CN105436211B - The roll reversing roller group plate shape closed-loop feedback control method of single chassis six - Google Patents
The roll reversing roller group plate shape closed-loop feedback control method of single chassis six Download PDFInfo
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- CN105436211B CN105436211B CN201510953702.6A CN201510953702A CN105436211B CN 105436211 B CN105436211 B CN 105436211B CN 201510953702 A CN201510953702 A CN 201510953702A CN 105436211 B CN105436211 B CN 105436211B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
- B21B37/38—Control of flatness or profile during rolling of strip, sheets or plates using roll bending
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2263/00—Shape of product
- B21B2263/02—Profile, e.g. of plate, hot strip, sections
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2269/00—Roll bending or shifting
- B21B2269/02—Roll bending; vertical bending of rolls
- B21B2269/04—Work roll bending
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B2269/00—Roll bending or shifting
- B21B2269/02—Roll bending; vertical bending of rolls
- B21B2269/06—Intermediate roll bending
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Abstract
Present disclose provides a kind of roll reversing roller group plate shape closed-loop feedback control method of single chassis six.The method comprising the steps of:S1. the fundamental characteristics parameter of the roll reversing roller group of single chassis six is obtained and the fundamental characteristics parameter for the current standby strip rolled of being sampled according to predetermined period;S2. parameter related to belt plate shape calculating in the collection operation of rolling, and calculate belt plate shape Distribution Value with reference to the fundamental characteristics parameter obtained in the step S1 and store;S3. the belt plate shape is adjusted according to the belt plate shape Distribution Value and target flatness value that are obtained in the step S2, and judges whether the belt plate shape after regulation meets preparatory condition:If it is not, being transferred to step S2.For part six-roller reversing cold-rolling mill train be investment reduction cost without configure plate-shaped sensing roller in the case of, the present invention can preferably solve the problems, such as its plate shape closed loop feedback control.
Description
Technical field
This disclosure relates to machining technology field, and in particular to a kind of roll reversing roller group plate shape closed loop of single chassis six is anti-
Present control method.
Background technology
Single chassis six-roller reversing cold-rolling mill train is so that its Product Precision is high, cost of investment is low, take up an area small scale, produce motor-driven spirit
Living the advantages of, enjoy the favor of middle-size and small-size iron and steel enterprise.As shown in fig. 1, single chassis six-roller reversing cold-rolling mill train mainly includes:
Uncoiler 1, entrance coiling machine 2, entrance detection device 3, milling train main frame 4, outlet detection device 5, outlet coiling machine 6 and coil of strip
The other equipments such as handling facilities 7.Wherein, in the detection device of entry and exit, Some Enterprises is save early stage cost input, often
Reserve plate-shaped sensing roller position and wouldn't be installed.So, the strip shape quality of strip only rely on operating personnel experience and
In ability, and process automation system Mathematical Modeling to bending roller force, roll shifting amount is isoparametric is preset to ensure.And
Then without adjust automatically in the operation of rolling, therefore closed loop feedback control can not be carried out to plate shape, easily cause strip precision
Grade declines, it is inferior the problems such as, and hinder its product in the application in middle and high end field, be unfavorable for enterprise's long term growth.
Regarding to the issue above, proposed in Publication No. 102049418A Chinese invention patent a kind of " based on flatness defect
The semi-automatic adjusting method of plate shape " technical scheme.Pointed out in the technical scheme, when operating personnel's visual finding, certain plate shape lacks
After falling into, corresponding flatness defect in control interface is manually selected, then profile regulation mechanism is adjusted control system, and operates
Personnel need to determine the regulating time of the flatness defect according to the degree weight of defect.The technical scheme is improved in plate-shaped sensing roller
In the case of Strip Shape Control ability, but simultaneously it can also be seen that its concrete operations and defect estimation etc. still rely on operator
People's ability and experience, automaticity are low, differentiate that ageing and accuracy rate is poor.
The content of the invention
The purpose of the disclosure is to provide a kind of roll reversing roller group plate shape closed-loop feedback control method of single chassis six, is used for
One or more problems caused by limitation and the defect due to correlation technique are at least overcome to a certain extent.The present invention is provided
The roll reversing roller group plate shape closed-loop feedback control method of single chassis six include step:
S1. obtain the fundamental characteristics parameter of the roll reversing roller group of single chassis six and sampled current standby roll according to predetermined period
The fundamental characteristics parameter of strip;
S2. parameter related to belt plate shape calculating in the collection operation of rolling, and with reference to the base obtained in the step S1
This characterisitic parameter calculates belt plate shape Distribution Value and stored;
S3. according to the belt plate shape Distribution Value and target flatness value obtained in the step S2 to the band steel plate
Shape is adjusted, and judges whether the belt plate shape after regulation meets preparatory condition:If it is not, being transferred to step S2.
The roll reversing roller group plate shape closed-loop feedback control method of single chassis six that the example embodiment of the disclosure is provided,
For part six-roller reversing cold-rolling mill train be investment reduction cost without configure plate-shaped sensing roller in the case of, can preferably solve
Its plate shape closed loop feedback control problem.The present invention makes full use of milling train gateway calibrator data under the premise of equipment is not increased,
The calculating of plate shape is realized, recognizes, automatically control the functions such as response, closed loop feedback control, and computational methods are succinct, response speed
It hurry up, while being easily programmed realization, cost input is minimum, effect is obvious, with larger practical value.
Brief description of the drawings
Fig. 1 is the primary structure schematic diagram of the roll reversing roller group of single chassis six;
Fig. 2 is a kind of roll reversing roller group plate shape closed-loop feedback control method of single chassis six in disclosure example embodiment
Schematic flow sheet;
Fig. 3 is the step S1 of method in Fig. 2 schematic flow sheet;
Fig. 4 is the step S2 of method in Fig. 2 schematic flow sheet;
Fig. 5 is each bending roller force effect schematic diagram of the roll reversing roller group of single chassis six;
Fig. 6 is the step S3 of method in Fig. 2 schematic flow sheet;
Fig. 7 is the schematic flow sheet of step S32f in Fig. 6;
Fig. 8 is the schematic flow sheet of step S32g in Fig. 6;
Fig. 9 is the schematic flow sheet of step S32h in Fig. 6;
Figure 10 is the schematic flow sheet of step S32m in Fig. 6;
Figure 11 is the schematic flow sheet of step S32n in Fig. 6;
Figure 12 is the schematic flow sheet of step S32p in Fig. 6;
Figure 13 is the schematic flow sheet of step S32r in Fig. 6;
Figure 14 is that strip section processing opinion calculates plate shape distribution schematic diagram;
Figure 15 is default target flatness curve synoptic diagram;
Figure 16 is average plate shape distribution and its matched curve figure at a strip section;
Figure 17 is processing opinion calculating plate shape distribution schematic diagram in strip section in example embodiment two;
Figure 18 is average plate shape distribution and its matched curve figure at strip section in example embodiment two.
Embodiment
Example embodiment is described more fully with referring now to accompanying drawing.However, example embodiment can be with a variety of shapes
Formula is implemented, and is not understood as limited to embodiment set forth herein.
In the roll reversing roller group of single chassis six, for plate shape measurement problem, except manual observation and pass through flatness detection
Roller is carried out outside direct measurement to milling train outlet side plate shape, can also (this function can be by milling train one by collecting actual rolling parameter
Level basic automation systems are completed), then calculated using certain theoretical formula, belt plate shape is drawn indirectly.It is especially right
Calibrator typically is fitted with six-roller reversing cold-rolling mill train, its gateway detection device, the section thickness of strip can be entered
Row multi-site data measures (data are generally used for the closed loop feedback control of strip profile), and the section thickness Distribution Value of the strip
Belt plate shape can be brought directly to and calculate theoretical formula (Lian Jiachuan, the Liu Hong people's AGC-ASC system weapon industries publishing house
.1995), so as to greatly simplify the calculating process being distributed during pure theory is derived to exit thickness, belt plate shape is calculated for quick
It is highly beneficial.And by the parameter used when plate shape is calculated is all from actual measurement data, therefore plate shape calculation has
There is high accuracy.
Based on this, for the roll reversing roller group part of generating units of single chassis six because that can not realize that plate shape is closed without plate-shaped sensing roller
The problem of ring feedback control, the present invention make full use of in steel rolling mill's production management system one-level basic automatization and Secondary process from
The correlation function of dynamicization, on the basis of creation data needed for real-time collecting and technical parameter, passes through the conversion of thickness of slab and plate shape
Relation, obtains milling train outlet belt plate shape indirectly.Then, according to obtained belt plate shape Distribution Value and target flatness value to institute
State belt plate shape and carry out feedback control regulation.The technical scheme in the documents present invention carries out further below in conjunction with the accompanying drawings
Explanation.
As shown in Figure 2, it is the roll reversing roller group plate shape closed loop feedback control side of single chassis six in this example embodiment
The flow chart of method;It mainly includes step:
S1. obtain the fundamental characteristics parameter of the roll reversing roller group of single chassis six and sampled current standby roll according to predetermined period
The fundamental characteristics parameter of strip;
S2. parameter related to belt plate shape calculating in the collection operation of rolling, and with reference to the base obtained in the step S1
This characterisitic parameter calculates belt plate shape Distribution Value and stored;
S3. according to the belt plate shape Distribution Value and target flatness value obtained in the step S2 to the band steel plate
Shape is adjusted, and judges whether the belt plate shape after regulation meets preparatory condition:If it is not, being transferred to step S2.
Below, above steps is described in detail respectively.
As shown in Figure 3, in this example embodiment, above-mentioned steps S1 can include:
S11. the fundamental characteristics parameter of six-roller reversing cold-rolling mill train is collected.With reference to shown in Fig. 1, entrance coiling machine can be collected
Center is to milling train centre distance S1, reel diameter R when entrance coiler sector plate stings taut band steel1, outlet coiling machine center is to rolling
Machine centre distance S2, reel diameter R when outlet coiler sector plate stings taut band steel2Deng;Also collect six-roller reversing cold-rolling mill train one
In level basic automation systems, the maximum positive bending roller force of working rollThe negative bending roller force of working roll maximumMiddle roll bending cylinder
Maximum bending roller force BMmax, the sensing equipment such as force snesor and velocity sensor sampling period Ts(generally, 5ms≤Ts≤20ms)
Etc..
S12. the current standby strip fundamental characteristics parameter rolled is collected, including:Coil of strip reel number N where itcoil, strip
Width Bcoil, supplied materials thickness h0Etc..
S13. define and default plate shape calculates sampling period TcAnd plate shape feedback control cycle Tf;This example embodiment
In can be:2*Ts≤Tc≤4*Ts, 250*Tc≤Tf≤500*Tc。
As shown in Figure 4, in this example embodiment, above-mentioned steps S2 can include:
S21. the plate shape storage file with the fundamental characteristics parameter association of the standby strip rolled is created;For example, establishment file name
For NcoilPlate shape storage file.
S22. enter plate shape and calculate SBR.
S23. judge whether to start rolling:
If so, being transferred to step S24;If it is not, being transferred to step S22.
For reversing cold rolling mill, it is considered that after coiler sector plate stings taut band steel, spool turns over three circles, i.e.,
Threading terminates, and sets up front and rear tension force and starts rolling.The signal for starting rolling generally feeds back to process Department of Automation by coiling machine
System.
S24. current mill speed v, the entrance thickness of slab Distribution Value H collected by basic automation systems is collectediAnd go out
Oralia thickness Distribution Value hi;Wherein, i is that, with steel bar member number, i=1,2 ..., n-1, n, n is bar member sum.Bar member sum is by strip
Corresponding gauge head quantity is determined on width and calibrator;Following tension force and plate shape cross direction profiles calculate the division side of bar member used
Method is also identical with this.
S25. current data sample point is calculated in strip length with reference to the parameter gathered in the step S11 and step S24
On position.For example, position P of the Current data collection point on strip length can be calculated according to (formula 1)j, j is position ginseng
Number, wherein j=0,1,2 ..., m-1, m, m are that plate shape calculates total number of sample points.
Pj=Pj-1+v·Tc(formula 1)
Wherein, when carrying out this rolling of even number road, P0=S2+3×2πR2;When carrying out this rolling of even number road, P0=
S1+3×2πR1。
S26. the result with reference to the step S25 calculates outlet plate shape Distribution Value of the strip at j positions.For example, can be with
The horizontal plate shape Distribution Value L in outlet of the strip at j positions is calculated according to (formula 2)ji, LjiIt is that plate shape Distribution Value in units of I is counted
Calculation method.
Wherein, outlet tension force cross direction profiles value σ of the strip at j positions1jiAs shown in formula (3):
(formula 3) is substituted into (formula 2), abbreviation can be obtained (formula 4)
Wherein, strip average thickness is exportedFor:
Wherein, strip steel at entry average thicknessFor:
It should be noted that in the present invention, plate shape calculating section such as being scheduled on into milling train center, (formula 4) formula is used
The outlet detected during calculating by calibrator and strip steel at entry thickness and the actual plate thickness distribution number of non-present calculating section both sides
According to, but in view of the actual range at gateway calibrator and milling train center is smaller and during thin plate rolling thickness of slab, plate shape larger
Stability in length of interval, therefore the measured value can be approximately used, it influences little to computational accuracy.
Wherein, the length average value of incoming profileFor:
EiFor the length of supplied materials, unit mm, for the first passes in reversible rolling, due to supplied materials length not
Know, it is therefore assumed thatAnd calculated for each passage thereafter, the outlet tension force cross direction profiles value of preceding a time can be brought into, its
Ratio withIt is identical.In the roll reversing roller group of single chassis six, because adjacent two passages time interval is larger, there is enough
The Data Post time, it is easy to processing and application to preceding a time board form data.And multi-frame continuous rolling does not possess this then
One advantage.
S27. by the plate shape Distribution Value L at j positionsji, correspondence position PjAnd corresponding time TjWrite the plate shape storage
File NcoilAnd preserve;Wherein, TjThe Beijing time built in system, it is accurate to millisecond.
S28. equation △ t are judgedf=TfWhether set up:
If so, being transferred to step S29 and step S3;If it is not, being only transferred to step S29.
Wherein, △ tfFor plate shape feedback interval, it can be obtained by the stepping of computer system minimum interval is cumulative.
It should be noted that " being transferred to step S29 and step S3 " and representing two parallel process of step S3 after step S29, both solely
It is vertical to contact again.
S29. equation △ t are judgedc=TcWhether set up:
If so, making △ tc=0, j=j+1, and it is transferred to step S24;If it is not, repeat step S29.
Wherein, △ tcSampling time interval is calculated for plate shape, can be added up by computer system minimum interval stepping
Obtain.
In this example embodiment, preferably by each of the roll reversing roller group of single chassis six in above-mentioned steps S3
Bending roller force optimizes adjustment and the belt plate shape is adjusted.Why bending roller force adjustment is selected as profile regulation
Technical way has following reason:Exemplified by applying more UCM types for current reversing cold rolling mill, its belt plate shape
Main regulating measure include:The axial roll shifting of the positive and negative bending roller force of working roll, the positive bending roller force of intermediate calender rolls, intermediate calender rolls, sub-sectional cooling etc..
Wherein, intermediate roll shifting can only be adjusted in milling train not on-load, typically be preset by Mathematical Modeling;Segmentation
Mainly a kind of plate shape fine adjustment auxiliary control device of cooling, such as micro-control to high order (three times and four times) plate shape curve;And
Regulation to roll bending roller force, is mainly realized by roll-bending cylinder, is characterized in that online adjustable, Real-time Feedback, control are accurate
And effect substantially etc..Therefore, present invention controlled quentity controlled variable involved in plate shape feedback control regulation mainly includes milling train operation
Side A and driving side B working roll (top working roll 22, bottom working roll 23) positive and negative bending roller force, intermediate calender rolls (upper intermediate calender rolls 21, it is lower in
Between roller 24) positive bending roller force this 4 pairs of parameter (as shown in Figure 5, wherein sign 20 is strip).
In this example embodiment, above-mentioned steps S3 can include:
S31. obtain the progress bending roller force and optimize and revise required data;As shown in Figure 6, the step can be wrapped again
Include:
S31a. T before being extracted from basic automation systemsfEach bending roller force setting value in time, including fore side working roll
Bending roller force BOW, fore side intermediate calender rolls bending roller force BOM, driving side work roll bending power BDWAnd driving side intermediate calender rolls bending roller force BDM。
Wherein, B is worked asOW>It is positive bending roller force when 0, works as BOW<It is negative bending roller force, B when 0Wmin≤BOW≤BWmax, driving side is identical with this.
S31b. from the plate shape storage file NcoilT before middle extractionfAll board form data L in timeji, common Tf/TcIt is individual.
S31c. the default target flatness L of extraction process personnel from process automation systemti, its expression formula can be such as (formula
8) shown in.
Wherein, a1、a2、a3、a4、a5For target flatness parameter of curve, a4=a5=0, a3>0;xiSat for band steel bar member is relative
Mark,
It should be noted that because bending roller force is adjusted to the secondary Strip Shape Control effect of strip substantially, and to three, four plates
Shape control is weaker, and board form data used is obtained indirectly on the basis of plate shape computational theory in the present invention, relative to plate shape
Measuring roll direct measurement value, its degree of accuracy is poor, therefore the present invention only selects to be controlled the secondary plate shape of strip, i.e. target
Plate shape parameter a4=a5=0.So, that is, the time used by reducing follow-up calculate, it in turn simplify the logic judgment of bending roller force control.
In addition, during thin plate rolling, for ease of curling and roll control, while reducing roller consumption, typically being controlled by micro- bilateral wave
System, i.e. target flatness curve opening upwards (a3>0)。
S32. according to the data obtained in the step S31, to the unit for the purpose of obtaining the target flatness value
Each bending roller force of the roll reversing roller group of frame six optimizes adjustment, and it can mainly include plate shape automatic identification, automatically control sound
Should, the function such as closed loop feedback control.As shown in Figure 6, the step can include again:
S32a. T before calculatingfAverage plate shape Distribution Value in timeIts computing formula such as (formula 9):
S32b. will average plate shape Distribution ValueThe average plate shape curve of secondary first is fitted to, such as (formula 10):
Wherein, b1、b2、b3For the parameter of the first average plate shape curve.
S32c. judge whether the described first average plate shape curve is identical with the opening direction of a target flatness curve, that is, sentences
Disconnected inequality b3>Whether 0 set up:
If it is not, being then transferred to step S32d;If so, being then transferred to step S32j.
S32d. judge whether the degree of asymmetry of the described first average plate shape curve is overproof, that is, judges inequality ψ>ψsetWhether
Set up:If so, being then transferred to step S32e;If it is not, being then transferred to step S32h.
Wherein, ψ is the degree of asymmetry of the first average plate shape curve, its expression formula such as (formula 11);ψsetIt is default for degree of asymmetry
Franchise.
S32e. judge the asymmetric direction of the described first average plate shape curve, that is, judge inequality
Whether set up:
If so, being then fore side, then step S32f is transferred to;If it is not, being then driving side, then step S32g is transferred to.For this
Invention, for convenience of description, it is assumed that band steel bar member i=1 sides are fore side, i=n sides are driving side.
S32f. to fore side work roll bending power to negative direction step by step modulating, to fore side intermediate calender rolls bending roller force to reduction
Direction step by step modulating;Step instruction is extracted successively sends the calculating of multigroup (such as 3 groups) plate shape after the scheduled time (such as 0.1s)
It is worth and judges whether the degree of asymmetry of its average plate shape curve is overproof:
If so, repeat step S32f;If it is not, being transferred to step S32h.
Wherein, when the above-mentioned scheduled time (such as 0.1s) is mainly the response for considering current Hydraulic Roll-bending system
Between.
A kind of step S32f example embodiment is shown in Fig. 7.As shown in Figure 7, it mainly includes:
S32f1. the basic adjustment unit △ B of work roll bending power are setW, the basic adjustment unit △ B of intermediate calender rolls bending roller forceM。
S32f2. the actual adjustment unit of evaluation work roll bending powerIntermediate calender rolls bending roller force is adjusted substantially
Whole unit
S32f3. the result in the step S32f1 and S32f2 calculates current operation side working roll and middle roll bending
Roller power setting value B 'OWWith B 'OM;For example calculate current operation side work roll bending power setting value
Fore side intermediate calender rolls bending roller force setting value
S32f4. inequality is judgedWhether set up:
If so, being transferred to step S32f5;If it is not, orderIt is transferred to step S32f5;
S32f5. 0≤B ' of inequality is judgedOM≤BMmaxWhether set up:
If so, being transferred to step S32f6;If it is not, making B 'OM=0, it is transferred to step S32f6;
S32f6. equation set is judgedWhether set up:
If so, then feeding back current each bending roller force setting value to process automation system, and kept in this feedback cycle
The setting value, is transferred to step S28;If it is not, being transferred to step S32f7;
S32f7. by current bending roller force setting value B 'OWWith B 'OMProcess automation system bending roller force setting module is fed back to,
And by hydraulic system action executing;
S32f8. from the plate shape storage file NcoilIn extract step instruction successively and send after the scheduled time (for example
The average plate shape of multigroup (such as 3 groups) plate shape calculated value and calculating 0.1s)And it is fitted to the second average plate shape curve;
S32f9. judge whether the degree of asymmetry of the described second average plate shape curve is overproof, that is, judges inequality ψ>ψsetIt is
It is no to set up:
If so, being transferred to step S32f3;If it is not, being transferred to step S32h.
Wherein, ψ is the degree of asymmetry of the second average plate shape curve, and its expression formula is similar (formula 11);ψsetIt is pre- for degree of asymmetry
If franchise.
S32g. to driving side work roll bending power to negative direction step by step modulating, to driving side intermediate calender rolls bending roller force to reduction
Direction step by step modulating;Step instruction is extracted successively sends the calculating of multigroup (such as 3 groups) plate shape after the scheduled time (such as 0.1s)
It is worth and judges whether the degree of asymmetry of its average plate shape curve is overproof:
If so, repeat step S32g;If it is not, being transferred to step S32h.
A kind of step S32g example embodiment is shown in Fig. 8.As shown in Figure 8, its step and scheme class in Fig. 7
Seemingly, simply bending roller force adjustment fades to driving side by fore side.
S32h. to the work roll bending power of fore side and driving side to negative direction step by step modulating, to roll bending in the middle of both sides
Power to reduce direction step by step modulating;Step instruction is extracted successively to send multigroup (such as 3 groups) after the scheduled time (such as 0.1 second)
Plate shape calculated value simultaneously calculates average plate shapeAnd it is fitted to the second average plate shape curve.
A kind of step S32h example embodiment is shown in Fig. 9.As shown in Figure 9, its step and scheme class in Fig. 7
Seemingly, simply bending roller force adjustment fades to fore side and driving side by single operation side, and cancels the overproof judgement of last degree of asymmetry
Step, is transferred to step S32i.
S32i. judge whether the described second average plate shape curve deviation is less than plate shape deviation franchise, that is, judge inequality δ '
≤δsetWhether set up:
If so, then feeding back current each bending roller force setting value to process automation system, and kept in this feedback cycle
The setting value, is transferred to step S28;Otherwise, it is transferred to step S32h.
Wherein, δ ' is the second plate shape curve deviation, its computing formula such as (formula 12);δsetFor plate shape deviation franchise.
S32j. judge whether the described first average plate shape curve deviation is less than plate shape deviation franchise, that is, judge inequality δ≤
δsetWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32k.
Wherein, δ is the first average plate shape curve deviation, its computing formula such as (formula 13).
S32k. judge whether the degree of asymmetry of the described first average plate shape curve is overproof, that is, judges inequality ψ>ψsetWhether
Set up:If so, being then transferred to step S32l;If it is not, being then transferred to step S32o.
Wherein, ψ is the degree of asymmetry of the first average plate shape curve, its expression formula such as (formula 11);ψsetIt is default for degree of asymmetry
Franchise.
S32l. judge the asymmetric direction of the described first average plate shape curve, that is, judge inequality
Whether set up:
If so, being then fore side, then step S32m is transferred to;If it is not, being then driving side, then step S32n is transferred to.For this
Invention, for convenience of description, it is assumed that band steel bar member i=1 sides are fore side, i=n sides are driving side.
S32m. to fore side work roll bending power to positive direction step by step modulating, to fore side intermediate calender rolls bending roller force to increase
Direction step by step modulating, extracts step instruction and sends the calculating of multigroup (such as 3 groups) plate shape after the scheduled time (such as 0.1 second) successively
It is worth and judges whether the degree of asymmetry of its average plate shape curve is overproof:
If so, repeat step S32m;If it is not, being transferred to step S32o.
A kind of step S32m example embodiment is shown in Figure 10.As shown in Figure 10, it mainly includes:
S32m1. the basic adjustment unit △ B of work roll bending power are setW, the basic adjustment unit △ B of intermediate calender rolls bending roller forceM。
S32m2. the actual adjustment unit of evaluation work roll bending powerIntermediate calender rolls bending roller force is adjusted substantially
Whole unit
S32m3. current operation side work roll bending power setting value is calculatedOperation
Side intermediate calender rolls bending roller force setting value
S32m4. inequality is judgedWhether set up:
If so, being transferred to step S32m5;If it is not, orderIt is transferred to step S32m5;
S32m5. 0≤B ' of inequality is judgedOM≤BMmaxWhether set up:
If so, being transferred to step S32m6;If it is not, making B 'OM=BMmax, it is transferred to step S32m6;
S32m6. equation set is judgedWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32m7;
S32m7. by current bending roller force setting value B 'OWWith B 'OMProcess automation system bending roller force setting module is fed back to,
And by hydraulic system action executing;
S32m8. extract step instruction successively from the plate shape storage file and send multigroup plate shape meter after the scheduled time
Calculation value simultaneously calculates average plate shape and is fitted to the second average plate shape curve;
S32m9. judge whether the degree of asymmetry of average plate shape curve is overproof:
If so, being transferred to step S32m3;If it is not, being transferred to step S32o.
Wherein, ψ is the degree of asymmetry of average plate shape curve, and its expression formula is similar to (formula 11);ψsetIt is default for degree of asymmetry
Franchise.
S32n. to driving side work roll bending power to positive direction step by step modulating, to driving side intermediate calender rolls bending roller force to increase
Direction step by step modulating;Step instruction is extracted successively to send multigroup plate shape calculated value after the scheduled time and judge that its average plate shape is bent
Whether the degree of asymmetry of line is overproof:
If so, repeat step S32n;If it is not, being transferred to step S32o.
A kind of step S32n example embodiment is shown in Figure 11.As shown in Figure 11, its step and side in Figure 10
Case is similar, and simply bending roller force adjustment fades to driving side by fore side.
S32o. judge whether the amplitude of average plate shape curve exceedes default amplitude, that is, judge inequalityIt is
It is no to set up:If so, being then transferred to step S32p;Otherwise, it is transferred to step S32r.
S32p. to the work roll bending power of fore side and driving side to positive direction step by step modulating, to roll bending in the middle of both sides
Power is extracted step instruction and sent multigroup (such as 3 groups) after the scheduled time (such as 0.1 second) successively to augment direction step by step modulating
Plate shape calculated value simultaneously calculates average plate shapeAnd it is fitted to the second average plate shape curve.
A kind of step S32p example embodiment is shown in Figure 12.As shown in Figure 12, its step and side in Figure 11
The similar simply bending roller force adjustment of case fades to fore side and driving side by single operation side, and cancels that last degree of asymmetry is overproof to be sentenced
Disconnected step, is transferred to step S32q.
S32q. judge whether the described second average plate shape curve deviation is less than plate shape deviation franchise, that is, judge inequality δ '
≤δsetWhether set up:
If so, then feeding back current each bending roller force setting value to process automation system, and kept in this feedback cycle
The setting value, is transferred to step S28;Otherwise, it is transferred to step S32p.
Wherein, δ ' is the described second average plate shape curve deviation, its computing formula such as (formula 12);δsetPermit for plate shape deviation
Difference.
S32r. to the work roll bending power of fore side and driving side to negative direction step by step modulating, to roll bending in the middle of both sides
Power to reduce direction step by step modulating;Step instruction is extracted successively to send multigroup (such as 3 groups) after the scheduled time (such as 0.1 second)
Plate shape calculated value simultaneously calculates average plate shapeAnd it is fitted to the second average plate shape curve.
A kind of step S32r example embodiment is shown in Figure 13.As shown in Figure 13, it mainly includes:
S32r1. working roll and the basic adjustment unit of intermediate calender rolls bending roller force are set;
S32r2. evaluation work roller and the actual adjustment unit of intermediate calender rolls bending roller force;
S32r3. the result in the step S32r1 and S32r2 calculates current operation side working roll and middle roll bending
Roller power setting value B 'OWWith B 'OM;
S32r4. inequality is judgedWhether set up:
If so, being transferred to step S32r5;If it is not, orderIt is transferred to step S32r5;
S32r5. 0≤B ' of inequality is judgedOM≤BMmaxWhether set up:
If so, being transferred to step S32r6;If it is not, making B 'OM=0, it is transferred to step S32r6;
S32r6. inequality is judgedWhether set up:
If so, being transferred to step S32r7;If it is not, orderIt is transferred to step S32r7;
S32r7. 0≤B ' of inequality is judgedDM≤BMmaxWhether set up:
If so, being transferred to step S32g8;If it is not, making B 'DM=0, it is transferred to step S32g8;
S32r8. equation set is judgedWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32r9;
S32r9. by current bending roller force setting value B 'OWWith B 'OMProcess automation system bending roller force setting module is fed back to,
And by hydraulic system action executing;
S32r10. extract step instruction successively from the plate shape storage file and send multigroup plate shape meter after the scheduled time
Calculation value simultaneously calculates average plate shape and is fitted to the second average plate shape curve;It is transferred to step S32s.
Such scheme is similar with scheme in Figure 11, and simply bending roller force adjustment fades to fore side and driving by single operation side
Side, adjustment direction on the contrary, and cancel the overproof judgement step of last degree of asymmetry, be transferred to step S32s.
S32s. judge whether the described second average plate shape curve deviation is less than plate shape deviation franchise, that is, judge inequality δ '
≤δsetWhether set up:
If so, then feeding back current each bending roller force setting value to process automation system, and kept in this feedback cycle
The setting value, is transferred to step S28;Otherwise, it is transferred to step S32r.
Wherein, δ ' is feedback plate shape curve deviation, its computing formula such as (formula 12);δsetFor plate shape deviation franchise.
For the application process of the further instruction present invention, now by taking two actual example embodiments as an example, to this hair
Bright specific implementation process is described in more details.
Example embodiment one
S1. obtain the fundamental characteristics parameter of the roll reversing roller group of single chassis six and sampled current standby roll according to predetermined period
The fundamental characteristics parameter of strip:
S11. the fundamental characteristics parameter of six-roller reversing cold-rolling mill train is collected.With reference to shown in Fig. 1, entrance coiling machine center is collected
To milling train centre distance S1=5.5m, entrance coiler sector plate sting reel diameter R during taut band steel1=330mm, outlet are batched
Machine center is to milling train centre distance S2=5m, reel diameter R when outlet coiler sector plate stings taut band steel2=330mm etc.,
Also collect in six-roller reversing cold-rolling mill train one-level basic automation systems, the maximum positive bending roller force of working rollWork
The negative bending roller force of roller maximumThe maximum bending roller force B of middle roll bending cylinderMmax=380kN, force snesor and speed are passed
The sampling period T of the sensing equipments such as sensors=5ms;
S12. the current standby strip fundamental characteristics parameter rolled is collected, including:Coil of strip reel number N where itcoil=
04249850, strip width Bcoil=1260mm, supplied materials thickness h0=2.247mm;
S13. define and default plate shape calculates sampling period Tc=2*Ts=10ms, plate shape feedback control cycle Tf=800*
Tc=8s;
S2. parameter related to belt plate shape calculating in the collection operation of rolling, and with reference to the base obtained in the step S1
This characterisitic parameter calculates belt plate shape Distribution Value and stored:
S21. the entitled N of establishment filecoil=04249850 plate shape storage file;
S22. enter plate shape and calculate SBR;
S23. judge whether to start rolling:
If so, being transferred to step S24;If it is not, being transferred to step S22.
For reversing cold rolling mill, it is considered that after coiler sector plate stings taut band steel, spool turns over three circles, i.e.,
Threading terminates, and sets up front and rear tension force and starts rolling.The signal for starting rolling generally feeds back to process Department of Automation by coiling machine
System.
S24. mill speed v=12.651m/s, entrance thickness of slab point that the moment is collected by basic automation systems are collected
Implantation Hi(2.2101,2.2303,2.2388,2.2429,2.2482,2.2503,2.2534,2.2555,2.2565,2.2576,
2.2586,2.2596,2.2596,2.2606,2.2606,2.2616,2.2618,2.2620,2.2627,2.2627,2.2617,
2.2617,2.2606,2.2607,2.2596,2.2586,2.2576,2.2565,2.2555,2.2534,2.2503,2.2482,
2.2430,2.2387,2.2303,2.209), outlet thickness of slab Distribution Value hi(1.652,1.6672,1.6736,1.6768,
1.6808,1.6824,1.6848,1.6864,1.6872,1.6880,1.6888,1.6896,1.6896,1.6904,1.6904,
1.6912,1.6912,1.6912,1.6920,1.6920,1.6912,1.6912,1.6904,1.6904,1.6896,1.6888,
1.6880,1.6872,1.6864,1.6848,1.6824,1.6808,1.6768,1.6736,1.6672,1.6512);This example
In, bar member sum is 36, and the division methods of following tension force and plate shape cross direction profiles calculating bar member used are also identical with this.
S25. position P of the Current data collection point on strip length is calculatedj, j is location parameter, in this example, j=
4981。
Pj=Pj-1+v·Tc=603.562+12.651*0.01=603.689 (m)
Wherein, when carrying out this rolling of even number road, P0=S2+3×2πR2=11.220 (m);Carry out even number road this
During rolling, P0=S1+3×2πR1=11.720 (m)
S26. the horizontal plate shape Distribution Value L in outlet of the strip at j positions is calculatedji, LjiIt is that plate shape in units of I is represented
Computational methods.
Calculate, the horizontal plate shape Distribution Value L in outletji(22.41,18.64,14.78,8.35,6.89,4.65,0.47 ,-
2.16, -4.15, -5.7, -8.54, -9.48, -11.2, -11.58, -14.15, -14.80, -15.35, -14.88, -15.94, -
14.01, -14, -14.59, -13.55, -10.43, -9.18, -8.29, -5.23, -3.63, -0.46, -0.03,4.88,7.71,
10.58,12.6,17.47,21.92), as shown in figure 14.
S27. by the plate shape Distribution Value L at j positionsji, correspondence position PjAnd time PjWrite plate shape storage file NcoilAnd protect
Deposit;Wherein, TjThe Beijing time built in system, it is accurate to Millisecond.
S28. equation △ t are judgedf=TfWhether set upIf so, it is transferred to step S29 and step S3;Otherwise, it is transferred to step
S29.In this example, now △ tf=TfSet up.
S29. equation △ t are judgedc=TcWhether set up:
If so, making △ tc=0, j=j+1, and it is transferred to step S24;If it is not, repeat step S29.
S3. according to the belt plate shape Distribution Value and target flatness value obtained in the step S2 to the band steel plate
Shape is adjusted, and judges whether the belt plate shape after regulation meets preparatory condition:If it is not, being transferred to step S2.It can specifically wrap
Include following steps:
S31. obtain the progress bending roller force and optimize and revise required data;The step can include again:
S31a. T before being extracted from basic automation systemsfEach bending roller force setting value in time, including fore side working roll
Bending roller force BOW=142kN, fore side intermediate calender rolls bending roller force BOM=187kN, driving side work roll bending power BDW=142kN, driving
Side intermediate calender rolls bending roller force BDM=187kN.
S31b. from plate shape storage file NcoilT before middle extractionfAll board form data L in the=8s timesji, common Tf/TcIt is individual.
S31c. the default secondary target flatness L of extraction process personnel from process automation systemti, its expression formula is as follows
Shown, curve is as shown in figure 15:
Wherein, xiFor band steel bar member relative coordinate,
S32. according to the data obtained in the step S31, to the unit for the purpose of obtaining the target flatness value
Each bending roller force of the roll reversing roller group of frame six optimizes adjustment, and it comprises the following steps:
S32a. T before calculatingfAverage plate shape Distribution Value in the=8s timesIt is calculated as follows:
It can be calculated, average plate shape Distribution Value(21.74,17.50,14.39,10.38,6.12,4.09,0.49 ,-
1.22, -3.85, -6.55, -8.08, -9.53, -10.34, -12.3, -13.53, -14.22, -15.21, -14.06, -
14.57, -14.3, -13.83, -13.35, -12.98, -12.09, -10.84, -8.35, -5.81, -4.33, -1.45, -0.34,
4.85,6.4,10.66,13.53,19.13,21.61), as shown in figure 16.
S32b. will average plate shape Distribution ValueThe average plate shape curve of secondary first is fitted to, formula is as follows, and curve is as schemed
Shown in 16:
S32c. inequality b is judged3>Whether 0 set upIf it is not, being then transferred to step S32d;If so, being then transferred to step S32j.
The step is used to judge whether the first average plate shape curve is identical with the opening direction of target flatness curve.In this example, b3>0 into
It is vertical, therefore it is transferred to step S32j.
S32j. inequality δ≤δ is judgedsetWhether set upIf so, being transferred to step S28;Otherwise, it is transferred to step S32k.Its
In, δ is positive curve plate shape deviation, and plate shape deviation franchise setting value is δset=0.4, it is calculated as follows:
Therefore it is transferred to step S32k.
S32k. inequality ψ is judged>ψsetWhether set upIf so, being then transferred to step S32l;If it is not, being then transferred to step S32o.
Wherein, ψ is the degree of asymmetry of the first average plate shape curve, and degree of asymmetry presets franchise ψset=0.15, it is calculated as follows:
Therefore it is transferred to step S32o.
S32o. inequality is judgedWhether set upIf so, being then transferred to step S32p;Otherwise, it is transferred to step
S32r.It is calculated as follows:
Therefore,Set up, be then transferred to step S32p.
S32p according to scheme shown in Figure 12 to the work roll bending power of fore side and driving side to positive direction step by step modulating, it is right
Then both sides intermediate calender rolls bending roller force extracts step instruction and sends 3 groups of plate shape meters after 0.1s successively to augment direction step by step modulating
Calculation value, and calculate average plate shape
S32q. inequality δ '≤δ is judgedsetWhether set upIf so, then feeding back current each roller to process automation system
Power setting value, and the setting value is kept in this feedback cycle, it is transferred to step S28.Otherwise, it is transferred to step S32p.
For the present embodiment, in the circulation being made up of step S32p and S32q, adjusted by 14 bending roller forces, it is last defeated
It is respectively fore side work roll bending power B to go out optimal bending roller force setting valueOW=207kN, fore side intermediate calender rolls bending roller force BOM=
272kN, driving side work roll bending power BDW=207kN, driving side intermediate calender rolls bending roller force BDM=272kN.
Example embodiment two
S1. obtain the fundamental characteristics parameter of the roll reversing roller group of single chassis six and sampled current standby roll according to predetermined period
The fundamental characteristics parameter of strip:
S11. the fundamental characteristics parameter of six-roller reversing cold-rolling mill train is collected.With reference to shown in Fig. 1, entrance coiling machine center is collected
To milling train centre distance S1=5.5m, entrance coiler sector plate sting reel diameter R during taut band steel1=330mm, outlet are batched
Machine center is to milling train centre distance S2=5.5m, reel diameter R when outlet coiler sector plate stings taut band steel2=330mm etc.
Deng, also in collection six-roller reversing cold-rolling mill train one-level basic automation systems, the maximum positive bending roller force of working roll
The negative bending roller force of working roll maximumThe maximum bending roller force B of middle roll bending cylinderMmax=380kN, force snesor and speed
Spend the sampling period T of the sensing equipments such as sensors=5ms;
S12. the current standby strip fundamental characteristics parameter rolled is collected, including:Coil of strip reel number N where itcoil=
04297367, strip width Bcoil=1250mm, supplied materials thickness h0=2.680mm;
S13. define and default plate shape calculates sampling period Tc=2*Ts=10ms, plate shape feedback control cycle Tf=800*
Tc=8s;
S2. parameter related to belt plate shape calculating in the collection operation of rolling, and with reference to the base obtained in the step S1
This characterisitic parameter calculates belt plate shape Distribution Value and stored:
S21. the entitled N of establishment filecoil=04297367 plate shape storage file;
S22. enter plate shape and calculate SBR;
S23. judge whether to start rolling:
If so, being transferred to step S24;If it is not, being transferred to step S22.
For reversing cold rolling mill, it is considered that after coiler sector plate stings taut band steel, spool turns over three circles, i.e.,
Threading terminates, and sets up front and rear tension force and starts rolling.The signal for starting rolling generally feeds back to process Department of Automation by coiling machine
System.
S24. mill speed v=15.340m/s, entrance thickness of slab point that the moment is collected by basic automation systems are collected
Implantation Hi(2.6469,2.6733,2.6770,2.6844,2.6942,2.6819,2.6905,2.6893,2.6942,2.7015,
2.6942,2.6979,2.7015,2.6991,2.7003,2.7015,2.7003,2.7003,2.7052,2.704,2.6991,
2.7040,2.7003,2.7064,2.7040,2.6954,2.6942,2.6930,2.6942,2.7028,2.6905,2.6893,
2.6831,2.6758,2.6660,2.6439), outlet thickness of slab Distribution Value hi(1.7272,1.7448,1.7472,1.7520,
1.7584,1.7504,1.7560,1.7552,1.7584,1.7632,1.7584,1.7608,1.7632,1.7616,1.7624,
1.7632,1.7624,1.7624,1.7656,1.7648,1.7616,1.7648,1.7624,1.7664,1.7648,1.7592,
1.7584,1.7576,1.7584,1.7640,1.7560,1.7552,1.7512,1.7464,1.7400,1.7256);This example
In, bar member sum is 36, and the division methods of following tension force and plate shape cross direction profiles calculating bar member used are also identical with this.
S25. position P of the Current data collection point on strip length is calculatedj, j is location parameter, in this example, j=
2155。
Pj=Pj-1+v·Tc=259.334+15.340*0.01=259.487 (m)
Wherein, P0=S2+3×2πR2=11.720 (m);
S26. the horizontal plate shape Distribution Value L in outlet of the strip at j positions is calculatedji, LjiIt is that plate shape in units of I is represented
Computational methods.
Calculate, the horizontal plate shape Distribution Value L in outletji(21.33,15.43,12.78,8.59,7.38,1.74,1.45 ,-
3.08, -3.98, -5.20, -7.84, -9.17, -10.66, -11.99, -12.89, -15.0, -14.81, -14.44, -
13.66, -13.59, -15.02, -12.59, -11.23, -11.23, -10.72, -7.54, -5.73, -3.28, -3.21,1.14,
2.06,6.1,10.19,15.69,16.66,23.79), as shown in figure 17.
S27. by the plate shape Distribution Value L at j positionsji, correspondence position PjAnd corresponding time TjWrite plate shape storage file
NcoilAnd preserve;Wherein, TjThe Beijing time built in system, it is accurate to Millisecond.
S28. equation △ t are judgedf=TfWhether set upIf so, it is transferred to step S29 and step S3;Otherwise, it is transferred to step
S29.In this example, now △ tf=TfSet up.
S29. equation △ t are judgedc=TcWhether set up:
If so, making △ tc=0, j=j+1, and it is transferred to step S24;If it is not, repeat step S29.
S3. according to the belt plate shape Distribution Value and target flatness value obtained in the step S2 to the band steel plate
Shape is adjusted, and judges whether the belt plate shape after regulation meets preparatory condition:If it is not, being transferred to step S2.It can specifically wrap
Include following steps:
S31. obtain the progress bending roller force and optimize and revise required data;The step can include again:
S31a. T before being extracted from basic automation systemsfEach bending roller force setting value in time, including fore side working roll
Bending roller force BOW=126kN, fore side intermediate calender rolls bending roller force BOM=174kN, driving side work roll bending power BDW=126kN, driving
Side intermediate calender rolls bending roller force BDM=174kN.
S31b. from plate shape storage file NcoilT before middle extractionfAll board form data L in the=8s timesji, common Tf/TcIt is individual.
S31c. the default secondary target flatness L of extraction process personnel from process automation systemti, its expression formula is as follows
Shown, curve is as shown in figure 15:
Wherein, xiFor band steel bar member relative coordinate,
S32. according to the data obtained in the step S31, to the unit for the purpose of obtaining the target flatness value
Each bending roller force of the roll reversing roller group of frame six optimizes adjustment, and it comprises the following steps:
S32a. T before calculatingfAverage plate shape Distribution Value in the=8s timesIt is calculated as follows:
It can be calculated, average plate shape Distribution Value(21.33,15.43,12.78,8.59,7.38,3.24,1.87 ,-
3.08, -3.98, -5.20, -7.84, -9.17, -10.66, -11.99, -12.89, -14.22, -14.01, -13.78, -
12.66, -12.59, -11.52, -10.09, -9.23, -7.73, -6.22, -4.04, -2.23,0.22,1.44,4.21,5.96,
9.6,13.69,19.19,22.71,28.64), as shown in figure 18.
S32b. will average plate shape Distribution ValueThe average plate shape curve of secondary first is fitted to, formula is as follows, and curve is as schemed
Shown in 18:
S32c. inequality b is judged3>Whether 0 set upIf it is not, being then transferred to step S32d;If so, being then transferred to step S32j.
The step is used to judge whether the first average plate shape curve is identical with the opening direction of target flatness curve.In this example, b3>0 into
It is vertical, therefore it is transferred to step S32j.
S32j. inequality δ≤δ is judgedsetWhether set upIf so, being transferred to step S28;Otherwise, it is transferred to step S32k.Its
In, δ is positive curve plate shape deviation, and plate shape deviation franchise setting value is δset=0.4, it is calculated as follows:
Therefore it is transferred to step S32k.
S32k. inequality ψ is judged>ψsetWhether set upIf so, being then transferred to step S32l;If it is not, being then transferred to step S32o.
Wherein, ψ is the degree of asymmetry of the first average plate shape curve, and degree of asymmetry presets franchise ψset=0.15, it is calculated as follows:
Therefore it is transferred to step S32l.
S32l. inequality is judgedWhether set upIf so, being then transferred to step S32m;If it is not, being then transferred to
Step S32n.For the present invention, for convenience of description, it is assumed that band steel bar member i=1 sides are fore side, i=n sides are driving side.The step
The rapid asymmetric direction for being used to judge the first average plate shape curve.Specifically it is calculated as follows:
Therefore it is transferred to step S32n.
S32n. according to scheme shown in Figure 11 to driving side work roll bending power to positive direction step by step modulating, in driving side
Between roll bending power extract step instruction successively to augment direction step by step modulating, then and send 3 groups of plate shape calculated values after 0.1s, press
Scheme shown in Figure 11 judges whether its average plate shape curve asymmetric degree is overproof, if not overproof, is transferred to step S32o;Otherwise,
Repeat this successive step.In real process, entered 5 step by step modulating, driving side work roll bending power is changed into BDW=141kN, driving
Side intermediate calender rolls bending roller force BDM=204kN, the first average plate shape curve asymmetric degree now is not overproof, then is transferred to step S32o;
S32o. inequality is judgedWhether set upIf so, being then transferred to step S32p;Otherwise, it is transferred to step
S32r.It is calculated as follows:
Therefore,Set up, be then transferred to step S32p.
S32p. according to scheme shown in Figure 12 to the work roll bending power of fore side and driving side to positive direction step by step modulating,
To both sides intermediate calender rolls bending roller force to augment direction step by step modulating, step instruction is then extracted successively and sends 3 groups of plate shapes after 0.1s
Calculated value, and calculate average plate shape
S32q. inequality δ '≤δ is judgedsetWhether set upIf so, then feeding back current each roller to process automation system
Power setting value, and the setting value is kept in this feedback cycle, it is transferred to step S28.Otherwise, it is transferred to step S32p.
For the present embodiment, in the circulation being made up of step S32p and S32q, adjusted by 9 bending roller forces, it is last defeated
It is respectively fore side work roll bending power B to go out optimal bending roller force setting valueOW=180kN, fore side intermediate calender rolls bending roller force BOM=
228kN, driving side work roll bending power BDW=205kN, driving side intermediate calender rolls bending roller force BDM=258kN.
For part six-roller reversing cold-rolling mill train be investment reduction cost without configure plate-shaped sensing roller in the case of, this hair
Bright provided method can preferably solve the problems, such as its plate shape closed loop feedback control.The present invention fills under the premise of equipment is not increased
Divide using milling train gateway calibrator data, realize the calculating of plate shape, recognize, automatically control the work(such as response, closed loop feedback control
Can, and computational methods are succinct, fast response time, while being easily programmed realization, cost input is minimum, and effect is obvious, with larger
Practical value.In addition, the present invention extends to calibrator and rolling without plate-shaped sensing roller before and after the configuration such as reversable mill, planisher
Steel unit, this type unit quantity is more both at home and abroad at present, therefore the present invention has preferable popularization and application scene.
The disclosure is been described by by above-mentioned related embodiment, but above-described embodiment is only the example for implementing the disclosure.
It must be noted that, the embodiment disclosed is not limiting as the scope of the present disclosure.
Claims (12)
1. a kind of roll reversing roller group plate shape closed-loop feedback control method of single chassis six, it is characterised in that including step:
S1. obtain the fundamental characteristics parameter of the roll reversing roller group of single chassis six and sampled according to predetermined period current for the strip rolled
Fundamental characteristics parameter;
S2. parameter related to belt plate shape calculating in the collection operation of rolling, and substantially special with reference to what is obtained in the step S1
Property parameter calculate and belt plate shape Distribution Value and store;
S3. the belt plate shape is adjusted according to the belt plate shape Distribution Value and target flatness value that are obtained in the step S2
Section, and judge whether the belt plate shape after regulation meets preparatory condition:If it is not, being transferred to step S2;
The step S1 includes:
S11. the entrance coiling machine center for collecting the six-roller reversing cold-rolling mill train is fan-shaped to milling train centre distance, entrance coiling machine
Reel diameter, outlet coiling machine center to milling train centre distance, outlet coiler sector plate when plate stings taut band steel sting taut band steel
When reel diameter, the maximum positive bending roller force of working rollThe negative bending roller force of working roll maximumAnd the maximum bending roller force of intermediate calender rolls
BMmax;
S12. the fundamental characteristics parameter of the current standby strip rolled is collected;
S13. preset and calculate sampling period TcAnd plate shape feedback control cycle Tf;
The step S2 includes:
S21. the plate shape storage file with the fundamental characteristics parameter association of the standby strip rolled is created;
S22. enter plate shape and calculate SBR;
S23. judge whether to start rolling:
If so, being transferred to step S24;If it is not, being transferred to step S22;
S24. sample current mill speed, entrance thickness of slab Distribution Value and outlet thickness of slab Distribution Value;
S25. current data sample point is calculated on strip length with reference to the parameter gathered in the step S11 and step S24
Position Pj, wherein j be a location parameter, j=0,1,2 ..., m-1, m, m is total number of sample points;
S26. the result with reference to the step S25 calculates outlet plate shape Distribution Value of the strip at j positions;
S27. the plate shape Distribution Value at j positions and correspondence time are write into the plate shape storage file;
S28. equation △ t are judgedf=TfWhether set up:
If so, being transferred to step S29 and step S3;If it is not, being transferred to step S29;
Wherein, △ tfFor plate shape feedback interval;
S29. equation △ t are judgedc=TcWhether set up:
If so, making △ tc=0, j=j+1, and it is transferred to step S24;If it is not, repeat step S29;
Wherein, △ tcSampling time interval is calculated for plate shape.
2. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 1, it is characterised in that institute
State in step S3 by each bending roller force to the roll reversing roller group of single chassis six optimize adjustment and to the band steel plate
Shape is adjusted.
3. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 1 or 2, its feature exists
In the step S3 includes:
S31. obtain the progress bending roller force and optimize and revise required data;
S32. according to the data obtained in the step S31, to the single chassis six for the purpose of obtaining the target flatness value
Each bending roller force of roll reversing roller group optimizes adjustment.
4. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 3, it is characterised in that institute
Stating step S31 includes:
S31a. T before obtainingfFore side work roll bending power B in timeOW, fore side intermediate calender rolls bending roller force BOM, driving side working roll
Bending roller force BDWAnd driving side intermediate calender rolls bending roller force BDM;
S31b. T before being extracted from the plate shape storage filefAll plate shape Distribution Values in time;
S31c. the default target flatness value L is obtainedti。
5. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 4, it is characterised in that institute
Stating step S32 includes:
S32a. T before calculatingfAverage plate shape Distribution Value in time;
S32b. the average plate value shape Distribution Value is fitted to the average plate shape curve of secondary first;
S32c. judge whether the described first average plate shape curve is identical with the opening direction of a target flatness curve:
If it is not, being transferred to step S32d;If so, being transferred to step S32j;
S32d. judge whether the degree of asymmetry of the described first average plate shape curve is overproof:
If so, being transferred to step S32e;If it is not, being transferred to step S32h;
S32e. the asymmetric direction of the described first average plate shape curve is judged:
If fore side, step S32f is transferred to;If driving side, step S32g is transferred to;
S32f. to fore side work roll bending power to negative direction step by step modulating, to fore side intermediate calender rolls bending roller force to reducing direction
Step by step modulating;Step instruction is extracted successively to send multigroup plate shape calculated value after the scheduled time and judge its average plate shape curve
Whether degree of asymmetry is overproof:
If so, repeat step S32f;If it is not, being transferred to step S32h;
S32g. to driving side work roll bending power to negative direction step by step modulating, to driving side intermediate calender rolls bending roller force to reducing direction
Step by step modulating;Step instruction is extracted successively to send multigroup plate shape calculated value after the scheduled time and judge its average plate shape curve
Whether degree of asymmetry is overproof:
If so, repeat step S32g;If it is not, being transferred to step S32h;
S32h. to the work roll bending power of fore side and driving side to negative direction step by step modulating, to both sides intermediate calender rolls bending roller force to
Reduce direction step by step modulating;Step instruction is extracted successively to send multigroup plate shape calculated value after the scheduled time and calculate average plate shape
And it is fitted to the second average plate shape curve;
S32i. judge whether the described second average plate shape curve deviation is less than plate shape deviation franchise:
If so, being transferred to step S28;If it is not, being transferred to step S32h;
S32j. judge whether the described first average plate shape curve deviation is less than plate shape deviation franchise:
If so, being transferred to step S28;If it is not, being transferred to step S32k;
S32k. judge whether the degree of asymmetry of the described first average plate shape curve is overproof:
If so, being transferred to step S32l;If it is not, being transferred to step S32o;
S32l. the asymmetric direction of the described first average plate shape curve is judged:
If fore side, step S32m is transferred to;If driving side, step S32n is transferred to;
S32m. to fore side work roll bending power to positive direction step by step modulating, to fore side intermediate calender rolls bending roller force to augment direction
Step by step modulating, extracts step instruction and sends multigroup plate shape calculated value after the scheduled time and judge its average plate shape curve successively
Whether degree of asymmetry is overproof:
If so, repeat step S32m;If it is not, being transferred to step S32o;
S32n. to driving side work roll bending power to positive direction step by step modulating, to driving side intermediate calender rolls bending roller force to augment direction
Step by step modulating;Step instruction is extracted successively to send multigroup plate shape calculated value after the scheduled time and judge its average plate shape curve
Whether degree of asymmetry is overproof:
If so, repeat step S32n;If it is not, being transferred to step S32o;
S32o. judge whether the amplitude of average plate shape curve exceedes default amplitude:
If so, being transferred to step S32p;If it is not, being transferred to step S32r;
S32p. to the work roll bending power of fore side and driving side to positive direction step by step modulating, to both sides intermediate calender rolls bending roller force to
Augment direction step by step modulating, extracts step instruction and sends multigroup plate shape calculated value after the scheduled time and calculate average plate shape successively
And it is fitted to the second average plate shape curve;
S32q. judge whether the described second average plate shape curve deviation is less than plate shape deviation franchise:
If so, being transferred to step S28;If it is not, being transferred to step S32p;
S32r. to the work roll bending power of fore side and driving side to negative direction step by step modulating, to both sides intermediate calender rolls bending roller force to
Reduce direction step by step modulating;Step instruction is extracted successively to send multigroup plate shape calculated value after the scheduled time and calculate average plate shape
And it is fitted to the second average plate shape curve;
S32s. judge whether the described second average plate shape curve deviation is less than plate shape deviation franchise:
If so, being transferred to step S28;If it is not, being transferred to step S32r.
6. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 5, it is characterised in that institute
Stating step S32f includes:
S32f1. working roll and the basic adjustment unit of intermediate calender rolls bending roller force are set;
S32f2. evaluation work roller and the actual adjustment unit of intermediate calender rolls bending roller force;
S32f3. the result in the step S32f1 and S32f2 calculates current operation side working roll and intermediate calender rolls bending roller force
Setting value B 'OWWith B 'OM;
S32f4. inequality is judgedWhether set up:
If so, being transferred to step S32f5;If it is not, orderIt is transferred to step S32f5;
S32f5. 0≤B ' of inequality is judgedOM≤BMmaxWhether set up:
If so, being transferred to step S32f6;If it is not, making B 'OM=0, it is transferred to step S32f6;
S32f6. equation set is judgedWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32f7;
S32f7. by current bending roller force setting value B 'OWWith B 'OMProcess automation system bending roller force setting module is fed back to, and by liquid
System acting is pressed to perform;
S32f8. extract step instruction successively from the plate shape storage file and send multigroup plate shape calculated value after the scheduled time
And calculate average plate shape and be fitted to the second average plate shape curve;
S32f9. judge whether the degree of asymmetry of the described second average plate shape curve is overproof:
If so, being transferred to step S32f3;If it is not, being transferred to step S32h.
7. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 5, it is characterised in that institute
Stating step S32g includes:
S32g1. working roll and the basic adjustment unit of intermediate calender rolls bending roller force are set;
S32g2. evaluation work roller and the actual adjustment unit of intermediate calender rolls bending roller force;
S32g3. the result in the step S32g1 and S32g2 calculates current operation side working roll and intermediate calender rolls bending roller force
Setting value B 'DWWith B 'DM;
S32g4. inequality is judgedWhether set up:
If so, being transferred to step S32g5;If it is not, orderIt is transferred to step S32g5;
S32g5. 0≤B ' of inequality is judgedDM≤BMmaxWhether set up:
If so, being transferred to step S32g6;If it is not, making B 'DM=0, it is transferred to step S32g6;
S32g6. equation set is judgedWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32g7;
S32g7. by current bending roller force setting value B 'DWWith B 'DMProcess automation system bending roller force setting module is fed back to, and by liquid
System acting is pressed to perform;
S32g8. extract step instruction successively from the plate shape storage file and send multigroup plate shape calculated value after the scheduled time
And calculate average plate shape and be fitted to the second average plate shape curve;
S32g9. judge whether the degree of asymmetry of average plate shape curve is overproof:
If so, being transferred to step S32g3;If it is not, being transferred to step S32h.
8. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 5, it is characterised in that institute
Stating step S32h includes:
S32h1. working roll and the basic adjustment unit of intermediate calender rolls bending roller force are set;
S32h2. evaluation work roller and the actual adjustment unit of intermediate calender rolls bending roller force;
S32h3. the result in the step S32h1 and S32h2 calculates current operation side working roll and intermediate calender rolls bending roller force
Setting value B 'OWWith B 'OM;
S32h4. inequality is judgedWhether set up:
If so, being transferred to step S32h5;If it is not, orderIt is transferred to step S32h5;
S32h5. 0≤B ' of inequality is judgedOM≤BMmaxWhether set up:
If so, being transferred to step S32h6;If it is not, making B 'OM=0, it is transferred to step S32h6;
S32h6. inequality is judgedWhether set up:
If so, being transferred to step S32h7;If it is not, orderIt is transferred to step S32h7;
S32h7. 0≤B ' of inequality is judgedDM≤BMmaxWhether set up:
If so, being transferred to step S32g8;If it is not, making B 'DM=0, it is transferred to step S32g8;
S32h8. equation set is judgedWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32h9;
S32h9. by current bending roller force setting value B 'OWWith B 'OMProcess automation system bending roller force setting module is fed back to, and by liquid
System acting is pressed to perform;
S32h10. extract step instruction successively from the plate shape storage file and send multigroup plate shape calculated value after the scheduled time
And calculate average plate shape and be fitted to the second average plate shape curve;It is transferred to step S32i.
9. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 5, it is characterised in that institute
Stating step S32m includes:
S32m1. working roll and the basic adjustment unit of intermediate calender rolls bending roller force are set;
S32m2. evaluation work roller and the actual adjustment unit of intermediate calender rolls bending roller force;
S32m3. the result in the step S32m1 and S32m2 calculates current operation side working roll and intermediate calender rolls bending roller force
Setting value B 'OWWith B 'OM;
S32m4. inequality is judgedWhether set up:
If so, being transferred to step S32m5;If it is not, orderIt is transferred to step S32m5;
S32m5. 0≤B ' of inequality is judgedOM≤BMmaxWhether set up:
If so, being transferred to step S32m6;If it is not, making B 'OM=BMmax, it is transferred to step S32m6;
S32m6. equation set is judgedWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32m7;
S32m7. by current bending roller force setting value B 'OWWith B 'OMProcess automation system bending roller force setting module is fed back to, and by liquid
System acting is pressed to perform;
S32m8. extract step instruction successively from the plate shape storage file and send multigroup plate shape calculated value after the scheduled time
And calculate average plate shape and be fitted to the second average plate shape curve;
S32m9. judge whether the degree of asymmetry of average plate shape curve is overproof:
If so, being transferred to step S32m3;If it is not, being transferred to step S32o.
10. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 5, it is characterised in that
The step S32n includes:
S32n1. working roll and the basic adjustment unit of intermediate calender rolls bending roller force are set;
S32n2. evaluation work roller and the actual adjustment unit of intermediate calender rolls bending roller force;
S32n3. the result in the step S32n1 and S32n2 calculates current operation side working roll and intermediate calender rolls bending roller force
Setting value B 'DWWith B 'DM;
S32n4. inequality is judgedWhether set up:
If so, being transferred to step S32n5;If it is not, orderIt is transferred to step S32n5;
S32n5. 0≤B ' of inequality is judgedDM≤BMmaxWhether set up:
If so, being transferred to step S32n6;If it is not, making B 'DM=BMmax, it is transferred to step S32n6;
S32n6. equation set is judgedWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32n7;
S32n7. by current bending roller force setting value B 'DWWith B 'DMProcess automation system bending roller force setting module is fed back to, and by liquid
System acting is pressed to perform;
S32n8. extract step instruction successively from the plate shape storage file and send multigroup plate shape calculated value after the scheduled time
And calculate average plate shape and be fitted to the second average plate shape curve;
S32n9. judge whether the degree of asymmetry of average plate shape curve is overproof:
If so, being transferred to step S32n3;If it is not, being transferred to step S32o.
11. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 5, it is characterised in that
The step S32p includes:
S32p1. working roll and the basic adjustment unit of intermediate calender rolls bending roller force are set;
S32p2. evaluation work roller and the actual adjustment unit of intermediate calender rolls bending roller force;
S32p3. the result in the step S32p1 and S32p2 calculates current operation side working roll and intermediate calender rolls bending roller force
Setting value B 'OWWith B 'OM;
S32p4. inequality is judgedWhether set up:
If so, being transferred to step S32p5;If it is not, orderIt is transferred to step S32p5;
S32p5. 0≤B ' of inequality is judgedOM≤BMmaxWhether set up:
If so, being transferred to step S32p6;If it is not, making B 'OM=BMmax, it is transferred to step S32p6;
S32p6. inequality is judgedWhether set up:
If so, being transferred to step S32p7;If it is not, orderIt is transferred to step S32p7;
S32p7. 0≤B ' of inequality is judgedDM≤BMmaxWhether set up:
If so, being transferred to step S32g8;If it is not, making B 'DM=BMmax, it is transferred to step S32g8;
S32p8. equation set is judgedWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32p9;
S32p9. by current bending roller force setting value B 'OWWith B 'OMProcess automation system bending roller force setting module is fed back to, and by liquid
System acting is pressed to perform;
S32p10. extract step instruction successively from the plate shape storage file and send multigroup plate shape calculated value after the scheduled time
And calculate average plate shape and be fitted to the second average plate shape curve;It is transferred to step S32q.
12. the roll reversing roller group plate shape closed-loop feedback control method of single chassis six as claimed in claim 5, it is characterised in that
The step S32r includes:
S32r1. working roll and the basic adjustment unit of intermediate calender rolls bending roller force are set;
S32r2. evaluation work roller and the actual adjustment unit of intermediate calender rolls bending roller force;
S32r3. the result in the step S32r1 and S32r2 calculates current operation side working roll and intermediate calender rolls bending roller force
Setting value B 'OWWith B 'OM;
S32r4. inequality is judgedWhether set up:
If so, being transferred to step S32r5;If it is not, orderIt is transferred to step S32r5;
S32r5. 0≤B ' of inequality is judgedOM≤BMmaxWhether set up:
If so, being transferred to step S32r6;If it is not, making B 'OM=0, it is transferred to step S32r6;
S32r6. inequality is judgedWhether set up:
If so, being transferred to step S32r7;If it is not, orderIt is transferred to step S32r7;
S32r7. 0≤B ' of inequality is judgedDM≤BMmaxWhether set up:
If so, being transferred to step S32g8;If it is not, making B 'DM=0, it is transferred to step S32g8;
S32r8. equation set is judgedWhether set up:
If so, being transferred to step S28;If it is not, being transferred to step S32r9;
S32r9. by current bending roller force setting value B 'OWWith B 'OMProcess automation system bending roller force setting module is fed back to, and by liquid
System acting is pressed to perform;
S32r10. extract step instruction successively from the plate shape storage file and send multigroup plate shape calculated value after the scheduled time
And calculate average plate shape and be fitted to the second average plate shape curve;It is transferred to step S32s.
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CN109877166A (en) * | 2018-06-08 | 2019-06-14 | 江苏沙钢集团有限公司 | Method suitable for online control of convexity of ultrathin cast-rolled strip steel |
CN109433830B (en) * | 2018-11-06 | 2020-01-07 | 燕山大学 | Cold-rolled plate shape closed-loop control method and system |
CN113070349B (en) * | 2021-03-29 | 2023-05-12 | 常熟科弘材料科技有限公司 | Plate type automatic adjusting system |
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