CN105436841A - Producing method of transmission shaft - Google Patents
Producing method of transmission shaft Download PDFInfo
- Publication number
- CN105436841A CN105436841A CN201510996292.3A CN201510996292A CN105436841A CN 105436841 A CN105436841 A CN 105436841A CN 201510996292 A CN201510996292 A CN 201510996292A CN 105436841 A CN105436841 A CN 105436841A
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- CN
- China
- Prior art keywords
- chamfering
- diameter end
- carried out
- workpiece
- lathing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/14—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass gear parts, e.g. gear wheels
Abstract
A producing method of a transmission shaft comprises the following steps: 1), powder metallurgy; 2), hot extrusion; 3), preparation of a blank of a press die conforming to the step 5); 4) annealing treatment to the blank; 5), cold extrusion and crushing for thickening to the blank; 6), center hole punching to the blank crushed to be thicken, chamfering after chambering, and cylindrical lathing later on; 7), cold squeezing to splines of workpieces; 8), surface lathing and chamfering to the workpieces later; 9), lathing away over long parts at the minor diameter ends of the workpieces and chamfering after coarse surface lathing; 10), cylindrical lathing to excircles at the major diameter ends of the workpieces, lathing to obtain required shapes, grooving in the near end surface positions of the outer round surfaces at the minor diameter ends, and chamfering to center holes in the minor diameter ends at the same time; 11), chamfering and inner hole reaming to completely treated workpieces, and then obtaining finished products. Compared with the prior art, the producing method provided by the invention has the advantages that working procedure time is saved, raw materials are saved, the rate of finished products is relatively higher, and the cost is relatively low.
Description
Method field:
The invention belongs to vehicle body fittings field, particularly relate to a kind of production method of power transmission shaft.
Background technology:
In prior art, the step of the production method of power transmission shaft is generally: first carry out shaping stock by common casting process; Finally by shaping for cast turning.But due to the cast that stock is common, material structure and crystal density loose, easily affect the quality of product, therefore yield rate is lower, and cost is high.
Summary of the invention:
The present invention is directed to the production method that above problem provides the more senior lower-cost power transmission shaft of a kind of yield rate.
The present invention overcomes the above problems technical scheme used: the production method providing a kind of driving member, and it comprises the following steps:
1) adopt water atomization to obtain powder of stainless steel and carry out mold pressing, isostatic cool pressing system under 0.5 ~ 1kPa pressure, the time is 2 ~ 4h;
2) isostatic cool pressing base sinter molding in a vacuum furnace at 1315 ~ 1355 DEG C of temperature;
3) by step 2) shaping blank tack and turning on instrument lathe, make and meet step 5) stock of die of press;
4) by step 3) stock in high temperature 600 ~ 800 DEG C annealing, temperature retention time is 12h, when stove is as cold as below 200 DEG C subsequently, air cooling of coming out of the stove;
5) by step 4) stock after process forcing press on that bigger diameter end is carried out cold extrusion is thick;
6) by the stock centering on instrument lathe after thick for pressure, and after centre bore reaming, chamfering is carried out, turning subsequently to the centre bore of bigger diameter end and end face angle, then chamfering is carried out to the centre bore of miner diameter end;
7) by step 6) workpiece that processes punch press on the process of cold-extruded spline is carried out to the centre bore of the nearly bigger diameter end of miner diameter end;
8) subsequently on instrument lathe by step 7) the rough turn plane of end face of workpiece bigger diameter end that processes carry out chamfering;
9) again on instrument lathe by part car long for workpiece miner diameter end except and chamfering after rough turn plane;
10) on numerically controlled lathe, turning is carried out to the cylindrical of the bigger diameter end of workpiece, the shape needed for car becomes, and groove is cut to the position of miner diameter end periphery proximal end face, chamfering is carried out to the centre bore of miner diameter end simultaneously;
11) on numerically controlled lathe by step 10) workpiece that processes carries out flat head chamfering and is finished product after expanding endoporus.
Described numerically controlled lathe is high-precision numerically controlled lathe.
After adopting above method, the present invention compared with prior art, owing to adopting powder metallurgical technique to instead of original casting process, it is less that allowance can stay, and eliminates the activity time of a large amount of equating surpluses, and save raw material, and owing to being carried out cold extrusion forming again after powder metallurgical technique, the structure of material and crystal density are all higher, constant product quality, therefore yield rate of the present invention is higher, and cost is lower.
Detailed description of the invention:
Below in conjunction with detailed description of the invention, the present invention is described further:
Embodiment one
A production method for driving member, it comprises the following steps:
1) adopt water atomization to obtain powder of stainless steel and carry out mold pressing, isostatic cool pressing system under 1kPa pressure, the time is 2h;
2) isostatic cool pressing base sinter molding in a vacuum furnace at 1315 DEG C of temperature;
3) by step 2) shaping blank tack and turning on instrument lathe, make and meet step 5) stock of die of press;
4) by step 3) stock in intermediate frequency furnace, be heated to 800 DEG C, temperature retention time is 6h, and stove is as cold as 680 DEG C subsequently, then is incubated 10h, when stove is as cold as below 200 DEG C subsequently, air cooling of coming out of the stove;
5) by step 4) stock after process forcing press on that bigger diameter end is carried out cold extrusion is thick;
6) by the stock centering on instrument lathe after thick for pressure, and after centre bore reaming, chamfering is carried out, turning subsequently to the centre bore of bigger diameter end and end face angle, then chamfering is carried out to the centre bore of miner diameter end;
7) by step 6) workpiece that processes punch press on the process of cold-extruded spline is carried out to the centre bore of the nearly bigger diameter end of miner diameter end;
8) subsequently on instrument lathe by step 7) the rough turn plane of end face of workpiece bigger diameter end that processes carry out chamfering;
9) again on instrument lathe by part car long for workpiece miner diameter end except and chamfering after rough turn plane;
10) on numerically controlled lathe, turning is carried out to the cylindrical of the bigger diameter end of workpiece, the shape needed for car becomes, and groove is cut to the position of miner diameter end periphery proximal end face, chamfering is carried out to the centre bore of miner diameter end simultaneously;
11) on numerically controlled lathe by step 10) workpiece that processes carries out flat head chamfering and is finished product after expanding endoporus.
Embodiment two
A production method for driving member, it comprises the following steps:
1) adopt water atomization to obtain powder of stainless steel and carry out mold pressing, isostatic cool pressing system under 0.5kPa pressure, the time is 4h;
2) isostatic cool pressing base sinter molding in a vacuum furnace at 1355 DEG C of temperature;
3) by step 2) shaping blank tack and turning on instrument lathe, make and meet step 5) stock of die of press;
4) by step 3) stock in intermediate frequency furnace, be heated to 780 DEG C, temperature retention time is 8h, and stove is as cold as 600 DEG C subsequently, then is incubated 8h, when stove is as cold as below 200 DEG C subsequently, air cooling of coming out of the stove;
5) by step 4) stock after process forcing press on that bigger diameter end is carried out cold extrusion is thick;
6) by the stock centering on instrument lathe after thick for pressure, and after centre bore reaming, chamfering is carried out, turning subsequently to the centre bore of bigger diameter end and end face angle, then chamfering is carried out to the centre bore of miner diameter end;
7) by step 6) workpiece that processes punch press on the process of cold-extruded spline is carried out to the centre bore of the nearly bigger diameter end of miner diameter end;
8) subsequently on instrument lathe by step 7) the rough turn plane of end face of workpiece bigger diameter end that processes carry out chamfering;
9) again on instrument lathe by part car long for workpiece miner diameter end except and chamfering after rough turn plane;
10) on numerically controlled lathe, turning is carried out to the cylindrical of the bigger diameter end of workpiece, the shape needed for car becomes, and groove is cut to the position of miner diameter end periphery proximal end face, chamfering is carried out to the centre bore of miner diameter end simultaneously;
11) on numerically controlled lathe by step 10) workpiece that processes carries out flat head chamfering and is finished product after expanding endoporus.
Embodiment three
A production method for driving member, it comprises the following steps:
1) adopt water atomization to obtain powder of stainless steel and carry out mold pressing, isostatic cool pressing system under 0.7kPa pressure, the time is 3h;
2) isostatic cool pressing base sinter molding in a vacuum furnace at 1335 DEG C of temperature;
3) by step 2) shaping blank tack and turning on instrument lathe, make and meet step 5) stock of die of press;
4) by step 3) stock in intermediate frequency furnace, be heated to 680 DEG C, temperature retention time is 10h, and stove is as cold as 600 DEG C subsequently, then is incubated 6h, when stove is as cold as below 200 DEG C subsequently, air cooling of coming out of the stove;
5) by step 4) stock after process forcing press on that bigger diameter end is carried out cold extrusion is thick;
6) by the stock centering on instrument lathe after thick for pressure, and after centre bore reaming, chamfering is carried out, turning subsequently to the centre bore of bigger diameter end and end face angle, then chamfering is carried out to the centre bore of miner diameter end;
7) by step 6) workpiece that processes punch press on the process of cold-extruded spline is carried out to the centre bore of the nearly bigger diameter end of miner diameter end;
8) subsequently on instrument lathe by step 7) the rough turn plane of end face of workpiece bigger diameter end that processes carry out chamfering;
9) again on instrument lathe by part car long for workpiece miner diameter end except and chamfering after rough turn plane;
10) on numerically controlled lathe, turning is carried out to the cylindrical of the bigger diameter end of workpiece, the shape needed for car becomes, and groove is cut to the position of miner diameter end periphery proximal end face, chamfering is carried out to the centre bore of miner diameter end simultaneously;
11) on numerically controlled lathe by step 10) workpiece that processes carries out flat head chamfering and is finished product after expanding endoporus.
Above embodiment is only better embodiment of the present invention, the present invention has also allowed other to change, all in the scope of claim 1, all in the protection domain of claim of the present invention.
Claims (2)
1. a production method for power transmission shaft, is characterized in that: it comprises the following steps:
1) adopt water atomization to obtain powder of stainless steel and carry out mold pressing, isostatic cool pressing system under 0.5 ~ 1kPa pressure, the time is 2 ~ 4h;
2) isostatic cool pressing base sinter molding in a vacuum furnace at 1315 ~ 1355 DEG C of temperature;
3) by step 2) shaping blank tack and turning on instrument lathe, make and meet step 5) stock of die of press;
4) by step 3) stock in high temperature 600 ~ 800 DEG C annealing, temperature retention time is 12h, when stove is as cold as below 200 DEG C subsequently, air cooling of coming out of the stove;
5) by step 4) stock after process forcing press on that bigger diameter end is carried out cold extrusion is thick;
6) by the stock centering on instrument lathe after thick for pressure, and after centre bore reaming, chamfering is carried out, turning subsequently to the centre bore of bigger diameter end and end face angle, then chamfering is carried out to the centre bore of miner diameter end;
7) by step 6) workpiece that processes punch press on the process of cold-extruded spline is carried out to the centre bore of the nearly bigger diameter end of miner diameter end;
8) subsequently on instrument lathe by step 7) the rough turn plane of end face of workpiece bigger diameter end that processes carry out chamfering;
9) again on instrument lathe by part car long for workpiece miner diameter end except and chamfering after rough turn plane;
10) on numerically controlled lathe, turning is carried out to the cylindrical of the bigger diameter end of workpiece, the shape needed for car becomes, and groove is cut to the position of miner diameter end periphery proximal end face, chamfering is carried out to the centre bore of miner diameter end simultaneously;
11) on numerically controlled lathe by step 10) workpiece that processes carries out flat head chamfering and is finished product after expanding endoporus.
2. the production method of driving member according to claim 1, is characterized in that: described numerically controlled lathe is high-precision numerically controlled lathe.
Priority Applications (1)
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CN201510996292.3A CN105436841A (en) | 2015-12-25 | 2015-12-25 | Producing method of transmission shaft |
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CN201510996292.3A CN105436841A (en) | 2015-12-25 | 2015-12-25 | Producing method of transmission shaft |
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Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101073871A (en) * | 2006-05-19 | 2007-11-21 | 上海飞华汽车部件有限公司 | Method for machining flange-axis external cylindrical gear of automobile |
CN101590589A (en) * | 2009-07-02 | 2009-12-02 | 慈溪市龙山汽配有限公司 | The production method of driving member |
JP2014233735A (en) * | 2013-05-31 | 2014-12-15 | 高周波熱錬株式会社 | Manufacturing method for core grid for resin gear |
CN104384505A (en) * | 2014-10-30 | 2015-03-04 | 扬州立德粉末冶金股份有限公司 | Powder metallurgy iron-based high-damping absorber valve seat and preparation method thereof |
CN105177397A (en) * | 2015-10-08 | 2015-12-23 | 东睦新材料集团股份有限公司 | Preparation method for powder metallurgy wear-resisting stainless steel |
-
2015
- 2015-12-25 CN CN201510996292.3A patent/CN105436841A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN101073871A (en) * | 2006-05-19 | 2007-11-21 | 上海飞华汽车部件有限公司 | Method for machining flange-axis external cylindrical gear of automobile |
CN101590589A (en) * | 2009-07-02 | 2009-12-02 | 慈溪市龙山汽配有限公司 | The production method of driving member |
JP2014233735A (en) * | 2013-05-31 | 2014-12-15 | 高周波熱錬株式会社 | Manufacturing method for core grid for resin gear |
CN104384505A (en) * | 2014-10-30 | 2015-03-04 | 扬州立德粉末冶金股份有限公司 | Powder metallurgy iron-based high-damping absorber valve seat and preparation method thereof |
CN105177397A (en) * | 2015-10-08 | 2015-12-23 | 东睦新材料集团股份有限公司 | Preparation method for powder metallurgy wear-resisting stainless steel |
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Application publication date: 20160330 |