally shaped alternative meat device as claimed in claim 1, is characterized in that this control computer has a three-dimensional scanner further, this meat external form can be scanned formation one map file and store in advance.
4. three-dimensionally shaped alternative meat device as claimed in claim 1, is characterized in that this alternative meat food materials material powder is mainly material powder with soybean.
5. three-dimensionally shaped alternative meat device as claimed in claim 1, it is characterized in that this alternative meat food materials material powder mainly with mung bean, red bean, black soya bean, Peas, broad bean, chick-pea, peanut, green soy bean, French beans, white peas or beans, flower waist beans, waist beans, chicken beans, green soya bean, Brazilian beans, natto, emperor's beans, Kidney bean, sword bean and Lens culinaris at least one of them for material powder.
6. three-dimensionally shaped alternative meat device as claimed in claim 1, is characterized in that more comprising a Pu Fen mechanism, has a feeding container, stores the powder particle of this alternative meat food materials raw material for splendid attire, and this powdered granule can be made to be elevated displacement.
7. three-dimensionally shaped alternative meat device as claimed in claim 1, it is characterized in that more comprising paving powder component framework displacement movement in the lump in this spray printing mechanism, the powdered granule of this alternative meat food materials raw material gone up by this feeding container is passed and is paved on this construction groove, forms to carry out spreading powder layered shaping one to cut layer layering outline portion according to this meat external form institute section.
8. three-dimensionally shaped alternative meat device as claimed in claim 7, it is characterized in that this spray printing mechanism includes a carrying biasing member, at least one group of shower nozzle, this carrying biasing member framework is on a workbench of this device, and the paving powder component framework of this at least one group of shower nozzle and this Pu Fen mechanism makes displacement movement in the lump on this carrying biasing member, this carrying biasing member can control towards passing through this construction groove direction displacement back and forth by this control computer institute output order.
9. three-dimensionally shaped alternative meat device as claimed in claim 8, it is characterized in that this at least one group of shower nozzle, comprise a container and one and the nozzle of this reservoir of in-built fluid adhesive, this nozzle controls this fluid adhesive of ejection by this output order of this control computer, carry out spray printing solidification process to coat this section and cut on the layering outline portion of layer, to be solidified into an individual layer object.
10. three-dimensionally shaped alternative meat device as claimed in claim 9, it is characterized in that this fluid adhesive can be a kind of cellulose of fluid state, vitamin, dietary minerals, protein at least one of them interpolation adhesive, spray printing cuts an interior zone of layer layering outline portion at this section.
11. three-dimensionally shaped alternative meat devices as claimed in claim 9, it is characterized in that this fluid adhesive can be a kind of flavoring of fluid state, such as: soy sauce, salt solution, vinegar, edible alcohol, syrup, chilli oil and edible oil, sesame oil, beautiful osmanthus essential oil, nutmeg essential oil, celery essential oil, coriandrum essential oil, black pepper essential oil, fish sauce, tomato juice, thick gravy, oyster sauce, XO dip, fruit juice at least one of them interpolation adhesive, spray printing cuts an interior zone of layer layering outline portion at this section.
12. three-dimensionally shaped alternative meat devices as claimed in claim 9, it is characterized in that this fluid adhesive is a kind of food coloring interpolation adhesive of fluid state, spray printing cuts an outer edge area of layer layering outline portion at this section.
13. three-dimensionally shaped alternative meat device as claimed in claim 1, is characterized in that the three-dimensional shape object of this alternative meat, comprises the external forms such as dried bean curd, skin of beancurd, bean curd, gluten and fried bean curd.
14. three-dimensionally shaped alternative meat devices as claimed in claim 1, is characterized in that the three-dimensional shape object of this alternative meat, comprise the external forms such as particle sausage class such as hot dog, frankfurter, tribute ball, chinese-style sausage, sausage.
15. three-dimensionally shaped alternative meat devices as claimed in claim 1, is characterized in that the three-dimensional shape object of this alternative meat, comprise the external forms such as dry class meat products such as meat suede, meat shortcake, jerky (doing), dried beef, meat angle, cutlet, shredded meat.
16. three-dimensionally shaped alternative meat devices as claimed in claim 1, is characterized in that the three-dimensional shape object of this alternative meat, comprise the external forms such as the pickled class meat products such as bacon, pressed salted duck.
17. three-dimensionally shaped alternative meat devices as claimed in claim 1, it is characterized in that the three-dimensional shape object of this alternative meat, comprise the entirety such as chicken, duck, goose, ox, pig, sheep, the rib rows such as chicken, duck, goose, ox, pig, sheep, the legs such as chicken, duck, goose, ox, pig, sheep, wing, pin are cut position etc. and are nursed one's health the external forms such as class meat products in barbecue mode.
18. three-dimensionally shaped alternative meat devices as claimed in claim 1, it is characterized in that the three-dimensional shape object of this alternative meat, comprise leg, wing, the pin such as rib row, chicken, duck, goose, ox, pig, sheep such as the poultry carcass such as chicken, duck, goose, ox, pig, sheep, chicken, duck, goose, ox, pig, sheep and cut position etc. and nurse one's health the external forms such as class meat products in the halogen mode of boiling.
19. three-dimensionally shaped alternative meat devices as claimed in claim 1, is characterized in that the three-dimensional shape object of this alternative meat, comprise the external forms such as the entirety such as various fresh water, salt solution fish or inner oophyte.
20. three-dimensionally shaped alternative meat devices as claimed in claim 1, it is characterized in that this three-dimensional lamination superposition forming technique handling procedure, be repetition one and spread powder layered shaping program and spray printing solidification handling procedure, this alternative meat powdered granule is paved spray printing fluid adhesive on this construction groove, to be solidified into an individual layer object, implementing this powdered granule again paves on this individual layer object, this fluid adhesive of spray printing is to be solidified into another individual layer object again, levels individual layer object cementation each other, so repeat this paving powder layered shaping program above-mentioned and this spray printing solidification handling procedure always, impel this non-meat protein powdery on this construction groove particles cured to form a pantostrat object.
CN201410448880.9A 2014-09-04 2014-09-04 Three-dimensional forming meat substitute device Withdrawn CN105454446A (en)

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Cited By (3)

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CN115426897A (en) * 2020-03-03 2022-12-02 日规食品公司 Food compositions and methods of making and using the same
US11700865B2 (en) 2018-02-19 2023-07-18 Land O'lakes, Inc. Dairy-based meat substitute and methods of producing the same
US11779033B2 (en) 2018-08-07 2023-10-10 Novameat Tech, S.L. Process of manufacturing edible microextruded product comprising protein,composition thereby obtained and the use thereof

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