CN105436891A - Round steel fracturing device - Google Patents
Round steel fracturing device Download PDFInfo
- Publication number
- CN105436891A CN105436891A CN201510949075.9A CN201510949075A CN105436891A CN 105436891 A CN105436891 A CN 105436891A CN 201510949075 A CN201510949075 A CN 201510949075A CN 105436891 A CN105436891 A CN 105436891A
- Authority
- CN
- China
- Prior art keywords
- round steel
- material cutting
- cylinder
- conveying roller
- cutting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Accessories And Tools For Shearing Machines (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to the field of mechanical processing equipment, particularly to a round steel fracturing device. The round steel fracturing device comprises a feeding mechanism, a transmission mechanism, a cutting mechanism, a fracturing mechanism, a material receiving mechanism and an electronic control system, wherein the feeding mechanism comprises an oblique placing table and baffle plates at the lowest end of the oblique plane of the placing table; the transmission mechanism comprises a transmission frame body, a plurality of transport rollers used for transporting round steel, and transport roller frames; the cutting mechanism comprises a plasma cutting machine used for cutting, and rotating wheels used for rotating round steel; the fracturing mechanism comprises a stamping cylinder and a table; the material receiving mechanism comprises a material frame, a flush plate and a pushing cylinder; and the flush plate can perform reciprocating motion in the axial direction of the round steel in the material frame under the action of the pushing cylinder. According to the round steel fracturing device, a stamping fracturing manner is adopted, so that the efficiency is higher, and the fracturing production efficiency is improved.
Description
Technical field
The present invention relates to machining equipment field, be specifically related to a kind of round steel material cutting device.
Background technology
Along with the development of steel processing industry, also more and more higher to the requirement of steel processing equipment, current round steel cuts off under device efficiency, and automaticity is low, and operative measures greatly, is not suitable for modern processing.Such as, a kind of round steel stage apparatus disclosed in CN204075344U, there are some shortcomings in it: 1, cut off efficiency low, speed is slow; 2, automaticity is low, cannot complete the round steel after to cut-out and automatically pack; 3, cutting blade expends greatly, dust is many.
Summary of the invention
Object of the present invention is the problem in order to solve in background technology, provides a kind of round steel material cutting device.
Above-mentioned technical purpose of the present invention is achieved by the following technical programs:
A kind of round steel material cutting device, comprising: feed mechanism, transmission mechanism, cutting mechanism, material cutting-off mechanism, material receiving mechanism and electric-control system, feed mechanism and material cutting-off mechanism are separately positioned on the two ends of transmission mechanism, and material receiving mechanism is arranged on the side of material cutting-off mechanism;
Described feed mechanism comprises, the baffle plate put material platform, put material platform inclined-plane least significant end of inclination;
Described transmission mechanism comprises, transmission support body, some for carrying the conveying roller of round steel, connects transmission support body and conveying roller and makes conveying roller can relative to the transmission support body upper surface conveying roller frame that move up and down;
Described cutting mechanism is arranged on the transmission support body of described transmission mechanism near described material cutting-off mechanism place, comprises, for the CUT that cuts and the moving runner for rotating round steel;
Described material cutting-off mechanism comprises, for the punching cylinder of punching press fracture and the case platform in order to accept round steel;
Described material receiving mechanism comprises, for splicing bin, be located at bin side and the perpendicular concordant plate of the axis of putting with round steel in bin and the propelling movement cylinder that is connected to bin side with concordant backboard, described concordant plate, under the effect pushing cylinder, can reciprocatingly move along the axis of round steel in bin;
Described electric-control system comprises, be connected to control the baffle plate cylinder that baffle plate moves up and down, the conveying motor driving conveying roller to rotate, the conveying roller frame cylinder driving conveying roller frame to move up and down with baffle plate, drive the rotary electric machine of moving runner, be arranged on position sensor between CUT and material cutting-off mechanism and in order to control and receive above-mentioned baffle plate cylinder, carry motor, the Programmable Logic Controller of conveying roller frame cylinder, rotary electric machine, position sensor, punching cylinder and propelling movement cylinder signal.
Under the program of Programmable Logic Controller setting, control baffle plate cylinder and handle baffle plate downslide, round steel is made to roll into transmission mechanism from the material platform of putting tilted, roll stand cylinder holds up conveying roller frame, conveying roller is under conveying motor drives, round steel is delivered to cutting mechanism, roll stand cylinder puts down conveying roller frame, by round steel support on moving runner, rotary electric machine drives moving runner to control round steel and rotates, CUT is made to cut out the groove of degree of depth 2mm at the excircle of round steel, after having cut, roll stand cylinder holds up conveying roller frame again, conveying roller is under conveying motor drives, by position sensor command range, round steel is delivered to material cutting-off mechanism, under the effect of punching cylinder, round steel is thrust, round steel falls into material receiving mechanism subsequently, and alignd by concordant plate.
As preferably, also be provided with the guide roller for leading between described cutting mechanism and material cutting-off mechanism, the axis of described guide roller is vertical with the throughput direction of round steel, and described guide roller two group is separately positioned on the both sides of round steel course, in order to stable round steel course, ensure to thrust effect.
As preferably, the cutting head of described CUT and horizontal direction are an inclination angle, in order to control cutting spark splashing direction.
As preferably, described punching cylinder is also connected with for showing and regulating it to thrust the air-source treater of air pressure, in order to control to thrust pressure, more stable thrusts effect to obtain.
As preferably, described case platform surface tilts to described material receiving mechanism, makes the round steel after thrusting automatically can roll into material receiving mechanism.
As preferably, be connected with drift bottom described punching cylinder, one end that drift directly acts on round steel is provided with soft cushion pad, prevents from thrusting in process and destroys round steel surface.
As preferably, the opposite side of described bin flush relative plate is provided with for coordinating concordant plate to the follow block of its round steel.
As preferably, described electric-control system also comprises console and siren.
As preferably, also dust absorbing device is provided with outside described cutting mechanism, comprise opening towards the dust collecting opening of CUT, the air exhauster be connected with dust collecting opening, export with air exhauster the dust flue and disposal box that are connected, in order to the dedusting of CUT, ensure cutting effect.
In sum, beneficial effect of the present invention:
1. a kind of round steel material cutting device of the present invention solves traditional shearing device needs whole section to cut off waste material, cutoff wheel expends greatly, dust is many problem.
2. a kind of round steel material cutting device of the present invention adopts the mode thrust, and efficiency is higher, improves fracture production efficiency.
3. round steel outer toroid is first cut out a notch by cutting mechanism and thrusts by a kind of round steel material cutting device of the present invention, makes end face regular.
4. the material receiving mechanism of a kind of round steel material cutting device of the present invention, can be automatically concordant by round steel, facilitates packaging and transport.
5. a kind of round steel material cutting device automaticity of the present invention is high, and operating efficiency is high, decreases the amount of labour of workman.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of feed mechanism in the present invention;
Fig. 3 is the structural representation of transmission mechanism and cutting mechanism in the present invention;
Fig. 4 is the structural representation of material cutting-off mechanism in the present invention and material receiving mechanism
Fig. 5 is the structural representation of embodiment 2 in the present invention.
Detailed description of the invention
Following specific embodiment is only explanation of the invention; it is not limitation of the present invention; those skilled in the art can make to the present embodiment the amendment not having creative contribution as required after reading this description, as long as but be all subject to the protection of Patent Law in right of the present invention.
Below in conjunction with accompanying drawing, with embodiment, the present invention is described in detail.
Embodiment 1:
According to Fig. 1 ~ Fig. 4, a kind of round steel material cutting device, comprise: feed mechanism 1, transmission mechanism 2, cutting mechanism 3, material cutting-off mechanism 4, material receiving mechanism 5 and electric-control system 6, feed mechanism 1 and material cutting-off mechanism 4 are separately positioned on the two ends of transmission mechanism 2, and material receiving mechanism 5 is arranged on the side of material cutting-off mechanism 4;
Feed mechanism 1 comprises, the baffle plate 12 put material platform 11, put material platform 11 inclined-plane least significant end of inclination;
Transmission mechanism 2 comprises, transmission support body 21, some for carrying the conveying roller 22 of round steel 7, connects transmission support body 21 and conveying roller 21 and makes conveying roller 21 can relative to the transmission support body 21 upper surface conveying roller frame 23 that move up and down;
Cutting mechanism 3 is arranged on the transmission support body 21 of transmission mechanism 2 near material cutting-off mechanism 4 place, comprises, for the CUT 31 that cuts and the moving runner 32 for rotating round steel 7;
Material cutting-off mechanism 4 comprises, for the punching cylinder 41 of punching press fracture and the case platform 42 in order to accept round steel 7;
Material receiving mechanism 5 comprises, for splicing bin 51, be located at bin 51 side and the perpendicular concordant plate 52 of the axis of putting with round steel 7 in bin 51 and with the concordant plate 52 propelling movement cylinder 53 that is connected of bin 51 side dorsad, concordant plate 52, under the effect pushing cylinder 53, can reciprocatingly move along the axis of round steel 7 in bin 51;
Electric-control system 6 comprises, be connected to control the baffle plate cylinder that baffle plate 12 moves up and down, the conveying motor driving conveying roller 21 to rotate, the conveying roller frame cylinder driving conveying roller frame 23 to move up and down with baffle plate 12, drive the rotary electric machine of moving runner 32, be arranged on position sensor between CUT 31 and material cutting-off mechanism 4 and in order to control and receive above-mentioned baffle plate cylinder, carry motor, conveying roller frame cylinder, rotary electric machine, position sensor, punching cylinder 41 and push the Programmable Logic Controller of cylinder 53 signal.
Under the program of Programmable Logic Controller setting, control baffle plate cylinder manipulation baffle plate 12 to glide, round steel 7 is made to roll into transmission mechanism 2 from the material platform 11 of putting tilted, roll stand cylinder holds up conveying roller frame 23, conveying roller 21 is under conveying motor drives, round steel 7 is delivered to cutting mechanism 3, roll stand cylinder puts down conveying roller frame 23, by round steel 7 support on moving runner 32, rotary electric machine drives moving runner 32 to control round steel 7 and rotates, CUT 31 is made to cut out the groove of degree of depth 2mm at the excircle of round steel 7, after having cut, roll stand cylinder holds up conveying roller frame 23 again, conveying roller 21 is under conveying motor drives, by position sensor command range, round steel 7 is delivered to material cutting-off mechanism 4, under the effect of punching cylinder 41, round steel 7 is thrust, round steel 7 falls into material receiving mechanism 5 subsequently, and alignd by concordant plate 52.
The guide roller 24 for leading also is provided with between cutting mechanism 3 and material cutting-off mechanism 4, the axis of guide roller 24 is vertical with the throughput direction of round steel 7, guide roller 24 two one group is separately positioned on the both sides of round steel 7 course, in order to stable round steel 7 course, ensures to thrust effect.Punching cylinder 41 is also connected with for showing and regulating it to thrust the air-source treater of air pressure, in order to control to thrust pressure, more stable thrusts effect to obtain.Case platform 42 surface tilts to material receiving mechanism 5, makes the round steel after thrusting 7 can automatically roll into material receiving mechanism 5.Be connected with drift bottom punching cylinder 41, one end that drift directly acts on round steel is provided with soft cushion pad, prevents from thrusting in process destroying round steel 7 surface.The opposite side of bin 51 flush relative plate 52 is provided with for coordinating concordant plate 52 to the follow block of its round steel 7.Electric-control system 6 also comprises console 61 and siren 62.
Embodiment 2:
Be with above-described embodiment 1 difference, according to Fig. 5, the cutting head of CUT 31 and horizontal direction are an inclination angle, in order to control cutting spark splashing direction, dust absorbing device 8 is also provided with outside cutting mechanism 3, comprise opening towards the dust collecting opening 81 of CUT 31, the air exhauster be connected with dust collecting opening 81, export with air exhauster the dust flue 82 and disposal box 83 that are connected, in order to the dedusting of CUT 31, ensure cutting effect.
Claims (9)
1. a round steel material cutting device, it is characterized in that, comprise: feed mechanism (1), transmission mechanism (2), cutting mechanism (3), material cutting-off mechanism (4), material receiving mechanism (5) and electric-control system (6), feed mechanism (1) and material cutting-off mechanism (4) are separately positioned on the two ends of transmission mechanism (2), and material receiving mechanism (5) is arranged on the side of material cutting-off mechanism (4);
Described feed mechanism (1) comprises, the baffle plate (12) put material platform (11), put material platform (11) inclined-plane least significant end of inclination;
Described transmission mechanism (2) comprises, transmission support body (21), some for carrying the conveying roller (22) of round steel (7), connect transmission support body (21) and conveying roller (21) and make conveying roller (21) can relative to transmitting support body (21) the upper surface conveying roller frame (23) that move up and down;
The transmission support body (21) that described cutting mechanism (3) is arranged on described transmission mechanism (2), near described material cutting-off mechanism (4) place, comprises, for the CUT (31) that cuts and the moving runner (32) for rotating round steel (7);
Described material cutting-off mechanism (4) comprises, for the punching cylinder (41) of punching press fracture and the case platform (42) in order to accept round steel (7);
Described material receiving mechanism (5) comprises, for splicing bin (51), be located at bin (51) side and the perpendicular concordant plate (52) of the axis of putting with bin (51) interior round steel (7) and with concordant plate (52) the propelling movement cylinder (53) that is connected of bin (51) side dorsad, described concordant plate (52), under the effect pushing cylinder (53), can reciprocatingly move along the axis of bin (51) interior round steel (7);
Described electric-control system (6) comprises, be connected to control the baffle plate cylinder that baffle plate (12) moves up and down with baffle plate (12), drive the conveying motor that conveying roller (21) rotates, drive the conveying roller frame cylinder that conveying roller frame (23) moves up and down, drive the rotary electric machine of moving runner (32), be arranged on position sensor between CUT (31) and material cutting-off mechanism (4) and in order to control and to receive above-mentioned baffle plate cylinder, conveying motor, conveying roller frame cylinder, rotary electric machine, position sensor, the Programmable Logic Controller of punching cylinder (41) and propelling movement cylinder (53) signal.
2. a kind of round steel material cutting device according to claim 1, it is characterized in that, the guide roller for leading also is provided with between described cutting mechanism (3) and material cutting-off mechanism (4), the axis of described guide roller is vertical with the throughput direction of round steel (7), and described guide roller two group is separately positioned on the both sides of round steel (7) course.
3. a kind of round steel material cutting device according to claim 1, is characterized in that, the cutting head of described CUT (31) and horizontal direction are an inclination angle.
4. a kind of round steel material cutting device according to claim 1, is characterized in that, described punching cylinder (41) is also connected with for showing and regulating it to thrust the air-source treater of air pressure.
5. a kind of round steel material cutting device according to claim 1, is characterized in that, described case platform (42) surface tilts to described material receiving mechanism (5).
6. a kind of round steel material cutting device according to claim 1, is characterized in that, described punching cylinder (41) bottom is connected with drift, and one end that drift directly acts on round steel is provided with soft cushion pad.
7. a kind of round steel material cutting device according to claim 1, is characterized in that, the opposite side of described bin (51) flush relative plate (52) is provided with for coordinating concordant plate (52) to the follow block of its round steel (7).
8. a kind of round steel material cutting device according to claim 1, is characterized in that, described electric-control system (6) also comprises console (61) and siren (62).
9. a kind of round steel material cutting device according to claim 2, it is characterized in that, described cutting mechanism (3) outside is also provided with dust absorbing device (8), comprises opening towards the dust collecting opening (81) of CUT (31), the air exhauster be connected with dust collecting opening (81), export with air exhauster the dust flue (82) and disposal box (83) that are connected.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510949075.9A CN105436891B (en) | 2015-12-18 | 2015-12-18 | A kind of round steel material cutting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510949075.9A CN105436891B (en) | 2015-12-18 | 2015-12-18 | A kind of round steel material cutting device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105436891A true CN105436891A (en) | 2016-03-30 |
| CN105436891B CN105436891B (en) | 2018-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510949075.9A Active CN105436891B (en) | 2015-12-18 | 2015-12-18 | A kind of round steel material cutting device |
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| CN (1) | CN105436891B (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322090A (en) * | 2017-08-17 | 2017-11-07 | 浙江晨雕机械有限公司 | A kind of full-automatic ends cutting streamline of high ferro axletree |
| CN107363541A (en) * | 2017-09-01 | 2017-11-21 | 安徽师范大学 | A kind of ring flange automatic assembly line |
| CN107971755A (en) * | 2017-12-26 | 2018-05-01 | 武汉泛洲中越合金有限公司 | A kind of bar detection device and its method |
| CN108705137A (en) * | 2018-07-05 | 2018-10-26 | 苏州大学张家港工业技术研究院 | Pipe fitting automatically delivers cutting equipment |
| CN109277507A (en) * | 2018-10-23 | 2019-01-29 | 海盐三马标准件有限公司 | A kind of nut high speed warm forging molding machine |
| CN109482622A (en) * | 2018-12-25 | 2019-03-19 | 天津大强钢铁有限公司 | Rail decomposer |
| CN113649928A (en) * | 2021-07-26 | 2021-11-16 | 中国科学院金属研究所 | Alloy bar material quantitative cutting automatic line |
| CN113695668A (en) * | 2021-07-26 | 2021-11-26 | 中国科学院金属研究所 | Full-automatic unloader is used in cutting of alloy bar ration |
| CN114192638A (en) * | 2021-07-27 | 2022-03-18 | 天津泳波自动化科技有限公司 | Conveying system and pipe material indent equipment |
| CN116853727A (en) * | 2023-09-05 | 2023-10-10 | 潍坊特钢集团有限公司 | Hot rolling round steel loading attachment |
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| CN204639617U (en) * | 2015-05-27 | 2015-09-16 | 苏州工业园区金鑫模具制造有限公司 | A kind of aluminum pipe system of processing of DEMO technique |
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| CN2141740Y (en) * | 1992-10-29 | 1993-09-08 | 郑庆祥 | Scrap and dust suction machine |
| US5762542A (en) * | 1993-12-14 | 1998-06-09 | Grobi A/S | Edge grinder for mechanically rounding off edges of structural members |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322090A (en) * | 2017-08-17 | 2017-11-07 | 浙江晨雕机械有限公司 | A kind of full-automatic ends cutting streamline of high ferro axletree |
| CN107363541A (en) * | 2017-09-01 | 2017-11-21 | 安徽师范大学 | A kind of ring flange automatic assembly line |
| CN107971755B (en) * | 2017-12-26 | 2023-10-27 | 武汉泛洲中越合金有限公司 | Bar detection equipment and method thereof |
| CN107971755A (en) * | 2017-12-26 | 2018-05-01 | 武汉泛洲中越合金有限公司 | A kind of bar detection device and its method |
| CN108705137A (en) * | 2018-07-05 | 2018-10-26 | 苏州大学张家港工业技术研究院 | Pipe fitting automatically delivers cutting equipment |
| CN108705137B (en) * | 2018-07-05 | 2023-12-19 | 苏州大学张家港工业技术研究院 | Automatic conveying and cutting equipment for pipe fittings |
| CN109277507A (en) * | 2018-10-23 | 2019-01-29 | 海盐三马标准件有限公司 | A kind of nut high speed warm forging molding machine |
| CN109482622A (en) * | 2018-12-25 | 2019-03-19 | 天津大强钢铁有限公司 | Rail decomposer |
| CN113649928A (en) * | 2021-07-26 | 2021-11-16 | 中国科学院金属研究所 | Alloy bar material quantitative cutting automatic line |
| CN113649928B (en) * | 2021-07-26 | 2022-08-09 | 中国科学院金属研究所 | Alloy bar material quantitative cutting automatic line |
| CN113695668A (en) * | 2021-07-26 | 2021-11-26 | 中国科学院金属研究所 | Full-automatic unloader is used in cutting of alloy bar ration |
| CN114192638A (en) * | 2021-07-27 | 2022-03-18 | 天津泳波自动化科技有限公司 | Conveying system and pipe material indent equipment |
| CN114192638B (en) * | 2021-07-27 | 2024-05-07 | 天津泳波自动化科技有限公司 | Conveying system and pipe material pressing groove equipment |
| CN116853727A (en) * | 2023-09-05 | 2023-10-10 | 潍坊特钢集团有限公司 | Hot rolling round steel loading attachment |
| CN116853727B (en) * | 2023-09-05 | 2023-11-10 | 潍坊特钢集团有限公司 | Hot rolling round steel loading attachment |
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| Publication number | Publication date |
|---|---|
| CN105436891B (en) | 2018-03-30 |
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