A kind of goods that realizes is to people's selection, packaging integrated system and method
Technical field
The invention belongs to logistlcs technology field, especially for a kind of goods that realizes to people's selection, packaging integrated system and method.
Background technology
Along with the opening of China's retail business, the competition of retail business, the field of competition also expands to inside (as: operating management, finance, logistics etc.) from outside (Ru Dianzhi, customer etc.).Wherein logistics is accepted more and more widely as the understanding of " Third profit source ", the logistlcs technology of some advanced persons and operating mode learn by the practitioner of China's retail logistics and put into practice.
At present, in warehouse logistics, picking operation and package handling are separate, and picking operation is divided into the automatic picking in artificial picking and automated storing storehouse.The cardinal principle work flow of existing picking, packaging is as follows: system produces picking instruction according to order demand; Manually and/or automatically picking is completed; The commodity chosen are positioned over travel line and are transported to bagging area; Packing is checked to commodity.Needing to carry out quantity to the commodity of selection in above-mentioned step to check when choosing, also needing again quantity to be carried out to commodity when bagging area is packed and checking.Existing picking, package handling need to complete in respective region, and the two carries out the transport of commodity by travel line; Above-mentioned work flow brings following shortcoming: functional regional division is complicated, cannot carry out integration and use, wasting space resource; Lack systematized management and assist, the problems such as a large amount of manual work costs is wasted in checking of two sub-quantities, causes operating efficiency low, and error rate is high.
For this reason, need a kind of selection, packaging integrated system, to promote logistics distribution center automation, the level of informatization, reduce manual operation amount, realize the accuracy of order execution and the simplicity of process.
Summary of the invention
Be directed to above-mentioned the deficiencies in the prior art, the object of the present invention is to provide a kind of goods that realizes to people's selection, packaging integrated system and method, to solve in prior art the problem that cannot realize selection, packaging integrated operation, the single that can realize commodity amount when selection, package handling is checked, improve operating efficiency, reduce error rate.
For achieving the above object, a kind of goods that realizes of the present invention, to people's selection, packaging integrated system, comprising: selection unit, straight hair unit, packaged unit, wherein,
Selection unit, it is connected by travel line with extraneous automatic storage, and manually choose the commodity that transfer on travel line is come according to the selection instruction that system produces, the commodity chosen are carried to packaged unit;
Straight hair unit, it is connected by travel line with extraneous automatic storage, and is connected with packaged unit; Receive transport the straight hair commodity of coming from travel line, and by bulk goods district transport come need packing commodity; By above-mentioned two kinds of merchandise transfers to packaged unit;
Packaged unit, it receives respectively transfers by selection unit and straight hair unit the commodity of coming, and carries out packing operation, and rear commodity of having packed are exported by travel line.
Preferably, described selection unit is specially a sorting table, be connected with computing machine by signal transmssion line, be provided with one deck bench board, bench board is in transmission connection by shifting apparatus and travel line, commodity are transplanted on a selection station bench board from travel line, or move to travel line from sorting table.
Preferably, described selection instruction shows as: how sorting table is chosen by the prompting mode teaching process personnel of indicator lamp and read-out, and the quantity of operating personal to sort out commodity is checked.
Preferably, described selection unit and packaged unit vicinity are placed, and manually the Knockdown chosen are carried to packaged unit from selection unit.
Preferably, described packaged unit comprises: packaging platform and compress, and what packaging platform reception selection unit and the transfer of straight hair unit were come waits commodity of packing, and carries out packing operation after arrangement by compress.
A kind of goods that realizes of the present invention is to people's selection, packaging integrated method, and it comprises step as follows based on said system:
1) system produces corresponding conveying and picking instruction according to outbound order demand;
2) outbound corresponding commodity is carried according to above-mentioned instruction from automatic storage;
3) commodity after system judges outbound carry out picking the need of entering selection unit, if desired then enter next step 4); If do not need, enter step 5);
4) the selection instruction that selection unit produces according to system is manually chosen the commodity that transfer on travel line is come, and the commodity chosen are carried to packaged unit; Then step 6) is entered;
5) corresponding commodity of automatic storage conveying outbound is directly transported to straight hair unit by travel line, is transferred to packaged unit by straight hair unit;
6) what the selection unit received and straight hair unit transmitted by packaged unit treats that packing commodity carry out packing operation, and is exported by travel line by the commodity after having packed.
Preferably, in above-mentioned step 1), system is specially with picking instruction according to the corresponding conveying of outbound order demand generation: system, according to the corresponding work document also corresponding to packet number of the service condition arrangement of each selection unit, generates corresponding conveying and picking instruction.
Preferably, specifically also comprise in above-mentioned step 4): selection unit is made up of sorting table, and how sorting table is chosen by the prompting mode teaching process personnel of indicator lamp and read-out.
Preferably, specifically also comprise in above-mentioned step 5): what straight hair unit reception bulk goods district transport was come needs commodity of packing, and by this part merchandise transfer to packaged unit.
Beneficial effect of the present invention:
Present invention achieves the integrated of picking and packaging in logistics distribution center, picking and packaging can be completed an operating area simultaneously, two sub-quantities in two work flows are checked action is reduced to once simultaneously, only need once can realize checking of commodity amount, significantly reduce manual operation amount, ensure that the simplicity of the accuracy that order performs and process.
Accompanying drawing explanation
Fig. 1 illustrates the structural representation of present system.
Detailed description of the invention
For the ease of the understanding of those skilled in the art, below in conjunction with embodiment and accompanying drawing, the present invention is further illustrated, and the content that embodiment is mentioned not is limitation of the invention.
With reference to shown in Fig. 1, a kind of goods that realizes, to people's selection, packaging integrated system, comprising: selection unit 11, straight hair unit 12, packaged unit 13, and in the present embodiment, selection unit 11 is sorting table, and quantity is one; Straight hair unit 12 is specially travel line, and quantity is two; Packaged unit 13 is made up of packaging platform 131 and compress 132, and quantity is two; In other embodiments, can by organizing above-mentioned System's composition in concrete logistic storage storehouse more.
Selection unit 11, it is connected by travel line 22 with extraneous automatic storage 21, manually choose (before this according to the selection instruction that system (i.e. storehouse management and control system) produces to the commodity that transfer on travel line 22 is come, storehouse management and control system are according to the corresponding work document also corresponding to packet number of the service condition arrangement of each selection unit 11, generate corresponding conveying and picking instruction), storehouse management and control system control on commodity are transferred to sorting table 11 by a travel line 22 selection station by shifting apparatus that (this sorting table 11 is provided with one deck bench board, bench board is provided with multiple selection station), operating personal is chosen according to the commodity of the prompting of indicator lamp and read-out on sorting table 11 to selection station, the Knockdown chosen is carried to contiguous packaged unit 13, choose rear sorting table 11 by the Turnover Box of sky or the Turnover Box transfer feedback line sending 22 having surplus commodities, the corresponding band of position is transferred to by travel line 22.
Wherein, operating personal, when choosing station and carrying out commodity selection, need carry out checking of quantity according to the prompting of read-out to the commodity of sort out; And selection station place is provided with LOAD CELLS, can weigh in real time, so that whether the quantity examining operating personal sort out commodity is accurate to the commodity of position, and can alert notice be produced, the single achieving quantity in picking to packaging process is checked, and checks without the need to secondary, reduces manual operation amount.
Straight hair unit 12, it is connected by travel line 22 with extraneous automatic storage 21, and is connected with packaged unit 13; Storehouse management and control system the commodity of straight hair can flow to straight hair unit 12 by travel line 22 by what carry outbound from automatic storage 21, straight hair unit 12 by the straight hair merchandise transfer that receives to packaged unit 13; In addition, straight hair unit 12 also receive by bulk goods district transport come need commodity of packing, and be transferred to packaged unit 13.What the process of this straight hair unit 12 compatibility straight hair commodity and the transport of bulk goods district were come need packs the process of commodity, has multifunctionality.
Packaged unit 13, it receives the commodity delivered to by selection unit 11 and straight hair unit 12 respectively by packaging platform 131, packaging platform 131 is placed with sorting table 11 is contiguous, therefore the mode that can directly manually carry of operating personal by the commodity transporting from sorting table 11 sort out to packaging platform 131, save the conveying operation of travel line, cost-saving.After packaging platform 131 place arranges, compress 132 is used to carry out packing work, after having packed, commodity are exported by travel line (do not do in figure and illustrate), in addition, travel line 22 in figure is only the signal in the present embodiment with the layout of automatic storage 21, be not limited in other embodiments.
The goods that realizes of the present invention is in people's selection, packaging integrated system, selection unit 11, straight hair unit 12, the contiguous setting of packaged unit 13 three, shorten the distance between each function operating area, and only need carry out a sub-quantity at selection station and check and can complete checking of commodity amount, decrease the usage space of operating area, and reduce manual operation amount.
Realize goods to people's selection, a packaging integrated method, it comprises step as follows based on said system:
Step 11: system produces corresponding conveying and picking instruction according to outbound order demand;
Storehouse management and system analysis outbound order demand, according to the corresponding work document also corresponding to packet number of the service condition arrangement of each selection unit, generate corresponding conveying and picking instruction.
Step 12: according to above-mentioned instruction from automatic storage conveying outbound corresponding commodity;
Storehouse management and control system are according to above-mentioned conveying and picking instruction, the automatic conveying equipment (as automatic shuttle) controlled in automatic storage goes to the region carrying of specifying to load the Turnover Box of commodity, Turnover Box is shifted out automatic storage, is transferred to travel line and carries.
Step 13: the commodity after storehouse management and control system judge outbound carry out picking the need of entering selection unit, if desired then enter next step 14; If do not need, enter step 15;
Commodity after storehouse management and control system judge outbound carry out picking the need of entering selection unit, and whether the commodity amount namely loaded in Turnover Box is identical with the quantity required in outbound order; If desired carry out picking and then enter step 14; Carry out picking if do not need, enter step 15.
Step 14: the selection instruction that selection unit produces according to system is manually chosen the commodity that transfer on travel line is come, and the Knockdown chosen is carried to packaged unit; Then step 16 is entered;
The shifting apparatus that storehouse management and control system control travel line are provided with transfers load on the selection station of selection unit by needing the Turnover Box carrying out picking, selection unit receives the selection instruction of storehouse management and control system generation, control the prompting that indicator lamp on it and read-out carry out choosing, operating personal chooses from Turnover Box according to the commodity of above-mentioned prompting by selection station, and check quantity, commodity are carried to packaged unit.When operating personal carries out commodity selection, if the discrepancy of quantity of selection closes the requirement of selection, after the LOAD CELLS that selection station is provided with detects, can alarm be sent, realize checking the quantity of selection commodity.
Step 15: the corresponding commodity of automatic storage conveying outbound is directly transported to straight hair unit by travel line, is transferred to packaged unit by straight hair unit;
Storehouse management and control system control travel line and are carried automatic storage the Turnover Box of outbound to be directly transported to straight hair unit, and straight hair unit is transferred to the packaged unit be attached thereto;
In addition, what straight hair unit also received that the transport of bulk goods district comes needs commodity of packing, and by this part merchandise transfer to packaged unit.
Step 16: what the selection unit received and straight hair unit transmitted by packaged unit treats that packing commodity carry out packing operation, and is exported by travel line by the commodity after having packed;
Packaged unit is made up of packaging platform and compress, what the selection unit received and straight hair unit transmitted by packaging platform place treats that packing commodity carry out arranging, packing, packing operation is carried out by compress after having packed, then the commodity of having packed are exported by travel line, enter commodity shipping space or other regional processings.
Embody rule approach of the present invention is a lot, and the above is only the preferred embodiment of the present invention, should be understood that; for those skilled in the art; under the premise without departing from the principles of the invention, can also make some improvement, these improvement also should be considered as protection scope of the present invention.