A kind of lime shaft kiln double containment discharge method and device
Technical field
The present invention relates to lime shaft kiln discharging technical field, more particularly to a kind of lime shaft kiln with double containment discharge method and
Device.
Background technology
In lime field of industrial production, the sealing device for discharging under shaft furnace ash bucket mainly has following several:
1) individual layer valve sealing means:Individual layer valve sealing means are made up of individual layer sealing valve and electric vibrating feeder.Electricity shakes feed
Machine serve dam, discharging, sealing valve then seals to the feeding chute of electric vibrating feeder.
2) double-layer seal valve:Double-layer seal valve is installed on the discharge port of hopper under kiln, and its upper strata valve, which serves, to dam, under
Layer valve seals.Double beat valve is adapted only to blowing-out discharging, and its major defect is that discharge rate is uncontrolled, and moment discharge quantity can
Can be very big.
3) three road gate valve:Three road gate valves by one of shutoff valve and two seals valve group into.The valve of three road gate valves is staggeredly to follow
Ring is opened and closed, and it second is sealed with being remained in the 3rd twice valve together with, therefore can be used for not blowing-out continuous discharge.Three road gate valve matter
Amount is too, height is big, it is more to put into, and there are problems that still leaking out after valve wear and because valve is fitted badly, thus only when
Large-scale shaft furnace requires to use just now during higher equipment.
4) star ash hoist:Star ash hoist is the material discharging for applying more in lime shaft kiln, can not stopped
Continuously material is drawn off under the conditions of wind.It is the tight fit for relying on rotor and cylinder to seal, but the rotor in long-term operating
Blade is worn and torn by material and sealing property is deteriorated, generally, and the life-span of rotor is 5~6 months, need to be changed in time.
5) discharge shutter and material stock tank:Discharge shutter and material stock jar structure on MAERZ lime kiln using commonplace, due to
Two kiln thoraxes are respectively in warm-up phase and heating period, and the kiln thorax ability discharging only preheated in negative pressure can not be unloaded during malleation
Material, material stock tank can not be sealed.
In the last few years, carrying forward vigorously with national energy-saving efforts at environmental protection, to wanting in terms of environmental protection and the saving energy
Seek more and more higher.In lime production field to this link of discharging, it is desirable to which delivery device first has to while discharging quantity is met
Ensure sealing, it is impossible to dust leakage occur;Next to that requiring that discharging quantity is big, the daily output of current lime shaft kiln is substantially greater than
300 tons, normal volume should be more than 600 tons;Finally to ensure the material flow trim of lime.
The growth requirement of correspondence lime shaft kiln, the more or less presence problem of existing device for discharging, single-beat valve, bilayer are close
Discharging in the case that the mode of envelope valve and discharge shutter all can not be malleation in kiln thorax, normal discharging certainly will cause thermal regulation
Change, reduce the actual production capacity of shaft furnace.Three road gate valves are not enough due to inner space, are not suitable for large-scale shaft furnace, and its valve
Core swing angle is not enough, and stream can be caused to collide valve element, and valve wear speed is fast.Star ash hoist is also not suitable for large-tonnage
Shaft furnace, because the unit discharge quantity of equipment is too big, abrasion of the lime to rotor is also very big in addition, although its sealing effectiveness is pretty good,
But discharging quantity can not meet requirement.
The content of the invention
The invention provides a kind of lime shaft kiln double containment discharge method and device, its discharge quantity is big, good sealing effect,
Discharging work can be also completed under shaft furnace positive pressure, its turnover panel diameter is more than 700mm, can meet 300~800 tons of stones of daily output
The production requirement of the different type lime shaft kiln of ash, and intermediate buffering storehouse is provided with a variety of volume specifications, can be according to output demand
Changed;The local cast ceramic that turnover panel is contacted with rubber seal, is remarkably improved the service life of rubber ring.
In order to achieve the above object, the present invention is realized using following technical scheme:
A kind of lime shaft kiln double containment discharge method, comprises the following steps:
1) lime shaft kiln bottom flue-dust retainer is connected by flange with double containment device for discharging, and double containment device for discharging is by passing through
Upper body, intermediate buffering storehouse and lower body composition that flange is sequentially connected, lower body pass through flange with electric vibrating feeder
Connection;The sealing of heat resistant rubber circle is all provided with the middle of the flange of all junctions;
2) upper body sets feeding tube, and feeding tube is made up of straight section with the oblique section with 45 degree of inclination angles, and feeding tube bottom is oblique
Section is stretched into upper body, and feeding tube and the upper body inwall of upper body junction are provided with upper sealing gasket;Upper valve
Top turnover panel is set in vivo, top turnover panel is driven by the upper hydraulic cylinder being located at outside upper body by oscillating arm mechanisms, top turnover panel
It can fasten and be pressed on upper sealing gasket after rotation;Intermediate buffering storehouse is semicircle, and its underpart sets the list that gradient is not less than 45 °
Face inclined chute, and the inclined-plane of inclined chute and the direction of stretching into of feeding tube be oppositely arranged;Portion's turnover panel is set in lower body, bottom is turned over
Plate is driven by the lower cylinder being located at outside lower body by oscillating arm mechanisms, under intermediate buffering storehouse and lower body junction
Portion's valve interior wall is provided with lower seal circle, can fasten and be pressed on lower seal circle after the rotation of bottom turnover panel;Top turnover panel
With upper sealing gasket engagement edge and bottom turnover panel and the equal cast ceramic of lower seal circle engagement edge;
3) during reset condition, top turnover panel and bottom turnover panel are pressed in the presence of correspondence upper/lower hydraulic cylinder
On corresponding upper/lower sealing ring, upper body and lower body are in closed state;Lime shaft kiln discharge apparatus works
When, top turnover panel is opened into upper body by upper hydraulic cylinder action, lime enters intermediate buffering by upper body
Storehouse, now lower body holding closed state;When needing the discharge toward on lower belt, upper body is closed by top turnover panel,
Lower body is opened by bottom turnover panel, and opens the dust removal port being located in lower body simultaneously and is removed by outside cleaner
Dirt;The lime sealed in device for discharging is discharged into belt feeder by electric vibrating feeder by lower body;Now top turnover panel is closed,
Upper body is also at closed state.
Hydraulic control valve is provided between the upper hydraulic cylinder and lower cylinder, hydraulic control valve middle position is set to top liquid
Cylinder pressure and lower cylinder connected state, under the emergency cases such as power failure, upper/lower turnover panel is free to rotate, it is to avoid lime
Pressure in shaft furnace is excessive.
The intermediate buffering storehouse can set multiple diameter specification, in the case of the normal blanking of guarantee not material stock, adapt to equipment
The need for different output.
For realizing a kind of device of lime shaft kiln double containment discharge method, including the top being sequentially connected by flange
The sealing of heat resistant rubber circle is all provided with the middle of valve body, intermediate buffering storehouse and lower body, flange;Upper body sets feeding tube, feeding tube
It is made up of straight section with the oblique section with 45 degree of inclination angles, the oblique section in feeding tube bottom is stretched into upper body, feeding tube and upper body
The upper body inwall of junction is provided with upper sealing gasket;Top turnover panel is set in upper body, top turnover panel is by being located at top
Upper hydraulic cylinder outside valve body is driven by oscillating arm mechanisms, can be fastened and is pressed on upper sealing gasket after the rotation of top turnover panel;
Intermediate buffering storehouse is semicircle, and it is inclined-plane that the relative position in direction is stretched into its underpart with feeding tube, and gradient is not less than 45 °;Under
Portion's turnover panel is set in portion's valve body, bottom turnover panel is driven by the lower cylinder being located at outside lower body by oscillating arm mechanisms, it is middle
Surge bunker and the lower body inwall of lower body junction are provided with lower seal circle, can fasten and press after the rotation of bottom turnover panel
Tightly on lower seal circle;Top turnover panel and upper sealing gasket engagement edge and bottom turnover panel and lower seal circle engagement edge are equal
Cast ceramic.
The front end of the top turnover panel and bottom turnover panel is to be adapted with the oblique section of feeding tube or the inclined chute of intermediate buffering storehouse
Shape, rear end is connected one end for right angle blind end with oscillating arm mechanisms.
The oscillating arm mechanisms are made up of cursor, swing arm and rotating shaft, and one end and the upper/lower hydraulic cylinder of cursor are stretched
Go out end to be hinged, the other end is sleeved in rotating shaft, rotating shaft is fixed in upper/lower valve body, and can be driven under cursor driving
The swing arm in rotating shaft is sleeved on around axis oscillating, the swing arm other end is fixedly connected with upper/lower turnover panel.
The upper/lower sealing ring is fixed on upper/lower by upper/lower pressing plate and screw and slotted on steel plate,
Upper/lower fluting steel plate is welded on the upper/lower valve interior wall on the outside of the oblique section of feeding tube or inclined chute inserting end.
Compared with prior art, the beneficial effects of the invention are as follows:
1) design is compressed using the double turnover panels in upper and lower part, it is ensured that be in sealing state in lime shaft kiln at any time, effectively
The hot reaction time is extended, is conducive to improving yield;
2) the turnover panel diameter that is used is big, can adapt to the maximization of lime shaft kiln, and turnover panel rotational angle is big, effectively
Stream and turnover panel are separated, it is to avoid the abrasion of turnover panel material;
3) turnover panel sealing surface is arranged in the outside of feeding tube, it is to avoid get stuck gas leak phenomenon;Turnover panel is set with sealing ring contact position
There is ceramic material, the service life of sealing ring can be extended;
4) intermediate buffering storehouse is provided with plurality of specifications, while normal blanking not material stock is ensured, is suitable for different yield
It is required that;Equipment whole height does not increase simultaneously, it is to avoid design iterations, also saves the cost of outside civil engineering steel structure;
5) turnover panel uses Driven by Hydraulic Cylinder, and thrust is big, stable work in work;Hydraulicdirectional control valve middle position connects 2 hydraulic pressure
Cylinder, it is ensured that in the event of a power failure will not be because of the excessive generation explosion danger of pressure in lime shaft kiln;
6) each junction of equipment is static seal, whole discharging process good airproof performance, when on discharge to belt, by outer
Portion's deduster dedusting, it is to avoid dust emission.
Brief description of the drawings
Fig. 1 is the front view of device of the present invention.
Fig. 2 is the side view of device of the present invention.
Fig. 3 is the I portions enlarged drawing in Fig. 1.
In figure:1. the top turnover panel 6. of the top of upper body 2. 4. top hold-down of fluting 3. upper sealing gasket of steel plate 5.
The bottom of 7. intermediate buffering storehouse of upper hydraulic cylinder, 8. lower body, 9. lower platen, 10. lower seal circle 11. fluting steel plate
12. the dust removal port of 16. manhole of bottom turnover panel 13. lower cylinder, 14. oscillating arm mechanisms, 15. maintenance door 17.
Embodiment
The embodiment to the present invention is described further below in conjunction with the accompanying drawings:
A kind of lime shaft kiln double containment discharge method of the present invention, comprises the following steps:
1) lime shaft kiln bottom flue-dust retainer is connected by flange with double containment device for discharging, and double containment device for discharging is by passing through
Upper body 1, intermediate buffering storehouse 7 and the lower body 8 that flange is sequentially connected are constituted, and lower body 8 passes through with electric vibrating feeder
Flange is connected;The sealing of heat resistant rubber circle is all provided with the middle of the flange of all junctions;
2) upper body 1 sets feeding tube, and feeding tube is made up of straight section with the oblique section with 45 degree of inclination angles, and feeding tube bottom is oblique
Section is stretched into upper body 1, and feeding tube and the inwall of upper body 1 of the junction of upper body 1 are provided with upper sealing gasket 3;On
Top turnover panel 5 is set in portion's valve body 1, top turnover panel 5 passes through the band of oscillating arm mechanisms 14 by the upper hydraulic cylinder 6 being located at outside upper body 1
Dynamic, top turnover panel 5 can be fastened and be pressed on upper sealing gasket 3 after rotating;Intermediate buffering storehouse 7 is semicircle, and its underpart is set tiltedly
Degree is not less than 45 ° of one side inclined chute, and the inclined-plane of inclined chute and the direction of stretching into of feeding tube are oppositely arranged;In lower body 8
Portion's turnover panel 12 is set, bottom turnover panel 12 is driven by the lower cylinder 13 being located at outside lower body 8 by oscillating arm mechanisms 14, it is middle
Surge bunker 7 and the inwall of lower body 8 of the junction of lower body 8 are provided with lower seal circle 10, and bottom turnover panel 12 can after rotating
Fasten and be pressed on lower seal circle 10;Top turnover panel 5 and the engagement edge of upper sealing gasket 3 and bottom turnover panel 12 and bottom are close
The equal cast ceramic of the engagement edge of seal 10;
3) during reset condition, top turnover panel 5 and bottom turnover panel 12 are equal in the presence of correspondence upper/lower hydraulic cylinder 6,7
It is pressed on corresponding upper/lower sealing ring 3,10, upper body 1 and lower body 8 are in closed state;Lime shaft kiln is arranged
When expecting equipment work, top turnover panel 5 is set to be opened into upper body 1 by the action of upper hydraulic cylinder 6, lime passes through upper body
1 enters intermediate buffering storehouse 7, and now lower body 8 keeps closed state;When needing the discharge toward on lower belt, turned over by top
Plate 5 closes upper body 1, opens lower body 8 by bottom turnover panel 12, and open the dedusting being located in lower body 8 simultaneously
Mouth 17 passes through outside cleaner dedusting;The lime sealed in device for discharging is discharged into by electric vibrating feeder by lower body 8
Belt feeder;Now top turnover panel 5 is closed, and upper body 1 is also at closed state.
Hydraulic control valve is provided between the upper hydraulic cylinder 6 and lower cylinder 13, hydraulic control valve middle position is set to
Portion's hydraulic cylinder 6 and the connected state of lower cylinder 13, under the emergency cases such as power failure, upper/lower turnover panel 5,12 can freely turn
It is dynamic, it is to avoid the pressure in lime shaft kiln is excessive.
The intermediate buffering storehouse 7 can set multiple diameter specification, in the case of the normal blanking of guarantee not material stock, adapt to equipment
The need for different output.
As Figure 1-Figure 2, for realizing a kind of device of lime shaft kiln double containment discharge method, including flange is passed through
The sealing of heat resistant rubber circle is all provided with the middle of upper body 1, intermediate buffering storehouse 7 and the lower body 8 being sequentially connected, flange;Upper valve
Body 1 sets feeding tube, and feeding tube is made up of straight section with the oblique section with 45 degree of inclination angles, and the oblique section in feeding tube bottom stretches into upper body 1
Interior, feeding tube and the inwall of upper body 1 of the junction of upper body 1 are provided with upper sealing gasket 3;Top is set in upper body 1
Turnover panel 5, top turnover panel 5 is driven by the upper hydraulic cylinder 6 being located at outside upper body 1 by oscillating arm mechanisms 14, and top turnover panel 5 rotates
After can fasten and be pressed on upper sealing gasket 3;Intermediate buffering storehouse 7 is semicircle, and it is relative that direction is stretched into its underpart with feeding tube
Position be inclined-plane, and gradient be not less than 45 °;Portion's turnover panel 12 is set in lower body 8, bottom turnover panel 12 is by being located at lower body
Lower cylinder 13 outside 8 is driven by oscillating arm mechanisms 14, in the lower body 8 of intermediate buffering storehouse 7 and the junction of lower body 8
Wall is provided with lower seal circle 10, and bottom turnover panel 12 can be fastened and be pressed on lower seal circle 10 after rotating;Top turnover panel 5 with
The engagement edge of upper sealing gasket 3 and bottom turnover panel 12 and the equal cast ceramic of the engagement edge of lower seal circle 10.
The front end of the top turnover panel 5 and bottom turnover panel 12 is mutually to be fitted with the oblique section of feeding tube or the inclined chute of intermediate buffering storehouse 7
The shape answered, rear end is connected one end for right angle blind end with oscillating arm mechanisms 14.
The oscillating arm mechanisms 14 are made up of cursor, swing arm and rotating shaft, one end and the upper/lower hydraulic cylinder of cursor
6th, 13 external parts are hinged, and the other end is sleeved in rotating shaft, and rotating shaft is fixed in upper/lower valve body 1,8, and can be driven in cursor
The swing arm that dynamic lower drive is sleeved in rotating shaft is fixed and connected around axis oscillating, the swing arm other end and upper/lower turnover panel 5,12
Connect.
As shown in figure 3, the upper/lower sealing ring 3,10 is fixed on by upper/lower pressing plate 4,9 and screw
On portion/bottom fluting steel plate 2,11, upper/lower fluting steel plate 2,11 is welded on the outside of the oblique section of feeding tube or inclined chute inserting end
Upper/lower valve body 1, on 8 inwalls.
It is to change stream direction to set feeding tube and the purpose of inclined chute, makes blanking more smooth, while being easy to sealing.
Dovetail groove, upper/lower sealing ring are formed between upper/lower pressing plate 4,9 and upper/lower fluting steel plate 2,11
3rd, 10 it is placed in dovetail groove, its fixed form is solid and reliable.
The main function in intermediate buffering storehouse 7 is adjustment stream, it is ensured that stream during belt discharging downwards is steady.Centre is slow
Rush model of the storehouse 7 provided with multiple different-diameter specifications optional, while different output kiln type discharge quantity is met, do not change entirety
The height of equipment, the global design of kiln body is not influenceed.
Upper body 1 is provided with manhole 16 and maintenance door 15, for changing sealing ring and repair apparatus.In lower body 8
There is dust removal port 17, dedusting after being connected with outside cleaner by pipeline, to being worked during belt blanking, can be avoided outside dust
Let out.
The foregoing is only a preferred embodiment of the present invention, but protection scope of the present invention be not limited thereto,
Any one skilled in the art the invention discloses technical scope in, technique according to the invention scheme and its
Inventive concept is subject to equivalent substitution or change, should all be included within the scope of the present invention.