CN105436548A - Control system for precise machining of forklift supporting racks - Google Patents
Control system for precise machining of forklift supporting racks Download PDFInfo
- Publication number
- CN105436548A CN105436548A CN201510785898.2A CN201510785898A CN105436548A CN 105436548 A CN105436548 A CN 105436548A CN 201510785898 A CN201510785898 A CN 201510785898A CN 105436548 A CN105436548 A CN 105436548A
- Authority
- CN
- China
- Prior art keywords
- machining
- bracing frame
- sensor
- fork truck
- track
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
- B23B39/161—Drilling machines with a plurality of working-spindles; Drilling automatons with parallel work spindles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/22—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work
- B23Q17/2291—Arrangements for observing, indicating or measuring on machine tools for indicating or measuring existing or desired position of tool or work for adjusting the workpiece relative to the holder thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/02—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of drums or rotating tables or discs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B2270/00—Details of turning, boring or drilling machines, processes or tools not otherwise provided for
- B23B2270/08—Clamping mechanisms; Provisions for clamping
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Workpieces (AREA)
- Forklifts And Lifting Vehicles (AREA)
Abstract
The invention discloses a control system for precise machining of forklift supporting racks. A plurality of machining grooves which extend in the direction of a rotary shaft and are used for containing the forklift supporting racks are formed in the surface of a supporting roller. A machining unit set installed on a rail is arranged above the machining grooves. During machining, when a first sensor detects that the position deviation of the supporting racks in the machining grooves is smaller than a preset threshold value and a second sensor detects that the machining grooves are located in a machining station, a control device controls machining units to work; switching of machining stations on the supporting roller is achieved through the rotation of the supporting roller, and automatic feeding, machining and discharging are achieved. According to the control system for precise machining of the forklift supporting racks, the structure is simple, the design is reasonable, the forklift supporting racks of different dimensions and different punching positions can be machined according to requirements, and automatic machining of the supporting racks is achieved, so that the machining efficiency is greatly improved.
Description
Technical field
The present invention relates to fork truck bracing frame processing technique field, particularly relate to a kind of fork truck bracing frame Precision Machining control system.
Background technology
Fork truck front portion is provided with fork truck bracing frame, and the parts such as fork truck light fixture, handle, wire harness are arranged on fork truck by fork truck bracing frame, however due to the tonnage of fork truck different, the change in size of fork truck bracing frame is very large.In addition, fork truck bracing frame has the tubular structure of square-section, because the installation of different parts needs difference, all directions of bracing frame all need arrange installing hole, and the specification requirement of installing hole is different.The processing mode of usual employing is after forming Length-fixing cutting to raw material, carries out the rear Drilling operation in line location to workpiece, or according to multiple location pattern, locates the punching of machining hole position one by one.But above-mentioned processing method process flow is long, workpiece is repeatedly transported, and causes manpower to waste, affects operating efficiency.
Summary of the invention
For solving the technical problem existed in background technology, the present invention proposes a kind of fork truck bracing frame Precision Machining control system.
A kind of fork truck bracing frame Precision Machining control system that the present invention proposes, comprising: bracing or strutting arrangement, processing unit (plant), feed arrangement, material collecting device, the first drive unit, the second drive unit, control device;
Bracing or strutting arrangement comprises installing rack, backing roll, backing roll is horizontally disposed with, its rotating shaft two ends are arranged on installing rack, backing roll is provided with multiple working groove for holding fork truck bracing frame extended vertically, be provided with the first sensor for detecting fork truck bracing frame position and the second sensor for detecting working groove position in working groove, the first driving mechanism drives with backing roll and is connected;
Feed arrangement and material collecting device lay respectively at bracing or strutting arrangement both sides;
Processing unit (plant) comprises the first track, the second track, first track and the second track lay respectively at above adjacent two working grooves and the rotating shaft being parallel to backing roll is arranged, first track is provided with multiple first machining cell, second track is provided with multiple second machining cell, the second drive unit drives with the first machining cell and the second machining cell and is connected;
First drive unit, the second drive unit, feed arrangement, first sensor, the second sensor are all connected with control device, the bracing frame position deviation detected in working groove when first sensor is less than predetermined threshold value, and when the second sensor detects that working groove position is in processing stations, control device controlled working cell operation.
Preferably, backing roll has star section, and its surface is formed in four working grooves of its rotating shaft peripheral distribution.
Preferably, backing roll two ends are respectively equipped with the first locating part and the second locating part.
Preferably, the first locating part is provided with the 3rd sensor for detecting fork truck bracing frame position, and the second locating part is provided with the four-sensor for detecting fork truck bracing frame position, and the 3rd sensor is all connected with control device with four-sensor.
Preferably, also comprise the 3rd drive unit, the 3rd drive unit drives the first track and the second track to move horizontally on the direction perpendicular to backing roll rotating shaft, and the 3rd drive unit is connected with control device.
In the present invention, the fork truck bracing frame Precision Machining control system proposed, roll surface forms multiple working groove for holding fork truck bracing frame extended along rotor shaft direction, installation work sheet tuple is in orbit provided with above working groove, add man-hour, the bracing frame position deviation detected in working groove when first sensor is less than predetermined threshold value, and when the second sensor detects that working groove position is in processing stations, control device controlled working cell operation, the switching realizing machining position on backing roll is rotated by backing roll, realize charging, processing, blanking automation.By the fork truck bracing frame Precision Machining control system of above-mentioned optimal design, structure simple designs is reasonable, can process the fork truck bracing frame of various sizes and punch position as required, and realizes bracing frame automation processing, greatly improves working (machining) efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of fork truck bracing frame Precision Machining control system that the present invention proposes.
Fig. 2 is the side-looking structural representation of a kind of fork truck bracing frame Precision Machining control system that the present invention proposes.
Detailed description of the invention
As illustrated in fig. 1 and 2, Fig. 1 is the structural representation of a kind of fork truck bracing frame Precision Machining control system that the present invention proposes, and Fig. 2 is the side-looking structural representation of a kind of fork truck bracing frame Precision Machining control system that the present invention proposes.
With reference to Fig. 1 and 2, a kind of fork truck bracing frame Precision Machining control system that the present invention proposes, comprising: comprising: bracing or strutting arrangement, processing unit (plant), feed arrangement 2, material collecting device 3, first drive unit 4, second drive unit, the 3rd drive unit, control device;
Bracing or strutting arrangement comprises backing roll 11 and installing rack 12, backing roll 1 is horizontally disposed with, its rotating shaft two ends are arranged on installing rack 12, backing roll 11 has star section, its surface is formed in four working grooves extended vertically of its rotating shaft peripheral distribution, working groove is for holding the working groove of fork truck bracing frame, the first sensor for detecting fork truck bracing frame position and the second sensor for detecting working groove position is provided with in described working groove, first driving mechanism drives with backing roll 11 and is connected, backing roll two ends are respectively equipped with the first locating part 6 and the second locating part 7, first locating part 6 is provided with the 3rd sensor for detecting fork truck bracing frame position, second locating part 7 is provided with the four-sensor for detecting fork truck bracing frame position, 3rd sensor is all connected with control device with four-sensor,
Feed arrangement 2 and material collecting device 3 lay respectively at bracing or strutting arrangement both sides;
Processing unit (plant) comprises the first track 51, second track 52, first track 51 and the second track 52 lay respectively at above adjacent two working grooves and the rotating shaft being parallel to backing roll 11 is arranged, first track 51 is provided with multiple first machining cell 53, second track 52 is provided with multiple second machining cell 54, second drive unit to drive with the first machining cell 53 and the second machining cell 54 and be connected;
3rd drive unit drives the first track 51 and the second track 52 to move horizontally on the direction perpendicular to backing roll 11 rotating shaft;
First drive unit, the second drive unit, the 3rd drive unit, feed arrangement 2, first sensor, the second sensor, the 3rd sensor, four-sensor are all connected with control device.
In the specific works process of the fork truck bracing frame Precision Machining control system of the present embodiment, machining cell position is in orbit regulated in advance according to the punch position of bracing frame to be processed, during work, feed arrangement is from side to charging in first working groove at backing roll top, work as first sensor, 3rd sensor, four-sensor detects that the bracing frame position deviation in working groove is less than predetermined threshold value, and when the second sensor detects that working groove position is in the first processing stations, control device controls the 3rd drive unit and drives the first rail moving, the first machining cell on the first track is made to be positioned at above bracing frame, then control device controls the second driving mechanism and drives the first machining cell perforation processing on the machined surface at bracing frame top, then control device controls the first driving mechanism and drives backing roll rotation, this first working groove is made to enter the second station, and the machined surface of bracing frame switches, simultaneously, feed arrangement is to charging in the second working groove being in the first station, now, work as first sensor, 3rd sensor, four-sensor detects that the bracing frame position deviation in working groove is less than predetermined threshold value, and when the second sensor detects that working groove position is in the second processing stations, control device controls the 3rd drive unit and drives the second rail moving, the second machining cell is made to be positioned at above the bracing frame of the second working groove, and controlling the second driving mechanism drives the first machining cell and the second machining cell to punch to the machined surface at the bracing frame top in the first working groove and the second working groove respectively simultaneously, process finishing, material collecting device is by the bracing frame rewinding at the second machining position place, when rotating shaft is rotated again, second working groove turns to the second station, thus processed by recycle feed, realize the switching of four working grooves on two processing stations and discharge station, can ensure to carry out perforation processing to the bracing frame that difference punching requires simultaneously, greatly improve process flexibility and working (machining) efficiency.
In the present embodiment, the fork truck bracing frame Precision Machining control system proposed, roll surface forms multiple working groove for holding fork truck bracing frame extended along rotor shaft direction, installation work sheet tuple is in orbit provided with above working groove, add man-hour, the bracing frame position deviation detected in working groove when first sensor is less than predetermined threshold value, and when the second sensor detects that working groove position is in processing stations, control device controlled working cell operation, the switching realizing machining position on backing roll is rotated by backing roll, realize charging, processing, blanking automation.By the fork truck bracing frame Precision Machining control system of above-mentioned optimal design, structure simple designs is reasonable, can process the fork truck bracing frame of various sizes and punch position as required, and realizes bracing frame automation processing, greatly improves working (machining) efficiency.
The above; be only the present invention's preferably detailed description of the invention; but protection scope of the present invention is not limited thereto; anyly be familiar with those skilled in the art in the technical scope that the present invention discloses; be equal to according to technical scheme of the present invention and inventive concept thereof and replace or change, all should be encompassed within protection scope of the present invention.
Claims (5)
1. a fork truck bracing frame Precision Machining control system, it is characterized in that, comprising: bracing or strutting arrangement, processing unit (plant), feed arrangement (2), material collecting device (3), the first drive unit (4), the second drive unit, control device;
Bracing or strutting arrangement comprises backing roll (11) and installing rack (12), backing roll (1) is horizontally disposed with, its rotating shaft two ends are arranged on installing rack (12), backing roll (11) is provided with multiple working groove for holding fork truck bracing frame extended vertically, be provided with the first sensor for detecting fork truck bracing frame position and the second sensor for detecting working groove position in described working groove, the first driving mechanism drives with backing roll (11) and is connected;
Feed arrangement (2) and material collecting device (3) lay respectively at bracing or strutting arrangement both sides;
Processing unit (plant) comprises the first track (51), the second track (52), first track (51) and the second track (52) lay respectively at above adjacent two working grooves and the rotating shaft being parallel to backing roll (11) is arranged, first track (51) is provided with multiple first machining cell (53), second track (52) is provided with multiple second machining cell (54), the second drive unit drives with the first machining cell (53) and the second machining cell (54) and is connected;
First drive unit, the second drive unit, feed arrangement (2), first sensor, the second sensor are all connected with control device, the bracing frame position deviation detected in working groove when first sensor is less than predetermined threshold value, and when the second sensor detects that working groove position is in processing stations, control device controlled working cell operation.
2. fork truck bracing frame Precision Machining control system according to claim 1, it is characterized in that, backing roll (11) has star section, and its surface is formed in four working grooves of its rotating shaft peripheral distribution.
3. fork truck bracing frame Precision Machining control system according to claim 1, is characterized in that, backing roll two ends are respectively equipped with the first locating part (6) and the second locating part (7).
4. fork truck bracing frame Precision Machining control system according to claim 3, it is characterized in that, first locating part (6) is provided with the 3rd sensor for detecting fork truck bracing frame position, second locating part (7) is provided with the four-sensor for detecting fork truck bracing frame position, and the 3rd sensor is all connected with control device with four-sensor.
5. fork truck bracing frame Precision Machining control system according to claim 1, it is characterized in that, also comprise the 3rd drive unit, 3rd drive unit drives the first track (51) and the second track (52) to move horizontally on the direction perpendicular to backing roll (11) rotating shaft, and the 3rd drive unit is connected with control device.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510785898.2A CN105436548B (en) | 2015-11-14 | 2015-11-14 | A kind of fork truck support frame Precision Machining control system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510785898.2A CN105436548B (en) | 2015-11-14 | 2015-11-14 | A kind of fork truck support frame Precision Machining control system |
Publications (2)
Publication Number | Publication Date |
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CN105436548A true CN105436548A (en) | 2016-03-30 |
CN105436548B CN105436548B (en) | 2018-01-05 |
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CN201510785898.2A Active CN105436548B (en) | 2015-11-14 | 2015-11-14 | A kind of fork truck support frame Precision Machining control system |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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EP1338377A2 (en) * | 2002-02-15 | 2003-08-27 | BIESSE S.p.A. | Drilling unit for components of wood or similar and associated tool spindle |
CN202399080U (en) * | 2011-09-14 | 2012-08-29 | 李凯 | Rotating disc of pipe processing machine |
CN103317160A (en) * | 2013-06-06 | 2013-09-25 | 芜湖澳奔玛汽车部件有限公司 | Rotation-pushing machining device and control method thereof |
CN104874829A (en) * | 2015-05-06 | 2015-09-02 | 舒城县小不点儿童用品有限公司 | Boring platform |
-
2015
- 2015-11-14 CN CN201510785898.2A patent/CN105436548B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP1338377A2 (en) * | 2002-02-15 | 2003-08-27 | BIESSE S.p.A. | Drilling unit for components of wood or similar and associated tool spindle |
CN202399080U (en) * | 2011-09-14 | 2012-08-29 | 李凯 | Rotating disc of pipe processing machine |
CN103317160A (en) * | 2013-06-06 | 2013-09-25 | 芜湖澳奔玛汽车部件有限公司 | Rotation-pushing machining device and control method thereof |
CN104874829A (en) * | 2015-05-06 | 2015-09-02 | 舒城县小不点儿童用品有限公司 | Boring platform |
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CN105436548B (en) | 2018-01-05 |
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