CN105421092A - Boarding leather water-passing tank and boarding production line provided with same - Google Patents
Boarding leather water-passing tank and boarding production line provided with same Download PDFInfo
- Publication number
- CN105421092A CN105421092A CN201610029469.7A CN201610029469A CN105421092A CN 105421092 A CN105421092 A CN 105421092A CN 201610029469 A CN201610029469 A CN 201610029469A CN 105421092 A CN105421092 A CN 105421092A
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- China
- Prior art keywords
- water
- casing
- line
- leather
- atomizing lance
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/007—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by mechanical or physical treatments
- D06N3/0077—Embossing; Pressing of the surface; Tumbling and crumbling; Cracking; Cooling; Heating, e.g. mirror finish
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/12—Decorative or sun protection articles
- D06N2211/28—Artificial leather
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a boarding leather water-passing tank and a boarding production line provided with the same. The boarding leather water-passing tank comprises a tank body, a water supplying assembly and a water storing cavity, wherein a plurality of cloth guide rollers which are pressed against leather are distributed in the tank body; at least one water extruding assembly is further arranged at the tail end of the tank body; the tank body is provided with an atomizing assembly. The boarding leather water-passing tank and the boarding production line have the advantages and effects that a novel mechanical structure is adopted in the scheme, so that a good leather moisture treating effect is achieved, damage to a leather mechanism is small, and the production cost is low.
Description
Technical field
The present invention relates to the apparatus field of the process technology of rubbing line series products, particularly a kind of line of rubbing was removed from office water tank and was rubbed line production line with what rub that line removed from office water tank.
Background technology
At present, the line process of rubbing of synthetic leather industry is mainly rubbed with water, is crossed the processing mode of rubbing line through drum-type heating baking oven after water is rubbed and increase the surface effect of synthetic leather, comprises sense of touch, feel, color and luminosity.Legacy equipment rubs line mode: after production is complete, segments of product process (being about between 30-40M) product difference is determined, takes into immersion in water tank afterwards, after waiting to soak, put little rubbing in cylinder into and rub line for a long time, soft treatment.But these class methods are in processing procedure, need the continuous start and stop machine of people, complex operation, consuming time longer.
Thus application number is the Chinese patent " a kind of product line for soft veins of leather " of 200810139222.6, disclose for a kind of product line for soft veins of leather, its structure is by unreeling machine, water tank, rub line cylinder, blower fan, heat exchanger, saddle, broken exhibition frame and crimping machine are formed, leather launches to enter in water tank through unreeling machine, leather completes immersion in water tank, stoking, enter after water squeezing operation to rub in line cylinder and process, rub line terminate after under the effect of blower fan and heat exchanger by Drying and cooling, by the leather of Drying and cooling through saddle enter brokenly exhibition frame in complete rag opposite side operation, winding process is completed finally by crimping machine.Product line for soft veins of leather of the present invention compared with prior art, be applicable to clothing leather, luggage leather, sofa artificial leather, footwear leather, super fine leather, start directly to rub line, directly batch from unreeling to produce, need not segments of product process, improve yield rate and time efficiency, save human and material resources, bring economic benefit to enterprise.
But be the Nomenclature Composition and Structure of Complexes of simulation natural leather due to leathers such as synthetic leather and can be used as the plastic products of its substitute material, surface is polyurethane mainly, the nonwoven fabric that the synthetic fiber such as base-material is terylene, cotton, polypropylene fibre are made, top layer and base-material lead to adhesion agent adhesion, thus leather is crossed in water carries out humidity process at tank, delamination to a certain extent can be there is when entirety is immersed in water tank, cause the decline of the quality of the leather when subsequent heat rubs line process.
After leather crosses water on the other hand, because whole production line speed is fixed, make dwell speed in different leather or water tank identical, thus some leather can excessively absorb water, and makes leave larger moisture during this water outlet, larger on adhesion agent impact, although cloth can be dewatered by squeeze roll(s) by leather, but leather inside also can remain some moisture, thus longer in the follow-up dewatered drying time, take time and effort.
Last leather water tank time, inevitably there are some foreign matters in leather itself, because the foreign matter crossed in water tank can get more and more, thus need often to change clear water to keep the tidiness of leather, production cost is comparatively large, and the cost of recycling is also relatively large, although cross water tank in sum to serve certain effect at boarding machine, but be also relatively present in a lot of problem, thus necessary to existing cross water tank improved.
Summary of the invention
The object of this invention is to provide a kind of leather humidity treatment effect good, simultaneously little to leather mechanism collapse, and the water tank excessively that production cost is lower.
Above-mentioned technical purpose of the present invention is achieved by the following technical programs: one is rubbed line and removed from office water tank, comprise a casing of the fabric guide roll being distributed with some abutting leathers, the end of described casing is also established to there being a water squeezing assembly, described casing is provided with a spray assembly, comprise multiple atomizing lance and the installing rack for fixing atomizing lance, installing rack is erected at above casing; One, for water assembly, comprises the supply-water pump be communicated with atomizing lance and the supply tank being positioned at casing side; One water storage cavity, upper end open is positioned at casing, and this water storage cavity side is positioned at below spray assembly, and opposite side is positioned at below water squeezing assembly.
By adopting technique scheme, when leather is when crossing water, by the aqueous water that the atomizing lance in spray assembly is drawn from supply tank, be atomized into steam then to leather ejection, while achieving the humidity process of leather, the water tank excessively compared to existing technology, decrease the contact time between leather and aqueous water, thus make leather excessively to absorb water, effectively prevent leather and rub in follow-up the problem that delamination occurs in line operation, and solution water squeezing assembly extrudes halfway problem; Simultaneously because the atomized water of atomizing lance ejection is come from extraneous drainage all the time, because of but clean, and the atomized water scope of atomizing lance ejection is comparatively large, serves the effect of cleaning leather to a certain extent; Leather is by after casing, and water storage cavity effectively can be collected atomizing lance and to gush out some aqueous waters that unnecessary aqueous water and water squeezing assembly extrude, and reduces the waste of water resource, reduces production cost.
The further setting of the present invention is: described installing rack is horizontally set with the fixed bar for multiple installation atomizing lance, and described atomizing lance rotary sleeve is located on fixed bar.
By adopting technique scheme, realize multi-point atomizing to reach the requirement of humidity process by arranging multiple atomizing lance, atomizing lance can also realize the adjustment of angle simultaneously, expands the effect of range of atomized flow and multimode atomization.
The further setting of the present invention is: described atomizing lance comprises the fixing hole be arranged on fixed bar, the water inlet pipe be communicated with supply-water pump and the air inlet pipe being connected with compression pump.
By adopting technique scheme, atomizing lance realizes the rotation with fixed bar by fixing hole, realize in the parameter by controlling supply-water pump and compression pump the power adjusting atomizing lance simultaneously, thus meet humidity process more targetedly and improve dissimilar leather and rub line quality in follow-up, improve practicality and specific aim.
The further setting of the present invention is: described spray gun assembly is also provided with drainpipe water unnecessary in atomizing lance being recycled to supply tank, and described drainpipe is communicated with atomizing lance.
By adopting technique scheme, atomizing lance is also provided with a drainpipe, with prevent the hydraulic pressure in atomizing lance and air pressure too high and cause atomizing lance to damage.
The further setting of the present invention is: described drainpipe front end bifurcated has the distributive pipe identical with atomizing lance quantity, and described drainage pipe end is arranged in supply tank.
By adopting technique scheme, by distributive pipe by liquid water collection unnecessary in atomizing lance in sparge pipe, finally being inserted in supply tank by drainpipe, reusing this aqueous water, improving the utilization rate of aqueous water, reduce production cost.
The further setting of the present invention is: described bottom half is also provided with the outlet pipe be communicated with supply tank by water storage cavity, and described outlet pipe is positioned at casing one end and is also provided with screen pack, and the other end is communicated with supply tank by being provided with out water pump.
By adopting technique scheme, the aqueous water collected in water storage cavity is driven in supply tank again reuses by going out water pump, before utilization can by screen pack by some foreign matter isolatings such as impurity to ensure water quality, the utilization rate of water is improve by this setting, when needing cleaning casing simultaneously, only water need be drained and can clean casing, instead of the same with the water changed in water tank in prior art, greatly reduce production cost.
The further setting of the present invention is: described water squeezing assembly comprises two ends and is arranged on squeeze roll on casing, is provided with the gap entered for leather between two described squeeze rolls.
By adopting technique scheme, by the extruding of squeeze roll, atomizing lance is ejected into leather for moisture extrude, the time relative with atomizing lance due to leather is shorter, the aqueous water that each portion collection of leather is arrived is also relatively less, guarantee that leather can not excessively absorb water, thus make squeeze roll squeezing effect better.
The further setting of the present invention is: the two ends of described fabric guide roll are arranged on the top that casing is provided with water storage cavity, is positioned at above fabric guide roll that leather enters the side of casing and is provided with leveling roll.
By adopting technique scheme, make leather to be in above casing all the time by the effect of fabric guide roll, simultaneously by the arrangement of leveling roll, leather surface is smooth, and atomizing lance jet atomization area is more complete.
The invention provides a kind of leather humidity treatment effect good cross the continous mode boarding machine of water tank with this.
Rub a line production line with what rub that line removed from office water tank, comprise unreeling machine, casing successively, rub line baking oven, rub line cylinder, scutcher and wrap-up, the water squeezing assembly of described casing is near the one end of rubbing line baking oven.
By adopting technique scheme, crossing water tank realize and the process of humidity by this, be used for meeting leather follow-up rub line process, humidity process is applicable to, and rubs line effective.
In sum, the present invention has following beneficial effect:
1, by the humidity process of atomizing lance, decrease the contact time of leather and water, while realizing humidity process, avoid because contact time is long and cause the phenomenon of leather layering;
2, by adjusting separately the injection rate of atomizing lance, thus under the prerequisite of the speed of uncomfortable whole whole production line, meeting the humidity treatment effect of different leather, improving practicality;
3, by the circulation of liquid towards water, recycling is achieved, and the object of clean utilization, not only increase operation rate, also reduce production cost.
Accompanying drawing explanation
Fig. 1 is the structural representation that the present invention rubs line production line;
Fig. 2 is the structural representation one of casing of the present invention;
Fig. 3 is the A portion enlarged diagram shown in Fig. 2;
Fig. 4 is the structural scheme of mechanism two of casing of the present invention;
Fig. 5 is the B portion enlarged diagram shown in Fig. 4.
In figure: 1, casing; 2, fabric guide roll; 3, installing rack; 3.1, fixed bar; 4, atomizing lance; 4.1, fixing hole; 4.2, water inlet pipe; 4.3, air inlet pipe; 4.3.1, compression pump; 4.4, drainpipe; 4.4.1, distributive pipe; 5, supply tank; 6, supply-water pump; 7, water storage cavity; 8, outlet pipe; 8.1, screen pack; 8.2, go out water pump; 9, squeeze roll; 10, leveling roll; 11, unreeling machine; 12, line baking oven is rubbed; 13, line cylinder is rubbed; 14, scutcher; 15, wrap-up.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail.
This specific embodiment is only explanation of the invention; it is not limitation of the present invention; those skilled in the art can make to the present embodiment the amendment not having creative contribution as required after reading this description, as long as but be all subject to the protection of Patent Law in right of the present invention.
As shown in Figure 1, casing 1 in the present embodiment is applied to whole piece and rubs line production line, by the independent control to the atomizing lance 4 crossed on water tank, realize carrying out humidity process to leather targetedly, production line rubs line better effects if, and need not be make overall adjustment to rubbing the different leather of line to whole production line, operation requirements is simplified under the prerequisite not affecting quality, production line comprises unreeling machine 11 successively, and this unreeling machine 11, for placing leather frame, can allow the roller placing leather rotate; Casing 1, carries out humidity process to leather; Rub line baking oven 12, the leather that humidifying is crossed before is carried out preliminary drying and dewatering; Rub line cylinder 13, leather is rolled, realize the object of rubbing line; Scutcher 14, by rubbing the expansion of the leather in line cylinder 13 after rolling, also can pass through manually to be launched by leather in addition; Wrap-up 15, carries out rolling by rubbing the good leather of line.Above-mentioned multiple device is except casing 1, and all the other can adopt equipment of the prior art, is not thus being set forth the structure of those equipment.
As Fig. 2, shown in Fig. 3, atomizing lance 4 in spray assembly is erected at above casing 1 by installing rack 3, installing rack 3 comprises two ends and is fixed on the erection column of casing 1 side, atomizing lance 4 installed by fixed bar 3.1 simultaneously on installing rack 3, by arranging, fixing hole 4.1 is sheathed to be arranged on atomizing lance 4 atomizing lance 4, fixing hole 4.1 can be fastened on fixed bar 3.1, can realize atomizing lance 4 front end spray direction by artificial operation, expand the range of atomized flow of atomizing lance 4, can multiple atomizing lance 4 be set on fixed bar 3.1 simultaneously, realize operating single atomizing lance 4, compared to prior art, the humidity treatment effect of atomizing lance 4 is more pointed, 5 atomizing lances 4 are adopted in the present embodiment.
As shown in Fig. 3, Fig. 4, Fig. 5, atomizing lance 4 is connected with 3 flexible pipes, comprises water inlet pipe 4.2 respectively, water inlet pipe 4.2 realizes supplying water by supply-water pump 6 in supply tank 5; Air inlet pipe 4.3, by compression pump 4.3.1, for air inlet pipe 4.3 provides air, realizes being atomized by aqueous water by high pressure gas, thus realizes the effect of spraying; Finally also comprise a drainpipe 4.4, aqueous water unnecessary in atomizing lance 4 is flow back in supply tank 5, the existence of drainpipe 4.4 effectively prevents atomizing lance 4 internal structure to be damaged due to hypertonia, it is identical with atomizing lance 4 quantity that 5 distributive pipe 4.4.1 can have been shunted in the front end of this drainpipe 4.4, and finally system collection then enters in supply tank 5 to drainpipe 4.4.Water inlet pipe 4.2, air inlet pipe 4.3 and drainpipe 4.4 are all plastic flexible pipe.
In the present embodiment, the concrete the problem how how expulsion pressure of atomizing lance 4 regulated, the change of manual control compression pump 4.3.1 or atomizing lance 4 body structures can be passed through, but this programme just needs realize carrying out humidity process by atomizing lance 4 pairs of leathers, thus concrete operations parameter is no longer set forth, atomizing lance 4 also can adopt spray gun of the prior art simultaneously, and thus concrete structure and atomizing principles are not also being set forth.
Return shown in Fig. 2, casing 1 both sides are equipped with the erection column installing installing rack 3, casing 1 also offers opening up water storage cavity 7 simultaneously, water storage cavity 7 is positioned at below atomizing lance 4, be used for collecting the atomized water that sprays of atomizing lance 4, prevent ground from being drenched on the one hand, improve the utilization rate of water on the other hand thus reduce production cost, water storage cavity 7 extends to below water squeezing assembly simultaneously, also the unnecessary moisture of leather can be collected, casing 1 upper end is provided with three or four fabric guide rolls 2, limit the movement locus of leather, on the fabric guide roll 2 of the front end of unreeling machine 11, arrange leveling roll 10 is undertaken tentatively smooth by the leather that unreeling machine 11 is carried simultaneously, for atomizing lance 4 when spraying, that sprays is more even, water squeezing assembly is provided with above the end of casing 1, leather carries out preliminary water squeezing by the gap between two squeeze rolls 9, the installing mechanism of two squeeze rolls 9 can be fixing also can be adjustable clearance, materially affect is not had for this programme, thus no longer structure is set forth.
Bottom casing 1, be also provided with the water in water storage cavity 7 to be expelled back into go out water pump 8.2 in supply tank 5, water is entering into before outlet pipe 8 in simultaneously, and by screen pack 8.1 by its contaminant filter, the recycling rate of waterused of raising water, reduces production cost.
Claims (9)
1. rub line and removed from office water tank for one kind, comprise a casing (1) of the fabric guide roll (2) being distributed with some abutting leathers, the end of described casing (1) is also established to there being a water squeezing assembly, it is characterized in that: described casing (1) is provided with
One spray assembly, comprises multiple atomizing lance (4) and the installing rack (3) for fixing atomizing lance (4), and installing rack (3) is erected at casing (1) top;
One, for water assembly, comprises the supply-water pump (6) be communicated with atomizing lance (4) and the supply tank (5) being positioned at casing (1) side;
One water storage cavity (7), upper end open is positioned at casing (1), and this water storage cavity (7) side is positioned at below spray assembly, and opposite side is positioned at below water squeezing assembly.
2. one according to claim 1 is rubbed line and was removed from office water tank, it is characterized in that: described installing rack (3) is horizontally set with the fixed bar (3.1) for multiple installation atomizing lance (4), described atomizing lance (4) rotary sleeve is located on fixed bar (3.1).
3. one according to claim 2 is rubbed line and was removed from office water tank, it is characterized in that: described atomizing lance (4) comprises the fixing hole (4.1) be arranged on fixed bar (3.1), the water inlet pipe (4.2) be communicated with supply-water pump (6) and the air inlet pipe (4.3) being connected with compression pump (4.3.1).
4. the one according to Claims 2 or 3 is rubbed line and was removed from office water tank, it is characterized in that: described spray gun assembly is also provided with the drainpipe (4.4) unnecessary water in atomizing lance (4) being recycled to supply tank (5), and described drainpipe (4.4) is communicated with atomizing lance (4).
5. one according to claim 4 is rubbed line and was removed from office water tank, it is characterized in that: described drainpipe (4.4) front end bifurcated has the distributive pipe (4.4.1) identical with atomizing lance (4) quantity, and described drainpipe (4.4) end is arranged in supply tank (5).
6. one according to claim 1 is rubbed line and was removed from office water tank, it is characterized in that: described casing (1) bottom is also provided with the outlet pipe (8) be communicated with supply tank (5) by water storage cavity (7), described outlet pipe (8) is positioned at casing (1) one end and is also provided with screen pack (8.1), and the other end is communicated with supply tank (5) by being provided with out water pump (8.2).
7. one according to claim 1 is rubbed line and was removed from office water tank, it is characterized in that: described water squeezing assembly comprises two ends and is arranged on squeeze roll (9) on casing (1), is provided with the gap entered for leather between two described squeeze rolls (9).
8. one according to claim 1 is rubbed line and was removed from office water tank, it is characterized in that: the two ends of described fabric guide roll (2) are arranged on the top that casing (1) is provided with water storage cavity (7), be positioned at leather enter the side of casing (1) fabric guide roll (2) top be provided with leveling roll (10).
9. described in a band with good grounds claim 1-8 arbitrary claim rub that line removed from office water tank rub line production line, it is characterized in that: comprise unreeling machine (11), casing (1) successively, rub line baking oven (12), rub line cylinder (13), scutcher (14) and wrap-up (15), the water squeezing assembly of described casing (1) is near the one end of rubbing line baking oven (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610029469.7A CN105421092B (en) | 2016-01-15 | 2016-01-15 | A kind of line of rubbing removed from office water tank and rubbed line production line with rub that line removed from office water tank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610029469.7A CN105421092B (en) | 2016-01-15 | 2016-01-15 | A kind of line of rubbing removed from office water tank and rubbed line production line with rub that line removed from office water tank |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105421092A true CN105421092A (en) | 2016-03-23 |
| CN105421092B CN105421092B (en) | 2017-07-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610029469.7A Active CN105421092B (en) | 2016-01-15 | 2016-01-15 | A kind of line of rubbing removed from office water tank and rubbed line production line with rub that line removed from office water tank |
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| Country | Link |
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| CN (1) | CN105421092B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101343673A (en) * | 2008-08-21 | 2009-01-14 | 姚凤英 | Product line for soft veins of leather |
| CN104278538A (en) * | 2013-07-08 | 2015-01-14 | 嘉兴大钰机械有限公司 | Novel multi-stage continuous pattern-rubbing machine |
| CN204385545U (en) * | 2014-12-04 | 2015-06-10 | 江苏连港皮革机械有限公司 | Full-automatic through type rubs line equipment |
| CN104741268A (en) * | 2015-03-10 | 2015-07-01 | 海宁富邦汽车内饰有限公司 | Automobile leather guniting and drying device |
-
2016
- 2016-01-15 CN CN201610029469.7A patent/CN105421092B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101343673A (en) * | 2008-08-21 | 2009-01-14 | 姚凤英 | Product line for soft veins of leather |
| CN104278538A (en) * | 2013-07-08 | 2015-01-14 | 嘉兴大钰机械有限公司 | Novel multi-stage continuous pattern-rubbing machine |
| CN204385545U (en) * | 2014-12-04 | 2015-06-10 | 江苏连港皮革机械有限公司 | Full-automatic through type rubs line equipment |
| CN104741268A (en) * | 2015-03-10 | 2015-07-01 | 海宁富邦汽车内饰有限公司 | Automobile leather guniting and drying device |
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| Publication number | Publication date |
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| CN105421092B (en) | 2017-07-14 |
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