CN105439430A - Fast die exchange system of press furnace and method - Google Patents
Fast die exchange system of press furnace and method Download PDFInfo
- Publication number
- CN105439430A CN105439430A CN201610015296.3A CN201610015296A CN105439430A CN 105439430 A CN105439430 A CN 105439430A CN 201610015296 A CN201610015296 A CN 201610015296A CN 105439430 A CN105439430 A CN 105439430A
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- CN
- China
- Prior art keywords
- pressing table
- rotating disk
- compacting
- station
- guide rail
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B23/00—Re-forming shaped glass
- C03B23/02—Re-forming glass sheets
- C03B23/023—Re-forming glass sheets by bending
- C03B23/03—Re-forming glass sheets by bending by press-bending between shaping moulds
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Shaping Metal By Deep-Drawing, Or The Like (AREA)
- Mounting, Exchange, And Manufacturing Of Dies (AREA)
Abstract
The invention aims to provide a fast die exchange system of a press furnace and a die exchange method thereof. The fast die exchange system of the press furnace comprises a controller, two die exchange working stations, a turntable, two press tables, and a guide rail extending to the two die exchange working stations and a production working station of at least one press furnace from the turntable; the press table is controlled by the controller to move to the two die exchange working stations, the turntable or the production working station, the turntable is used for rotating the press tables, the production working station allows the press tables to perform production, and the two die exchange working stations are respectively used for allowing the press tables to exchange a die.
Description
Technical field
The present invention relates to vehicle glass formation system and method, particularly relate to compacting stove quick mold change systems and method.
Background technology
Before the automobile of current pressing process, shelves glass power consumption only has 1/2 of dead load forming technique, and power consumption is low, reduces costs greatly.But the compacting stove in pressing process is limited to die change system, greatly wastes production capacity, constrain the reduction effect of cost.The die change system of present compacting stove is: after blowing out, pressing table more heats up after mold exchange after outputing cooling, and readjusts mould, and carrying out continuous seepage, mould replacing time 8 hours/time, this die change system is lost time greatly, seriously restricts production capacity.
Summary of the invention
The object of the present invention is to provide a kind of compacting stove quick mold change systems and die exchange thereof.
A kind of stove quick mold change systems of suppressing comprises controller, two die change stations, rotating disk, two pressing table and extends to the guide rail of production station of described two die change stations, at least one compacting stove from described rotating disk respectively, described pressing table can be controlled to move to described two die change stations, described rotating disk or described production station by controller, described rotating disk is for rotating described pressing table, described production station is produced for described pressing table, and described two die change stations are respectively used to for described pressing table more mold exchange.
In the preferred embodiment of described compacting stove quick mold change systems, the corresponding compacting stove of described two pressing table.
In the preferred embodiment of described compacting stove quick mold change systems, corresponding two the compacting stoves of described two pressing table, the production station of these two compacting stoves is positioned at the both sides of described rotating disk, connects described rotating disk respectively by described guide rail.
In the preferred embodiment of described compacting stove quick mold change systems, by described rotating disk to the guide rail of described die change station perpendicular to by the guide rail of described rotating disk to described production station.
In the preferred embodiment of described compacting stove quick mold change systems, described pressing table has drag chain, and the top of described rotating disk rotary support mechanism by holder suspension, and the drag chain of described rotary support mechanism to described two pressing table provides rotatable support respectively.
A kind of method of described compacting stove quick mold change systems that utilizes comprises:
First pressing table of described production station is outputed described rotating disk from the body of heater of compacting stove, make described turntable rotation to forward described first pressing table to the guide rail parallel corresponding with vacant die change station, described first pressing table is left for described vacant die change station;
The second pressing table waited at another die change station is reached described rotating disk, described rotating disk is rotated, so that described second pressing table is rotated to the guide rail parallel corresponding with body of heater, then drive described second pressing table into production station, just can produce afterwards.
The present invention realizes quick die change by increasing rotating disk, and can save space in large quantities.
Accompanying drawing explanation
The above and other features of the present invention, character and advantage become more obvious by passing through below in conjunction with the description of drawings and Examples, wherein:
Fig. 1 is the schematic diagram according to suppressing stove quick mold change systems in one embodiment of the invention;
Fig. 2 is the schematic diagram of middle according to another embodiment of the present invention compacting stove quick mold change systems.
Embodiment
Below in conjunction with specific embodiments and the drawings, the invention will be further described; set forth more details in the following description so that fully understand the present invention; but the present invention obviously can implement with multiple this alternate manner described that is different from; those skilled in the art can when doing similar popularization, deduction without prejudice to when intension of the present invention according to practical situations, therefore should with content constraints protection scope of the present invention of this specific embodiment.
As shown in Figure 1, compacting stove quick mold change systems comprises two die change stations 11, 12, rotating disk 4, two pressing table 31, 32, and autorotation disk 4 extends to two die change stations 11 respectively, 12, the guide rail 51 of the production station 21 of a compacting stove 2, 52, 53, compacting stove quick mold change systems also comprises not shown controller, controller is used for vacant pressing table 31, 32 move, also rotate for vacant rotating disk 4, pressing table 31, 32 can be controlled to move to two die change stations 11 or 12 by controller, rotating disk 4 or production station 21, rotating disk 4 is for rotating pressing table 31, 32, produce station 21 to produce for pressing table 31 or 32, two die change stations 11, 12 are respectively used to for pressing table 31, 32 more mold exchanges.
Rotating disk 4 comprises the rotatable rotating disk arranged, and this rotating disk can be driven by motor or other drive units, and this drive unit is controlled by aforesaid controller.
When compacting stove 2 is produced, glass is by not shown upper slice mechanical manipulator upper slice, heated by body of heater 20 and arrive pressing table 31 after transmission, glass-forming die is provided with in pressing table 31, it generally includes punch and pressing annular, by shuttle glass will be connect away after glass compression moulding and be placed into delivery roll carries out cooling after and complete pressing step, glass is transmitted according to the direction in Fig. 1 shown in arrow.In other embodiments of the invention, compacting stove can change the moulding process of glass, and the present invention is not limited to the concrete structure of compacting stove and relevant technique thereof.
Below, composition graphs 1 describes the method utilizing aforementioned compacting stove quick mold change systems, for the ease of difference, two pressing table 31,32 are distinguished as the first pressing table 31, second pressing table 32, this difference is only used to be convenient to describe, to its physical meaning without any restriction, such as, as after description in, first, second use can be exchanged, and the method comprises:
First pressing table 31 of producing station 21 is outputed rotating disk 4 from the body of heater of compacting stove 2, rotating disk 4 is rotated to forward the first pressing table 31 to the guide rail 51 corresponding with vacant die change station 11 parallel, the first pressing table 31 is left for vacant die change station 11;
The second pressing table 32 waited at another die change station 12 is reached rotating disk 4, rotating disk 4 is rotated, parallel so that the second pressing table 32 is rotated to the guide rail 53 corresponding with body of heater, then the second pressing table 32 is driven into production station 21, just can produce afterwards.
In the embodiment shown in fig. 1, suppress stove quick mold change systems and comprise two pressing table with a corresponding compacting stove 2.In the embodiment shown in Figure 2, compacting stove quick mold change systems also can comprise three pressing table, corresponding two compacting stoves 2,6, and the production station 21,61 of two compacting stoves 2,6 is positioned at the both sides of rotating disk 4, connects rotating disk 4 respectively by guide rail 53,54.
In preferred scheme, guide rail 51,52 is perpendicular to guide rail 53, and rotating disk 4 90-degree rotation just can switch to aims at different guide rail.
Continue with reference to Fig. 1, pressing table 31 or 32 has not shown drag chain, this drag chain may be used for arranging the circuits such as cable, rotary support mechanism 42 is suspended on by support 41 (Fig. 1 is plan view) above rotating disk 4, the drag chain of rotary support mechanism 42 to two pressing table 31,32 provides rotatable support respectively, rotary support mechanism 42 is two independently bearings in one embodiment of this invention, and drag chain is fixed on the outer ring of corresponding bearing.
In the aforementioned embodiment, by rotating disk and 3 stations, 2 pressing table realize the quick switching of mould, reduce mould replacing time greatly, and in the practice of contriver, mould replacing time can reduce 6 hours at every turn, and it also saves space, can save the area 400 squares.And be not limited to single device according to embodiments of the invention, reproducible popularization, schematically illustrated by following calculating:
Former compacting stove only has a pressing table, and produce during die change and must shut down 8 hours for a long time, and achieve quick die change according to embodiments of the invention, mould replacing time can reduce to 2 hours;
A) the quick die change increment time
Calculation formula=1.2* ((before improving the rear mould replacing time of mould replacing time-improvement) * monthly die change number of times * 3600S/ productive temp) * increment=(8H-2H) * 30*3600S/24S* (73.08 yuan-55.85 yuan) * December=5,580,000 yuan/year
B) quick mold change systems cost saving
Calculation formula=traditional pressing table rotational system expense-my department manufactures and designs expense
=(350,000 dollars * 6.2 yuan/U.S. dollar)-43 ten thousand=1,740,000
C) floor space 400 square metres is saved.
Although the present invention with preferred embodiment openly as above, it is not that any those skilled in the art without departing from the spirit and scope of the present invention, can make possible variation and amendment for limiting the present invention.Therefore, every content not departing from technical solution of the present invention, any amendment done above embodiment according to technical spirit of the present invention, equivalent variations and modification, all fall within protection domain that the claims in the present invention define.
Claims (6)
1. suppress stove quick mold change systems, it is characterized in that, comprise controller, two die change stations, rotating disk, two pressing table and extend to the guide rail of production station of described two die change stations, at least one compacting stove from described rotating disk respectively, described pressing table can be controlled to move to described two die change stations, described rotating disk or described production station by controller, described rotating disk is for rotating described pressing table, described production station is produced for described pressing table, and described two die change stations are respectively used to for described pressing table more mold exchange.
2. compacting stove quick mold change systems as claimed in claim 1, is characterized in that, the corresponding compacting stove of described two pressing table.
3. compacting stove quick mold change systems as claimed in claim 1, is characterized in that, corresponding two the compacting stoves of described two pressing table, the production station of these two compacting stoves is positioned at the both sides of described rotating disk, connects described rotating disk respectively by described guide rail.
4. compacting stove quick mold change systems as claimed in claim 1, is characterized in that, by described rotating disk to the guide rail of described die change station perpendicular to by the guide rail of described rotating disk to described production station.
5. compacting stove quick mold change systems as claimed in claim 1, it is characterized in that, described pressing table has drag chain, and the top of described rotating disk rotary support mechanism by holder suspension, and the drag chain of described rotary support mechanism to described two pressing table provides rotatable support respectively.
6. as described in claim 1 to 5, suppress the die exchange of stove quick mold change systems for one kind, it is characterized in that, comprise: the first pressing table of described production station is outputed described rotating disk from the body of heater of compacting stove, make described turntable rotation to forward described first pressing table to the guide rail parallel corresponding with vacant die change station, described first pressing table is left for described vacant die change station;
The second pressing table waited at another die change station is reached described rotating disk, described rotating disk is rotated, so that described second pressing table is rotated to the guide rail parallel corresponding with body of heater, then drive described second pressing table into production station, just can produce afterwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610015296.3A CN105439430B (en) | 2016-01-11 | 2016-01-11 | Suppress furnace quick mold change systems and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610015296.3A CN105439430B (en) | 2016-01-11 | 2016-01-11 | Suppress furnace quick mold change systems and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105439430A true CN105439430A (en) | 2016-03-30 |
| CN105439430B CN105439430B (en) | 2019-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610015296.3A Active CN105439430B (en) | 2016-01-11 | 2016-01-11 | Suppress furnace quick mold change systems and method |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6173587B1 (en) * | 1997-11-20 | 2001-01-16 | Glasstech, Inc. | Method for installing mold assembly |
| CN103391901A (en) * | 2011-02-24 | 2013-11-13 | 康宁股份有限公司 | Apparatus and method for mass producing 3D articles from 2D glass-containing sheets |
| CN205347202U (en) * | 2016-01-11 | 2016-06-29 | 福耀集团（上海）汽车玻璃有限公司 | Suppression stove quick die change system |
-
2016
- 2016-01-11 CN CN201610015296.3A patent/CN105439430B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6173587B1 (en) * | 1997-11-20 | 2001-01-16 | Glasstech, Inc. | Method for installing mold assembly |
| CN103391901A (en) * | 2011-02-24 | 2013-11-13 | 康宁股份有限公司 | Apparatus and method for mass producing 3D articles from 2D glass-containing sheets |
| CN205347202U (en) * | 2016-01-11 | 2016-06-29 | 福耀集团（上海）汽车玻璃有限公司 | Suppression stove quick die change system |
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| CN105439430B (en) | 2019-03-22 |
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