CN105432709B - A kind of method of new musculus cutaneus packing - Google Patents

A kind of method of new musculus cutaneus packing Download PDF

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Publication number
CN105432709B
CN105432709B CN201511001719.8A CN201511001719A CN105432709B CN 105432709 B CN105432709 B CN 105432709B CN 201511001719 A CN201511001719 A CN 201511001719A CN 105432709 B CN105432709 B CN 105432709B
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China
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musculus cutaneus
station
new
fillings
profiling
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CN105432709A (en
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黄松
周莉
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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Chengdu Soontrue Rainbow Machinery Equipment Co Ltd
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    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/06Apparatus for filling pieces of dough such as doughnuts
    • AHUMAN NECESSITIES
    • A21BAKING; EDIBLE DOUGHS
    • A21CMACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00Other apparatus for handling dough or dough pieces
    • A21C9/08Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Confectionery (AREA)

Abstract

The invention belongs to food processing technology field more particularly to a kind of method of new musculus cutaneus packing, a kind of method of new musculus cutaneus packing concretely comprises the following steps:The first step, musculus cutaneus, which is laid in, connects skin station;Second step, musculus cutaneus pass through pre-profiling, become pocket-like;The pocket-like refers to that musculus cutaneus is concave, and the top of musculus cutaneus is in open state, and the left end two side portions of musculus cutaneus are laminated connected, and the right end two side portions pressing of musculus cutaneus is connected, and is in sealing state around musculus cutaneus.3rd step, pocket-like musculus cutaneus pass through the first note filling station;4th step, by shaping station, the open position in musculus cutaneus top is bonded to each other the musculus cutaneus of pocket-like under the effect of external force, makes to form confined space in musculus cutaneus.Musculus cutaneus can be processed as pocket-like by this method, so as to realize note filling of the liquid fillings to musculus cutaneus, the fillings of liquid can ensure that fillings will not cause the missing in nutrition or mouthfeel because of reasons such as freezings in itself, and the fillings of liquid is made to remain own mouthfeel and taste as far as possible.

Description

A kind of method of new musculus cutaneus packing
Technical field
The invention belongs to food processing technology field more particularly to a kind of methods of new musculus cutaneus packing.
Background technology
The food forming machine of existing processing dumpling class food with filling is usually all used when carrying out processing and forming to food Musculus cutaneus conveying device, filling feeding device, molding machine and withdrawing device are sequentially arranged at circular orbit by the form of annular station On, then dumpling class food with filling performs junction skin, for filling, shaping and taking-up action respectively in each independent station, still All it is often that existing freezed is solid-state to liquid fillings when the fillings of liquid is injected musculus cutaneus, then carries out note filling, but liquid After freezing, mouthfeel or nutritive value can all have an impact state fillings.
As number of patent application be CN200820062031.X, applying date 2008-01-29, the reality of entitled " dumpling machine " With new patent, technical solution is:A kind of dumpling machine including dough sheet input mechanism, Filling stuffing device, dumpling forming device, goes out Expect tailstock, driving device, dumpling forming device includes horizontally disposed station turnplate, the molding die in turntable disk, musculus cutaneus Input unit, Filling stuffing device are corresponding to be arranged on connecing skin station, connecing filling station for turntable, and thrustor is set in inclusion station, Push-off device is set releasing dumpling station one side, opposite side sets discharging tailstock.Above-mentioned patent is independent on circular orbit Dough sheet input mechanism, Filling stuffing device, dumpling forming device, discharging tailstock are provided with, each device works successively, in above-mentioned patent Dumpling forming device and Filling stuffing device the injection of a fillings can only be carried out to musculus cutaneus, and can only also process solid-state fillings.
In conclusion existing dumpling class food with filling, when realizing automated production, can not usually realize will be in musculus cutaneus Inside it is directly injected into the technique effect of liquid fillings.
The content of the invention
It is now special in order to overcome the problems, such as that it is intracutaneous directly by liquid fillings injection face that above-mentioned dumpling filling wrapping device can not be realized It you can well imagine out a kind of method for the musculus cutaneus packing that liquid fillings can be injected on musculus cutaneus.
To realize above-mentioned technique effect, technical scheme is as follows:
A kind of method of new musculus cutaneus packing, it is characterised in that:It concretely comprises the following steps:
The first step, musculus cutaneus, which is laid in, connects skin station;
Second step, musculus cutaneus pass through pre-profiling, become pocket-like;The pocket-like refers to that musculus cutaneus is concave, and musculus cutaneus Top is in open state, and the left end two side portions of musculus cutaneus are laminated connected, and the right end two side portions pressing of musculus cutaneus is connected, described The circle that forward and backward, the left and right four direction of musculus cutaneus surround in sealing state, i.e., is in sealing state around musculus cutaneus.
3rd step, pocket-like musculus cutaneus pass through the first note filling station;
4th step, the musculus cutaneus of pocket-like by shaping station, mutually paste under the effect of external force by the open position in musculus cutaneus top It closes, makes to form confined space in musculus cutaneus.
Between the first step and second step, musculus cutaneus by disclosing station in advance, and musculus cutaneus middle part by downward power due to being acted on, face Skin integrally can be concave.
After 4th step is completed, musculus cutaneus is delivered to demoulding station, then is transferred on conveyer belt.
Musculus cutaneus is laid in by musculus cutaneus conveying device and connect on skin station.
The pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mold.
Musculus cutaneus realizes being bonded to each other at the top of musculus cutaneus in shaping station by molding machine.
The pre- pre- device of disclosing disclosed on station discloses musculus cutaneus for spill.
Musculus cutaneus is transferred on conveyer belt by stripper apparatus.
The equipment of this method is realized as multiple fillings molding machine, including track and is arranged on around track and connects Pi works Position, the first note filling station, shaping station and demoulding station, described connect are provided with musculus cutaneus conveying device at skin station, and described first The first Filling stuffing device is provided at note filling station, molding machine is provided at shaping station, demoulding dress is provided at demoulding station It puts, is provided with the multiple fillings pre-profiling mold of orbital motion on the track, the multiple fillings pre-profiling mold is by face Skin pre-profiling is pocket-like.
Musculus cutaneus pre-profiling is pocket-like at the first note filling station by the multiple fillings pre-profiling mold.
The structure of musculus cutaneus conveying device be it is known to those skilled in the art know can apply to the food with filling such as dumpling machine face The existing structure of skin conveying, can complete the basic conveying function of musculus cutaneus or can also realize that whole musculus cutaneus is cut into appropriate size Independent musculus cutaneus effect.
It is pre- disclose device include cylinder and with cylinders and done by cylinder drive pump disclose leather point.
The first Filling stuffing device is provided at first note filling station, first Filling stuffing device includes cylinder block, the cylinder Lifting cylinder is provided on seat, the lifting cylinder output terminal is connected with lift connection plate one end, and the lift connection plate is another End is connected with lifting support, and multiple priming devices are provided on the lifting support.
The priming device includes regulation valve body and regulating valve on its interior, and the top of the regulation valve body is provided with Adjusting knob, the regulation valve body bottom are provided with filling head, and described regulation valve body one end is connected with pressue device, and the other end connects It is connected to woven hose.
The pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
The woven hose is connected with for accommodating the fluid reservoir of liquid fillings.
The filling head is the nozzle structure that liquid spray can be achieved.
For liquid fillings after fluid reservoir, woven hose and filling head, sprinkling or spray complete liquid filling in musculus cutaneus The injection of material.
The molding machine includes forming supporter and shaping drives, and at least one set of shaping is provided on forming supporter to mould, every group Shaping includes mould on one left side to mould and the right side to mould, left to be moved horizontally towards each other to being done under mould and the right drive driven to mould in shaping With movement backwards.Molding die presses surrounding in sealing, top for the musculus cutaneus top of open structure, left right to mould and the right side Mould and the right side to being molded after conjunction again separately, are realized to food with filling most in the both sides application pressure at the top of musculus cutaneus, a left side to mould respectively Final shaping unit.
The stripper apparatus includes push-off device or clamp device.
Push-off device includes telescopic putter, and described telescopic putter one end is provided with pusher driving mechanism, telescopic putter it is another One end is provided with push plate.
Telescopic putter releases the food with filling after shaping from the mold core of multiple fillings pre-profiling mold.
Clamp device includes mechanical grip, and mechanical grip is grabbed by gripping cylinder realization, puts action, the mechanical grip peace Mounted in for controlling the lift servo motor that it is lifted, the servomotor is fixed on slide, and the slide is fixed on de- On mould bases.
Mechanical grip clamps the food with filling after shaping from the mold core of multiple fillings pre-profiling mold, is then lifting Under the action of servomotor, ascending motion is done, is then moved to by slide above conveyer belt, then is declined, mechanical grip will wrap Filling food is put on the belt.
The multiple fillings pre-profiling mold includes installing plate, and mold core and two achievable phases are provided on the installing plate To the dermatotome that connects of movement, the both sides for connecing dermatotome and being separately positioned on mold core, the upper surface for connecing dermatotome is provided with for real The concave step of skin function is now connect, two connect the adjacent side of dermatotome and are provided with the groove for being used to implement musculus cutaneus pre-profiling, each The left and right of groove is provided at both ends with nip portion, and two connect the opposite groove in position on dermatotome and form one group of pre-profiling groove.
Two number of recesses connect on dermatotome are identical.
Each to connect the groove that the distribution of at least three horizontal linears is provided on dermatotome, two connect dermatotome and are collectively formed at least three The pre-profiling groove of a horizontal linear distribution, there are one mold cores for the intermediate setting of each pre-profiling groove.
Two connect dermatotome and can realize mutual movement horizontally towards each other and backwards to movement.It moves toward one another and refers to that two connect dermatotome fortune Dynamic direction is on the contrary, and close to each other.Refer to two movement direction of object backwards to movement on the contrary, and mutually leaving.
The nip portion is perpendicular, and nip portion, which extends to, to be connect below dermatotome, and two connect dermatotome when closing up, the nip portion In fit-state.
Vertical curved surface is additionally provided with by the nip portion, below groove.
At least one connect is provided with pushing block on dermatotome, roller is provided on the pushing block.The roller under the action of track, This is driven to connect dermatotome and does horizontal reciprocating movement, the pairing or the effect of opening for connecing dermatotome so as to fulfill two.
The mold core is cup-shaped, and the jacking block that can be moved up and down is provided in mold core, mandril is connected with below each jacking block, Each mandril is connected respectively with connecting plate, and roller is provided on the connecting plate.The roller can be in track or other driving machines Under the driving of structure, mandril is driven to pump, so as to fulfill the jacking block raising and lowering in mold core, mold core is solid at this time Fixed motionless, food with filling is located on jacking block, and the purpose of mandril is that drive is fixed on the jacking block of mandril upper end and moves up and down, will be into The food with filling top that type finishes is to connecing above dermatotome, to facilitate gripping or release.
Resetting spring is additionally provided on the connecting plate, the upper end of the resetting spring is limited in the hole of installing plate.With This realizes the reset function of connecting plate.
The top for connecing dermatotome and being located at intermediate plate, the intermediate plate bottom are connected with lever, and described lever one end is set There is roller.The roller of lever one end moves in track, and track drives roller to rise or decline, so as to fulfill lever band is utilized The dynamic technique effect for connecing dermatotome raising and lowering.
The shape of the concave step is semicircle or/and rectangle.Concrete shape can be adjusted according to different musculus cutaneus, Two concave step shapes connect on dermatotome can be identical or differ.
Two connect dermatotome and are oppositely arranged, and two connect the separated state of dermatotome at this time, and dropping down onto two under musculus cutaneus connects dermatotome position In corresponding one group of concave step, a part for musculus cutaneus is connect positioned at one in the concave step of dermatotome, another part position of musculus cutaneus In in the concave step that another connects dermatotome, the middle part of musculus cutaneus is hanging;
It discloses device in advance at this time to disclose downwards in the middle part of musculus cutaneus, musculus cutaneus middle part is left recessed to whereabouts in mold core, around musculus cutaneus Shape step erects upwards, and entire musculus cutaneus is concave, and then liquid is injected downwardly into musculus cutaneus concave shaped cavity by the first Filling stuffing device, Liquid fillings is located in concave structure;
It is at least one to connect dermatotome under the effect of external force, it is moved horizontally toward another direction where connecing dermatotome so that Two connect dermatotome and form pairing, and two nip portion for connecing dermatotome after closing up fit closely, since nip portion is to be horizontally set on The both ends of groove, so the both ends of concave musculus cutaneus can closely be bonded together under the action of nip portion, at this time in recessed The upper end of the musculus cutaneus of shape is still open state, both ends fitting so that in the state of sealing, i.e., entire musculus cutaneus around spill musculus cutaneus In pocket-like;That is the left end two side portions of musculus cutaneus are laminated connected, and the pressing of the right end two side portions of musculus cutaneus is connected, musculus cutaneus upper end To be open.
Two after pairing connect dermatotome opening, and at the same time, two connect the horizontal decline of dermatotome, due to face around sealing space Skin is bonded to each other, without gap, so liquid fillings can be retained in musculus cutaneus concave shaped cavity, it will not material leakage.
The advantage of the invention is that:
For holistic approach, musculus cutaneus can be processed as pocket-like by this method, so as to realize liquid fillings to musculus cutaneus Filling is noted, the fillings of liquid can ensure that fillings will not cause the missing in nutrition or mouthfeel because of reasons such as freezings in itself, make The fillings of liquid remains own mouthfeel and taste as far as possible.
For the first time before note filling, since musculus cutaneus is processed as pocket-like by it, so note filling can note liquid fillings for the first time Enter in the musculus cutaneus of pocket-like, and ensure that liquid fillings does not leak.The faric food of liquid fillings is housed in the prior art Product, such as sausage dumplings, it is first solid-state by the freezing of liquid fillings to be, inclusion shaping is then carried out again, so for fillings Mouthfeel, taste and nutrition can all cause to lack, and the application then can be during processing so that liquid fillings is constantly in The state of liquid is solid-state without being freezed, and ensure that the nutrition of liquid fillings in itself and mouthfeel, and notes filling twice and add in Fillings will not be mutually mixed before filling is noted, consumer just can be explicitly told by mouthfeel there are two types of different fillings Material also enhances the stereovision of food with filling.
Pre- the advantages of disclosing device:
When be provided with individually disclose station in advance when, set in advance disclose device can by musculus cutaneus before filling note just formation spill, Later stage Filling stuffing device is facilitated preferably to complete note filling.
Disclose station and when the first note filling station integrates when pre-, be provided with disclose the Filling stuffing device of skin function can be almost It completes to disclose skin simultaneously and notes the action of filling, such be advantageous in that can save limited station, and the space under saving can be used In installing other additional structures, to enrich and improve entire molding machine.
On the premise of being provided with and individually disclosing station in advance, then it is additional set one and disclose station and the first note filling station in advance, It can further strengthen disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
The advantages of first Filling stuffing device:
When the first Filling stuffing device carries out the injection of liquid fillings, liquid fillings can directly be in be infused in from filling head It in the musculus cutaneus spill of pocket-like, and will not leak, realize the purpose for packing liquid fillings in fluid form. Pressue device has the pressure of bigger when liquid fillings can be allowed to be sprayed from filling head, convenient for filling head discharge it is more convenient, Quickly, and lifting cylinder can make filling head move up and down, convenient for controlling the opportunity of fluid injection.
The advantages of molding machine:
The form that level closes molding can make the musculus cutaneus of food with filling, and in final sealing, pressing effect is more preferable, musculus cutaneus Gap is not likely to produce at pressing, the situation of gas leakage is less prone in musculus cutaneus, ensure that the complete of fillings inside food with filling.
The advantages of stripper apparatus:
Stripper apparatus can take out the food with filling of final molding from multiple fillings pre-profiling mold, and be sent to down One process so that multiple fillings pre-profiling mold can continue cycling through work, realize full-range automation mechanized operation.
The advantages of multiple fillings pre-profiling mold, is:
Two on multiple fillings pre-profiling mold connect the adjacent side of dermatotome and are provided with and are used to implement musculus cutaneus pre-profiling Groove, the left and right of each groove are provided at both ends with nip portion, and the opposite groove in two positions forms one group of pre-profiling groove, just Shaping groove is capable of the effect of direct musculus cutaneus, and two connect dermatotome and can mutually move, and realizes pairing and the action opened, and leads to The effect of nip portion is crossed, pressing will be only sealed around musculus cutaneus, and the musculus cutaneus top of concave moulding is in open State, convenient for musculus cutaneus in the case where having had been injected into a kind of fillings, the front and rear of musculus cutaneus is specifically referred to around above-mentioned musculus cutaneus Left and right four direction in subsequent action, continues toward another fillings of injection inside musculus cutaneus, can add at this time liquid fillings or Person's solid-state fillings so that the fillings species of food with filling is more abundant, and even if when adding liquid fillings directly in musculus cutaneus, Liquid fillings can also be directly injected into and be included in musculus cutaneus, will not generate leakage, and without being solid by the freezing of liquid fillings State avoids causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mold connect dermatotome mutual cooperation action, form one group and connect dermatotome, one group connects dermatotome On can be provided with multiple pre-profiling grooves, when set there are three pre-profiling groove when, three food with filling can be processed simultaneously.
The mold core of multiple fillings pre-profiling mold can play the role of supporting musculus cutaneus and fillings, and since mold core can Raising and lowering, thus mold core in the molding procedure after pre-profiling, can rise and make musculus cutaneus thereon and fillings point more Add to protrude from and connect on dermatotome, it is molded convenient for molding machine.
Two of multiple fillings pre-profiling mold connect dermatotome and individually can move horizontally and move up and down, and traditional connect Dermatotome is an entirety, can only be moved up and down, and traditional dermatotome that connects can only realize the function of connecing skin, and two in the application Dermatotome is connect due to having independently moving and nip portion, can realize the first one-step forming to musculus cutaneus, make musculus cutaneus concave and To being sealed around it.
The nip portion of multiple fillings pre-profiling mold is vertical plane, in pressing, musculus cutaneus can be made closely to be fitted in Together, and uniform force, and the vertical curved surface set below groove can then play in musculus cutaneus, the belly part of lower part The effect of shaping.
Roller is both provided in multiple structures of multiple fillings pre-profiling mold, roller cooperates with track, realizes Dependency structure up and down, the effect of translation are controlled, it is simple in structure.
Description of the drawings
Fig. 1 be apparatus structure schematic diagram of the present invention, i.e., the structure diagram of multiple fillings molding machine.
Fig. 2 is multiple fillings molding machine top view.
Fig. 3 is a kind of station distribution schematic diagram of multiple fillings molding machine.
Fig. 4 is the first Filling stuffing device structure diagram.
Fig. 5 is the first Filling stuffing device and the structure diagram of multiple fillings pre-profiling mold cooperation.
Fig. 6 is molding machine structure diagram.
Fig. 7 is molding machine top view.
Fig. 8 is structure diagram when stripper apparatus is push-off device.
Fig. 9 is structure diagram when stripper apparatus is clamp device.
Figure 10 is the structure diagram of multiple fillings pre-profiling mold.
Figure 11 is the side view of multiple fillings pre-profiling mold.
Figure 12 is the A-A sectional views of multiple fillings pre-profiling mold.
Figure 13 is the structure diagram that intermediate plate is connected with lever.
Figure 14 is a structure diagram for connecing dermatotome.
Figure 15 is the structure diagram that another connects dermatotome.
After Figure 16 connects dermatotome completion to the pre-profiling of musculus cutaneus for two, the top view of musculus cutaneus and liquid fillings.
In attached drawing:
Connect skin station 100, the first note filling station 200, shaping station 400, demoulding station 500, musculus cutaneus conveying device 101, First Filling stuffing device 201, molding machine 401, stripper apparatus 501, track 1000, multiple fillings pre-profiling mold 2000.
Station 600 is disclosed in advance, discloses device 601 in advance.
Cylinder block 302, lifting cylinder 303, lift connection plate 304, lifting support 305, priming device 306, regulation valve body 307, adjusting knob 308, filling head 309,
Forming supporter 402, shaping driving 403, left to mould 404, the right side is to mould 405.
Telescopic putter 502, pusher driving mechanism 503, push plate 504.
Mechanical grip 505 grips cylinder 506, slide 507, demoulding frame 508.
Installing plate 1, mold core 2 connect dermatotome 3, concave step 4, groove 5, nip portion 6, vertical curved surface 7, pushing block 8, roller 9, Mandril 10, connecting plate 11, resetting spring 12, lever 13, intermediate plate 14.
Specific embodiment
Embodiment 1
A kind of method of new musculus cutaneus packing, concretely comprises the following steps:
The first step, musculus cutaneus, which is laid in, connects skin station 100;
Second step, musculus cutaneus pass through pre-profiling, become pocket-like;The pocket-like refers to that musculus cutaneus is concave, and musculus cutaneus Top is in open state, and the left end two side portions of musculus cutaneus are laminated connected, and the right end two side portions pressing of musculus cutaneus is connected, described The circle that forward and backward, the left and right four direction of musculus cutaneus surround in sealing state, i.e., is in sealing state around musculus cutaneus.
3rd step, pocket-like musculus cutaneus pass through the first note filling station 200;
4th step, the musculus cutaneus of pocket-like pass through shaping station 400, and open position is mutual under the effect of external force at the top of musculus cutaneus Fitting makes to form confined space in musculus cutaneus.
Between the first step and second step, musculus cutaneus by disclosing station 600 in advance, and musculus cutaneus middle part by downward power due to being made With musculus cutaneus integrally can be concave.
After the completion of the 4th step, musculus cutaneus is delivered to demoulding station 500, then is transferred on conveyer belt.
For holistic approach, musculus cutaneus can be processed as pocket-like by this method, so as to realize liquid fillings to musculus cutaneus Filling is noted, the fillings of liquid can ensure that fillings will not cause the missing in nutrition or mouthfeel because of reasons such as freezings in itself, make The fillings of liquid remains own mouthfeel and taste as far as possible.
For the first time before note filling, since musculus cutaneus is processed as pocket-like by it, so note filling can note liquid fillings for the first time Enter in the musculus cutaneus of pocket-like, and ensure that liquid fillings does not leak.The faric food of liquid fillings is housed in the prior art Product, such as sausage dumplings, it is first solid-state by the freezing of liquid fillings to be, inclusion shaping is then carried out again, so for fillings Mouthfeel, taste and nutrition can all cause to lack, and the application then can be during processing so that liquid fillings is constantly in The state of liquid is solid-state without being freezed, and ensure that the nutrition of liquid fillings in itself and mouthfeel, and notes filling twice and add in Fillings will not be mutually mixed before filling is noted, consumer just can be explicitly told by mouthfeel there are two types of different fillings Material also enhances the stereovision of food with filling.
Embodiment 2
A kind of method of new musculus cutaneus packing, concretely comprises the following steps:
The first step, musculus cutaneus, which is laid in, connects skin station 100;
Second step, musculus cutaneus pass through pre-profiling, become pocket-like;The pocket-like refers to that musculus cutaneus is concave, and musculus cutaneus Top is in open state, and the left end two side portions of musculus cutaneus are laminated connected, and the right end two side portions pressing of musculus cutaneus is connected, described The circle that forward and backward, the left and right four direction of musculus cutaneus surround in sealing state, i.e., is in sealing state around musculus cutaneus.
3rd step, pocket-like musculus cutaneus pass through the first note filling station 200;
4th step, the musculus cutaneus of pocket-like pass through shaping station 400, and open position is mutual under the effect of external force at the top of musculus cutaneus Fitting makes to form confined space in musculus cutaneus.
Between the first step and second step, musculus cutaneus by disclosing station 600 in advance, and musculus cutaneus middle part by downward power due to being made With musculus cutaneus integrally can be concave.
After the completion of the 4th step, musculus cutaneus is delivered to demoulding station 500, then is transferred on conveyer belt.
Musculus cutaneus is laid in by musculus cutaneus conveying device 101 and connect on skin station 100.
The pre-profiling of musculus cutaneus is realized by multiple fillings pre-profiling mold 2000.
Musculus cutaneus realizes being bonded to each other at the top of musculus cutaneus in shaping station 400 by molding machine 401.
The pre- pre- device 601 of disclosing disclosed on station 600 discloses musculus cutaneus for spill.
Musculus cutaneus is transferred on conveyer belt by stripper apparatus 501.
Realize that the equipment of this method for multiple fillings molding machine, including track 1000 and is arranged on around track 1000 Connect skin station 100, the first note filling station 200, shaping station 400 and demoulding station 500, described connect is set at skin station 100 There is musculus cutaneus conveying device 101, the first Filling stuffing device 201 is provided at the first note filling station 200, is set at shaping station 400 Molding machine 401 is equipped with, stripper apparatus 501 is provided at demoulding station 500, is provided on the track 1000 along track 1000 Musculus cutaneus pre-profiling is pocket-like by the multiple fillings pre-profiling mold 2000 of movement, the multiple fillings pre-profiling mold 2000.
Musculus cutaneus pre-profiling is pocket-like at the first note filling station 200 by the multiple fillings pre-profiling mold 2000.
The structure of musculus cutaneus conveying device 101 be it is known to those skilled in the art know can apply to the food with filling such as dumpling machine The existing structure of musculus cutaneus conveying, can complete the basic conveying function of musculus cutaneus or can also realize that whole musculus cutaneus is cut into appropriate ruler The effect of very little independent musculus cutaneus.
It is pre- disclose device 601 include cylinder and with cylinders and done by cylinder drive pump disclose leather point.
The first Filling stuffing device 201 is provided at first note filling station 200, first Filling stuffing device 201 includes cylinder block 302, lifting cylinder 303,303 output terminal of lifting cylinder and lift connection plate 11,304 1 are provided on the cylinder block 302 End is connected, and 11304 other end of lift connection plate is connected with lifting support 305, is provided on the lifting support 305 multiple Priming device 306.
The priming device 306 includes regulation valve body 307 and regulating valve on its interior, the regulation valve body 307 Top is provided with adjusting knob 308, and 307 bottom of regulation valve body is provided with filling head 309, described 307 one end of regulation valve body Pressue device is connected with, the other end is connected with woven hose.
The pressue device is negative pressure source of the gas, piston, cylinder or air exhauster.
The woven hose is connected with for accommodating the fluid reservoir of liquid fillings.
The filling head 309 is the nozzle structure that liquid spray can be achieved.
For liquid fillings after fluid reservoir, woven hose and filling head 309, sprinkling or spray complete liquid in musculus cutaneus The injection of state fillings.
The molding machine 401 includes forming supporter 402 and shaping driving 403, be provided on forming supporter 402 it is at least one set of into Type includes mould to mould, per composing type on one left side to mould 404 and right to mould 405, left right mould 405 to be driven to mould 404 and in shaping Movement horizontally towards each other is done under dynamic 403 drive and backwards to movement.Molding die is by surrounding in sealing, the face that top is open structure It is pressed at the top of skin, left to mould 404, to mould 405, the both sides at the top of musculus cutaneus apply pressure respectively with the right side, and a left side is to mould 404 and the right side It is separated again after being pressed to mould 405, realizes the final molding to food with filling.
The stripper apparatus 501 includes push-off device or clamp device.
Push-off device includes telescopic putter 502, and described 502 one end of telescopic putter is provided with pusher driving mechanism 503, stretches The other end of push rod 502 is provided with push plate 504.
Telescopic putter 502 releases the food with filling after shaping from the mold core 2 of multiple fillings pre-profiling mold 2000.
Clamp device includes mechanical grip 505, and mechanical grip 505 is grabbed by gripping the realization of cylinder 506, puts action, described Mechanical grip 505 is mounted on the lift servo motor that it is controlled to lift, and the servomotor is fixed on slide 507, The slide 507 is fixed on demoulding frame 508.
Mechanical grip 505 clamps the food with filling after shaping from the mold core 2 of multiple fillings pre-profiling mold 2000, so Afterwards under the action of lift servo motor, ascending motion is done, is then moved to above conveyer belt, then declined, machine by slide 507 Tool clamping jaw 505 puts food with filling on the belt.
The multiple fillings pre-profiling mold 2000 includes installing plate 1, and mold core 2 and two are provided on the installing plate 1 Relative motion can be achieved connects dermatotome 3, the both sides for connecing dermatotome 3 and being separately positioned on mold core 2, the upper surface for connecing dermatotome 3 Be provided with and be used to implement the concave step 4 for connecing skin function, two connect the adjacent side of dermatotome 3 be provided be used to implement musculus cutaneus just into The groove 5 of type, the left and right of each groove 5 are provided at both ends with nip portion 6, and two connect the opposite groove 5 in position on dermatotome 3 and form One group of pre-profiling groove 5.
Two 5 quantity of groove connect on dermatotome 3 are identical.
Each to connect the groove 5 that the distribution of at least three horizontal linears is provided on dermatotome 3, two connect dermatotome 3 and together form at The pre-profiling groove 5 of few three horizontal linears distribution, there are one mold cores 2 for the intermediate setting of each pre-profiling groove 5.
Two connect dermatotome 3 and can realize mutual movement horizontally towards each other and backwards to movement.It moves toward one another and refers to that two connect dermatotome 3 The direction of motion is on the contrary, and close to each other.Refer to two movement direction of object backwards to movement on the contrary, and mutually leaving.
The nip portion 6 is perpendicular, and nip portion 6, which extends to, connects the lower section of dermatotome 3, and two connect dermatotome 3 when closing up, the pressure Conjunction portion 6 is in fit-state.
By the nip portion 6, the lower section of groove 5 be additionally provided with vertical curved surface 7.
At least one connect is provided with pushing block 8 on dermatotome 3, roller 9 is provided on the pushing block 8.The roller 9 is in track 1000 Under the action of, this is driven to connect dermatotome 3 and does horizontal reciprocating movement, the pairing or the effect of opening for connecing dermatotome 3 so as to fulfill two.
The mold core 2 is cup-shaped, and the jacking block that can be moved up and down is provided in mold core 2, top is connected with below each jacking block Bar 10, each mandril 10 are connected respectively with connecting plate 11, and roller 9 is provided on the connecting plate 11.The roller 9 can be in track 1000 or other driving mechanisms driving under, drive mandril 10 pump, so as to fulfill on the jacking block in mold core 2 It rises and declines, mold core 2 is fixed at this time, and food with filling is located on jacking block, and the purpose of mandril 10 is to drive to be fixed on mandril The jacking block of 10 upper ends moves up and down, and the food with filling top finished will be molded to 3 top of dermatotome is connect, to facilitate gripping or release.
Resetting spring 12 is additionally provided on the connecting plate 11, the upper end of the resetting spring 12 is limited to installing plate 1 In hole.The reset function of connecting plate 11 is realized with this.
The top for connecing dermatotome 3 and being located at intermediate plate 14,14 bottom of intermediate plate are connected with lever 13, the lever 13 One end is provided with roller 9.The roller 9 of 13 one end of lever moves in track 1000, track 1000 drive roller 9 rise or under Drop, so as to fulfill the technique effect of 3 raising and lowering of dermatotome is connect using the drive of lever 13.
The shape of the concave step 4 is semicircle or/and rectangle.Concrete shape can be adjusted according to different musculus cutaneus Whole, two 4 shapes of concave step connect on dermatotome 3 can be identical or differ.
Two connect dermatotome 3 and are oppositely arranged, and two connect 3 separated state of dermatotome at this time, and dropping down onto two under musculus cutaneus connects dermatotome 3 It puts in corresponding one group of concave step 4, a part for musculus cutaneus is located in a concave step 4 for connecing dermatotome 3, another portion of musculus cutaneus Divide and connect positioned at another in the concave step 4 of dermatotome 3, the middle part of musculus cutaneus is hanging;
Device 601 is disclosed in advance at this time to disclose downwards in the middle part of musculus cutaneus, to falling in mold core 2 in the middle part of musculus cutaneus, around musculus cutaneus from Concave step 4 is opened, is erected upwards, entire musculus cutaneus is concave, and then liquid is injected downwardly into recessed to musculus cutaneus by the first Filling stuffing device 201 Shape intracavitary, liquid fillings are located in concave structure;
It is at least one to connect dermatotome 3 under the effect of external force, it moves horizontally, makes toward another direction where connecing dermatotome 3 It obtains two and connects the formation pairing of dermatotome 3, two after the closing up nip portion 6 for connecing dermatotome 3 fit closely, since nip portion 6 is horizontal The both ends of groove 5 are arranged on, so the both ends of concave musculus cutaneus can closely be bonded together under the action of nip portion 6, The upper end of musculus cutaneus concave at this time is still open state, both ends fitting so that is in the state of sealing around spill musculus cutaneus, i.e., Entire musculus cutaneus is in pocket-like;
Two after pairing connect dermatotome 3 and open, and at the same time, two connect the horizontal decline of dermatotome 3, around sealing space Musculus cutaneus is bonded to each other, without gap, so liquid fillings can be retained in musculus cutaneus concave shaped cavity, it will not material leakage.
The advantage of the invention is that:
For holistic approach, musculus cutaneus can be processed as pocket-like by this method, so as to realize liquid fillings to musculus cutaneus Filling is noted, the fillings of liquid can ensure that fillings will not cause the missing in nutrition or mouthfeel because of reasons such as freezings in itself, make The fillings of liquid remains own mouthfeel and taste as far as possible.
For the first time before note filling, since musculus cutaneus is processed as pocket-like by it, so note filling can note liquid fillings for the first time Enter in the musculus cutaneus of pocket-like, and ensure that liquid fillings does not leak.The faric food of liquid fillings is housed in the prior art Product, such as sausage dumplings, it is first solid-state by the freezing of liquid fillings to be, inclusion shaping is then carried out again, so for fillings Mouthfeel, taste and nutrition can all cause to lack, and the application then can be during processing so that liquid fillings is constantly in The state of liquid is solid-state without being freezed, and ensure that the nutrition of liquid fillings in itself and mouthfeel, and notes filling twice and add in Fillings will not be mutually mixed before filling is noted, consumer just can be explicitly told by mouthfeel there are two types of different fillings Material also enhances the stereovision of food with filling.
Pre- the advantages of disclosing device 601:
When be provided with individually disclose station 600 in advance when, set in advance disclose device 601 can by musculus cutaneus before filling note just formation Spill facilitates later stage Filling stuffing device preferably to complete note filling.
When it is pre- disclose 600 and first note filling station 200 of station and integrate when, be provided with the Filling stuffing device energy for disclosing skin function Enough actions for almost completing to disclose skin and note filling simultaneously, such be advantageous in that can save limited station, the space under saving It can be used for other additional structures are installed, to enrich and improve entire molding machine 401.
On the premise of being provided with and individually disclosing station 600 in advance, then additional set one and disclose 600 and first note filling of station in advance Station 200 can further be strengthened disclosing bark effect, ensure that musculus cutaneus is disclosed concavity.
The advantages of first Filling stuffing device 201:
When the first Filling stuffing device 201 carries out the injection of liquid fillings, liquid fillings can be from filling head 309 directly with note Enter in the musculus cutaneus spill in pocket-like, and will not leak, realize and pack liquid fillings in fluid form Purpose.Pressue device has the pressure of bigger when liquid fillings can be allowed to be sprayed from filling head 309, convenient for filling head 309 Discharge more convenient, quick, and lifting cylinder 303 can make filling head 309 move up and down, convenient for control fluid injection when Machine.
The advantages of molding machine 401:
The form that level closes molding can make the musculus cutaneus of food with filling, and in final sealing, pressing effect is more preferable, musculus cutaneus Gap is not likely to produce at pressing, the situation of gas leakage is less prone in musculus cutaneus, ensure that the complete of fillings inside food with filling.
The advantages of stripper apparatus 501:
Stripper apparatus 501 can take out the food with filling of final molding from multiple fillings pre-profiling mold 2000, and It is sent to subsequent processing so that multiple fillings pre-profiling mold 2000 can continue cycling through work, realize full-range automation Operation.
The advantages of multiple fillings pre-profiling mold 2000, is:
Two on multiple fillings pre-profiling mold 2000 connect the adjacent side of dermatotome 3 be provided be used to implement musculus cutaneus just into The groove 5 of type, the left and right of each groove 5 are provided at both ends with nip portion 6, and the opposite groove 5 in two positions forms one group of pre-profiling Groove 5, pre-profiling groove 5 is capable of the effect of direct musculus cutaneus, and two connect dermatotome 3 and can mutually move, realize pairing and The action opened by the effect of nip portion 6, only will be sealed pressing around musculus cutaneus, and on the musculus cutaneus of concave moulding Portion is in open state, convenient for musculus cutaneus in the case where having had been injected into a kind of fillings, is specifically around above-mentioned musculus cutaneus Refer to the four direction all around of musculus cutaneus, in subsequent action, continue, toward another fillings of injection inside musculus cutaneus, at this time to add Enter liquid fillings or solid-state fillings so that the fillings species of food with filling is more abundant, and even if directly adds in musculus cutaneus During liquid feeding state fillings, liquid fillings can also be directly injected into and be included in musculus cutaneus, will not generate leakage, and need not be by liquid Fillings freezing is solid-state, avoids causing the destruction in fillings mouthfeel and nutrition.
Two of multiple fillings pre-profiling mold 2000 connect 3 mutual cooperation of dermatotome action, form one group and connect dermatotome 3, one group Multiple pre-profiling grooves 5 can be provided with by connecing on dermatotome 3, when setting there are three during pre-profiling groove 5, can process three bags simultaneously Filling food.
The mold core 2 of multiple fillings pre-profiling mold 2000 can play the role of supporting musculus cutaneus and fillings, and due to mould Core 2 is capable of being raised and lowered, thus mold core 2 in the molding procedure after pre-profiling, can rise and make musculus cutaneus thereon and Fillings point, which more protrudes from, to be connect on dermatotome 3, it is molded convenient for molding machine 401.
Two of multiple fillings pre-profiling mold 2000 connect dermatotome 3 and individually can move horizontally and move up and down, and pass The dermatotome 3 that connects of system is an entirety, can only be moved up and down, and traditional dermatotome 3 that connects can only realize the function of connecing skin, and the application In two connect dermatotome 3 due to having independently moving and nip portion 6, can realize the first one-step forming to musculus cutaneus, make musculus cutaneus It is concave and to being sealed around it.
The nip portion 6 of multiple fillings pre-profiling mold 2000 is vertical plane, in pressing, musculus cutaneus can be made closely to paste Be combined, and uniform force, and the vertical curved surface 7 set below groove 5 can then play in musculus cutaneus, the tripe of lower part The effect of subdivision shaping.
Roller 9, roller 9 and 1000 phase interworking of track are both provided in multiple structures of multiple fillings pre-profiling mold 2000 It closes, realizes the up and down of control dependency structure, the effect of translation, it is simple in structure.
The various fillingss of liquid fillings including liquid state, water mentioned in the application etc. may participate in faric in the prior art All liq.

Claims (20)

  1. A kind of 1. method of new musculus cutaneus packing, it is characterised in that:It concretely comprises the following steps:
    The first step, musculus cutaneus, which is laid in, connects skin station(100);
    Second step, musculus cutaneus pass through pre-profiling, become pocket-like;The pocket-like refers to that musculus cutaneus is concave, and is in around musculus cutaneus Sealing state, the top of musculus cutaneus are in open state;
    3rd step, pocket-like musculus cutaneus pass through the first note filling station(200);
    4th step, the musculus cutaneus of pocket-like pass through shaping station(400), the open position in musculus cutaneus top is mutually pasted under the effect of external force It closes, makes to form confined space in musculus cutaneus;
    The equipment of this method is realized as multiple fillings molding machine, including track(1000)And it is arranged on track(1000)Around Connect skin station(100), the first note filling station(200), shaping station(400)And demoulding station(500), it is described to connect skin station (100)Place is provided with musculus cutaneus conveying device(101), the first note filling station(200)Place is provided with the first Filling stuffing device (201), shaping station(400)Place is provided with molding machine(401), demoulding station(500)Place is provided with stripper apparatus(501), The track(1000)On be provided with along track(1000)The multiple fillings pre-profiling mold of movement(2000), the multiple fillings Pre-profiling mold(2000)It is pocket-like by musculus cutaneus pre-profiling;
    The multiple fillings pre-profiling mold(2000)Including installing plate(1), the installing plate(1)On be provided with mold core(2)With Two achievable relative motions connect dermatotome(3), it is described to connect dermatotome(3)It is separately positioned on mold core(2)Both sides, it is described to connect dermatotome (3)Upper surface be provided with the concave step for being used to implement and connecing skin function(4), two connect dermatotome(3)Adjacent side is provided with It is used to implement the groove of musculus cutaneus pre-profiling(5), each groove(5)Left and right be provided at both ends with nip portion(6), two connect dermatotome (3)The opposite groove in upper position(5)Form one group of pre-profiling groove(5).
  2. 2. a kind of method of new musculus cutaneus packing according to claim 1, it is characterised in that:The first step and second step it Between, musculus cutaneus by disclosing station in advance(600), due to being acted on by downward power, musculus cutaneus integrally can be concave at musculus cutaneus middle part.
  3. 3. a kind of method of new musculus cutaneus packing according to claim 1, it is characterised in that:After the completion of the 4th step, Musculus cutaneus is delivered to demoulding station(500), then be transferred on conveyer belt.
  4. 4. a kind of method of new musculus cutaneus packing according to claim 1, it is characterised in that:In close around the musculus cutaneus The circle that forward and backward, the left and right four direction of envelope state, in particular to musculus cutaneus surround is in sealing state, the left end both sides of musculus cutaneus It is partly laminated connected, the right end two side portions pressing of musculus cutaneus is connected.
  5. 5. a kind of method of new musculus cutaneus packing according to claim 4, it is characterised in that:Musculus cutaneus is conveyed by musculus cutaneus and filled It puts(101)It is laid in and connects skin station(100)On.
  6. 6. a kind of method of new musculus cutaneus packing according to claim 4, it is characterised in that:The pre-profiling of musculus cutaneus is to pass through Multiple fillings pre-profiling mold(2000)It realizes.
  7. 7. a kind of method of new musculus cutaneus packing according to claim 4, it is characterised in that:Musculus cutaneus is in shaping station (400)Pass through molding machine(401)Realize being bonded to each other at the top of musculus cutaneus.
  8. 8. a kind of method of new musculus cutaneus packing according to claim 2, it is characterised in that:Disclose station in advance(600)On Disclose device in advance(601)Musculus cutaneus is disclosed as spill.
  9. 9. a kind of method of new musculus cutaneus packing according to claim 1, it is characterised in that:The multiple fillings pre-profiling Mold(2000)In the first note filling station(200)Musculus cutaneus pre-profiling is pocket-like by place.
  10. 10. a kind of method of new musculus cutaneus packing according to claim 1, it is characterised in that:Disclose device in advance(601)Including Cylinder and with cylinders and by cylinder drive do pump disclose leather point.
  11. 11. a kind of method of new musculus cutaneus packing according to claim 1, it is characterised in that:First note filling station(200) Place is provided with the first Filling stuffing device(201), first Filling stuffing device(201)Including cylinder block(302), the cylinder block (302)On be provided with lifting cylinder(303), the lifting cylinder(303)Output terminal and lift connection plate(304)One end is connected, The lift connection plate(304)The other end is connected with lifting support(305), the lifting support(305)On be provided with multiple notes Liquid device(306).
  12. 12. a kind of method of new musculus cutaneus packing according to claim 11, it is characterised in that:The priming device (306)Including regulation valve body(307)With regulating valve on its interior, the regulation valve body(307)Top be provided with adjusting Knob(308), the regulation valve body(307)Bottom is provided with filling head(309), the regulation valve body(307)One end is connected with Pressue device, the other end are connected with woven hose.
  13. 13. a kind of method of new musculus cutaneus packing according to claim 12, it is characterised in that:The pressue device is negative Pressurized air source, piston, cylinder or air exhauster;The woven hose is connected with for accommodating the fluid reservoir of liquid fillings;The note Liquid head(309)For the nozzle structure of liquid spray can be achieved.
  14. 14. a kind of method of new musculus cutaneus packing according to claim 1, it is characterised in that:The molding machine(401) Including forming supporter(402)It is driven with shaping(403), forming supporter(402)On be provided at least one set of shaping to mould, per composing type pair Mould includes a left side to mould(404)With the right side to mould(405), a left side is to mould(404)With the right side to mould(405)It is driven in shaping(403)'s Movement horizontally towards each other is done under drive and backwards to movement.
  15. 15. a kind of method of new musculus cutaneus packing according to claim 1, it is characterised in that:The stripper apparatus(501) Including push-off device or clamp device.
  16. 16. a kind of method of new musculus cutaneus packing according to claim 15, it is characterised in that:Push-off device includes flexible Push rod(502), the telescopic putter(502)One end is provided with pusher driving mechanism(503), telescopic putter(502)The other end It is provided with push plate(504).
  17. 17. a kind of method of new musculus cutaneus packing according to claim 15, it is characterised in that:Clamp device includes machinery Clamping jaw(505), mechanical grip(505)By gripping cylinder(506)Realization grabs, puts action, the mechanical grip(505)It is mounted on For controlling the lift servo motor that it is lifted, the servomotor is fixed on slide(507)On, the slide(507)Gu It is scheduled on demoulding frame(508)On.
  18. 18. a kind of method of new musculus cutaneus packing according to claim 1, it is characterised in that:Two connect dermatotome(3)On Groove(5)Quantity is identical;Each connect dermatotome(3)On be provided at least three horizontal linears distribution groove(5), two connect dermatotome (3)The pre-profiling groove of at least three horizontal linear distributions is collectively formed(5), each pre-profiling groove(5)Centre be provided with One mold core(2);Two connect dermatotome(3)Mutual movement horizontally towards each other can be achieved and backwards to movement.
  19. 19. a kind of method of new musculus cutaneus packing according to claim 18, it is characterised in that:The nip portion(6)For Perpendicular, nip portion(6)It extends to and connects dermatotome(3)Lower section, two connect dermatotome(3)When closing up, the nip portion(6)In fitting shape State;The nip portion(6)Other, groove(5)Lower section be additionally provided with vertical curved surface(7).
  20. 20. a kind of method of new musculus cutaneus packing according to claim 19, it is characterised in that:It is at least one to connect dermatotome (3)On be provided with pushing block(8), the pushing block(8)On be provided with roller(9);The mold core(2)It is cup-shaped, mold core(2)Interior setting There is the jacking block that can be moved up and down, mandril is connected with below each jacking block(10), each mandril(10)Respectively with connecting plate(11)Phase Even, the connecting plate(11)On be provided with roller(9);The connecting plate(11)On be additionally provided with resetting spring(12), it is described multiple Position spring(12)Upper end be limited to installing plate(1)Hole in;It is described to connect dermatotome(3)Positioned at intermediate plate(14)Top, it is described Intermediate plate(14)Bottom is connected with lever(13), the lever(13)One end is provided with roller(9);The concave step(4)'s Shape is semicircle or/and rectangle.
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CN107927040B (en) * 2017-12-21 2019-11-22 成都松川雷博机械设备有限公司 A kind of method of automatic production ingot won ton
CN107969450B (en) * 2017-12-21 2020-02-14 成都松川雷博机械设备有限公司 Method for forming Yuanbao wonton
CN107897243B (en) * 2017-12-21 2019-11-22 成都松川雷博机械设备有限公司 A kind of production method of ingot won ton
CN107836483B (en) * 2017-12-21 2019-11-22 成都松川雷博机械设备有限公司 A kind of ingot won ton production equipment
CN107821507B (en) * 2017-12-21 2019-11-22 成都松川雷博机械设备有限公司 A kind of ingot won ton molding machine

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CN201160466Y (en) * 2008-01-29 2008-12-10 成都松川雷博机械设备有限公司 Dumpling making machine
CN102246841B (en) * 2010-05-21 2015-03-18 通用磨坊销售公司 Mold, extruding device and dumpling-making machine
CN202104162U (en) * 2011-04-19 2012-01-11 汪家岭 Multi-head encrusting and forming device
CN203446418U (en) * 2013-08-06 2014-02-26 成都松川雷博机械设备有限公司 Lamination device
CN203446423U (en) * 2013-09-05 2014-02-26 成都松川雷博机械设备有限公司 Stuffed food forming machine with wrapper poking device
CN103891808B (en) * 2014-04-25 2016-03-02 成都松川雷博机械设备有限公司 Stuffing food forming machine
CN103891809B (en) * 2014-04-25 2016-08-17 成都松川雷博机械设备有限公司 Food with filling forming method
CN104186591A (en) * 2014-08-29 2014-12-10 成都锦汇科技有限公司 Novel molding machine for food such as steamed dumplings

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