CN105415498A - Small vibration concrete stirrer - Google Patents

Small vibration concrete stirrer Download PDF

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Publication number
CN105415498A
CN105415498A CN201510872517.4A CN201510872517A CN105415498A CN 105415498 A CN105415498 A CN 105415498A CN 201510872517 A CN201510872517 A CN 201510872517A CN 105415498 A CN105415498 A CN 105415498A
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China
Prior art keywords
agitator
countershaft
main shaft
lower main
main axis
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Granted
Application number
CN201510872517.4A
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Chinese (zh)
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CN105415498B (en
Inventor
李柳晶
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Jiangsu Shengshi Weiye New Materials Co Ltd
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Individual
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Priority to CN201510872517.4A priority Critical patent/CN105415498B/en
Publication of CN105415498A publication Critical patent/CN105415498A/en
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Publication of CN105415498B publication Critical patent/CN105415498B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/48Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
    • B28C5/485Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations with reciprocating or oscillating stirrers; Stirrers therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • B28C5/0818Charging or discharging gates or chutes; Sealing means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • B28C5/0856Supporting frames or structures, e.g. supporting wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/12Supplying or proportioning liquid ingredients
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/12Supplying or proportioning liquid ingredients
    • B28C7/126Supply means, e.g. nozzles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)

Abstract

The invention discloses a small vibration concrete stirrer. The concrete stirrer comprises a stirring bucket, a rack, a round cover, a stirring shaft, a motor and a vibration device. A buffer pad is arranged on the rack, and the stirring shaft comprises a main shaft and auxiliary shafts; the main shaft is vertically arranged in the stirring bucket and comprises an upper main shaft body and a lower main shaft body; the lower main shaft body is a hollow cylinder, a water inlet pipe, a thread and a pressure nozzle are arranged on the lower main shaft body, and the auxiliary shafts are vertically fixed to the main shaft; the auxiliary shafts are solid cylinders with threads on the outer portions, and the lengths of the auxiliary shafts are increased at first and then decreased from top to bottom; the vibration device comprises a vibration stick and a fixing device; and one end of the vibration stick penetrates the round cover to be arranged inside the upper portion of the stirring bucket, and the other end of the vibration stick is fixed through a second supporting plate and a first supporting plate, so that a certain distance is reserved between the vibration stick and the inner wall of the stirring bucket, and the vibration stick and the stirring shaft do not intervene. The small vibration concrete stirrer has the beneficial effects of being high in stirring efficiency, high in concrete strength, convenient to operate and maintain, low in noise and the like.

Description

A kind of small vibrating concrete mixer
Technical field
The present invention relates to a kind of mixer.More particularly, the present invention relates to a kind of small vibrating concrete mixer.
Background technology
Concrete mixer is the mixing of cement, sandstone aggregate and water and mixing becomes the machinery of concrete mixture, is the special equipment in the industrial production such as water conservancy, bridge, highway and civil building engineering.Along with greatly developing of Construction of Highway Traffic and civil buildings, concrete mixer obtains and develops rapidly, and improves constantly along with to the requirement of construction quality and operating efficiency, thus has higher requirement to mixing plant.
The large-scale mixer of the many employings of commerical ready-mixed concrete in the market stirs obtained, by equipment manufacturing cost, processing place and traffic condition restriction, large-sized concrete mixer is not also suitable for middle and small scale building and traffic condition backward areas, and pony mixer also exists, and mixing of materials is uneven, intensity is low, inefficiency, transport is inconvenient, during use noise large and service life many problems such as short.Therefore, for solving the problem, spy provides a kind of new technical scheme.
Summary of the invention
An object of the present invention is to solve at least the problems referred to above and/or defect, and the advantage will illustrated at least is below provided.
The present invention's object is to provide a kind of small vibrating concrete mixer, by adding vibrating device in agitator inside, can effectively prevent concrete cement in whipping process to unite phenomenon, prevent concrete from sticking on agitator inwall and shaft, improve stirring efficiency, add vibrating device simultaneously and also help the air content reduced in concrete, improve concrete strength.
A further object of the invention is on lower main axis, arrange water inlet pipe and drive nozzle, can aqueous dispersion be made evenly, shorten the concrete-agitating time, after stirring completes discharging, also can open water inlet control valve to clean agitator inside, prevent concrete coagulation, improve cleaning efficiency.
A further object of the invention is by arranging different stirring countershaft length screw threads nested with on shaft, effectively can avoid the generation of mixing inefficient zone, improve concrete quality and stirring efficiency, prevent stirring vane from rupturing simultaneously, damage shaft and agitator, improve the service life of mixer.
In order to realize, according to these objects of the present invention and other advantage, providing a kind of small vibrating concrete mixer, comprise,
Agitator, it comprises integrated upper part and lower part, and described upper part is cylindrical, and described lower part is hemispherical, establishes discharging opening bottom it;
Frame, for supporting described agitator, comprising the first frame and the second frame, being connected above described second frame with described agitator lower part, below is connected with described first frame by cushion pad;
Circular lid, it is placed in agitator top, and its edge is connected with described agitator top, to make described agitator airtight, it establishes charging aperture;
Shaft, it comprises:
Main shaft, it is vertically arranged in described agitator, comprises integrated upper main shaft and lower main axis, wherein,
Described upper main shaft is solid cylinder;
Described lower main axis is hollow circular cylinder, comprise hollow space and solid section, described lower main axis top is inner to make described shaft be fixed on described agitator through described circular lid, the side that described lower main axis is positioned at described circular lid external body is provided with water inlet pipe, described water inlet pipe one end is communicated with the hollow space of described lower main axis, the other end is provided with control valve and flowmeter, the hollow space of described lower main axis is connected with drive nozzle, described drive nozzle is communicated with described agitator inside through the solid section of described lower main axis, the solid section of described lower main axis is provided with screw thread,
Countershaft, it is vertically fixed on described main shaft, described countershaft is solid cylinder, described countershaft is provided with screw thread, it comprises and is arranged in order from top to bottom and is arranged in pairs in the first countershaft of described main shaft both sides, the second countershaft, the 3rd countershaft, the 4th countershaft and the 5th countershaft, wherein, the length of described first countershaft, described second countershaft and described 3rd countershaft increases successively, and the length of described 3rd countershaft, described 4th countershaft and described 5th countershaft reduces successively;
First motor, it is fixed on above described circular lid, and it drives described main shaft to rotate by belt pulley jockey;
Vibrating device, it comprises:
Vibrating head, it is inner that it is placed in described agitator upper part through described circular lid, and do not interfere to make described vibrating head and described shaft apart from described agitator inwall certain distance;
Fixture, comprises the first gripper shoe being vertically set on described agitator inwall, and is fixedly connected with the second gripper shoe of described vibrating head and described first gripper shoe;
Second motor, it is fixed at the upper side of described circular lid, and it drives described vibrating head to vibrate by shaft coupling.
Preferably, described drive nozzle and horizontal direction are 0-75 degree.
Preferably, described drive nozzle is communicated with described agitator inside through the thread protrusion place of lower main axis solid section.
Preferably, the wide 5-10cm of projection of described screw thread, depth of thread 6-15cm, flight pitch 15-30cm.
Preferably, described first gripper shoe and described agitator junction, described second gripper shoe and described vibrating head and described first gripper shoe junction are equipped with buffering spacer.
Preferably, described discharging opening establishes discharging opening door, and elastic sealing strip is established at described discharging opening door edge, and described discharging opening door one end is hinged on bottom described agitator, and the other end manually valve is fixed on described agitator.
Preferably, be provided with charging aperture door above described charging aperture, described charging aperture door hinge is connected on described circular lid.
Preferably, decelerator is provided with between described belt pulley jockey and described main shaft.
Preferably, described first inside, frame upper end is provided with controller, its surface is provided with control panel, described control panel is provided with the first Switch Second Switch and the 3rd switch, described first switch controls described first motor by controller and runs, described second switch controls described second motor by controller and runs, and described 3rd switch controls described control valve by controller and opens or cut out, and described control panel is provided with the display screen showing described flowmeter flow.
The present invention at least comprises following beneficial effect:
The first, vibrating device is added in agitator inside, can effectively prevent concrete cement in whipping process to unite phenomenon, prevent concrete from sticking on agitator inwall and shaft, improve stirring efficiency, add vibrating device simultaneously and also help the air content reduced in concrete, improve concrete strength.
The second, water inlet pipe and drive nozzle are set on lower main axis, can aqueous dispersion be made evenly, shorten the concrete-agitating time, after having stirred discharging, also can open water inlet control valve and agitator inside is cleaned, prevent concrete coagulation, raising cleaning efficiency.
Three, different stirring countershaft length is set and on shaft nested screw thread, effectively can avoid the generation of mixing inefficient zone, improve concrete quality and stirring efficiency, prevent stirring vane from rupturing simultaneously, damage shaft and agitator, improve the service life of mixer.
Four, nested cushion pad between the first frame with the second frame, can form certain buffering to agitator and frame when mixer uses, and is conducive to the service life of improving mixer.
Five, bottom agitator, establish discharging opening door, circular lid is established at top, and charging aperture door is established in lid side, is convenient to input and output material, in addition, when mixer uses, charging aperture door and discharging opening door are closed, agitator is in closed state, can effectively prevent from stirring noise unofficial biography, reduces and stirs noise.
Six, establish elastic sealing strip at discharging opening door edge, can prevent from stirring or leakage in cleaning process, ensure that each component proportion of concrete is accurate.
Seven, establish controller in the first inside, frame upper end, controlled unlatching or the closedown of control valve on motor operation and water inlet pipe by controller, facilitate operative, in addition control surface controller plate is also provided with flow indication screen, accurately can controls amount of water.
Part is embodied by explanation below by other advantages of the present invention, target and feature, and part also will by research and practice of the present invention by those skilled in the art be understood.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is that the present invention stirs main axle structure schematic diagram;
Wherein, 1, first frame, 2, cushion pad, 3, second frame, 4, agitator, 5, discharging opening door, 6, hand-operated valve, 7, circular lid, 8, charging aperture door, 9, stir main shaft, 10, first countershaft, 11, second countershaft, 12, 3rd countershaft, 13, 4th countershaft, 14, 5th countershaft, 15, screw thread, 16, first motor, 17, belt pulley jockey, 18, decelerator, 19, vibrating head, 20, first gripper shoe, 21, second gripper shoe, 22, second motor, 23, controller, 24, upper main shaft, 25, lower main axis, 26, water inlet pipe, 27, control valve, 28, drive nozzle.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail, can implement according to this with reference to description word to make those skilled in the art.
Should be appreciated that used hereinly such as " to have ", other element one or more do not allotted in " comprising " and " comprising " term or the existence of its combination or interpolation.
As depicted in figs. 1 and 2, a kind of small vibrating concrete mixer of the present invention, comprises,
Agitator 4, it comprises integrated upper part and lower part, and described upper part is cylindrical, and described lower part is hemispherical, establishes discharging opening bottom it; Cylindrical shell is arranged to cylindrical and hemispherical and can prevents dead angle;
Frame, for supporting described agitator, comprise the first frame 1 and the second frame 3, be connected above described second frame 3 with described agitator 4 lower part, below is connected with described first frame 1 by cushion pad 2; By cushion pad nested between the first frame with the second frame, when mixer uses, certain buffering can be formed to agitator and frame, be conducive to the service life of improving mixer;
Circular lid 7, it is placed in agitator top, and its edge is connected with described agitator top, to make described agitator airtight, it establishes charging aperture; Lid is set and reduces stirring noise by airtight for agitator;
Shaft, it comprises:
Main shaft 9, it is vertically arranged in described agitator, comprises integrated upper main shaft 24 and lower main axis 25, wherein,
Described upper main shaft 24 is solid cylinder, described lower main axis 25 is hollow circular cylinder, comprise hollow space and solid section, described lower main axis 25 top is inner to make described shaft be fixed on described agitator 4 through described circular lid 7, the side that described lower main axis 25 is positioned at described circular lid 7 outside is provided with water inlet pipe 26, described water inlet pipe 26 one end is communicated with the hollow space of described lower main axis 25, the other end is provided with control valve 27 and flowmeter, the hollow space of described lower main axis 25 is connected with drive nozzle 28, described drive nozzle 28 is communicated with described agitator 4 inside through the solid section of described lower main axis 25, the solid section of described lower main axis 25 is provided with screw thread 15, main shaft is arranged water inlet pipe and drive nozzle, can aqueous dispersion be made evenly, shorten the concrete-agitating time, after having stirred discharging, also opening controlling valve can be cleaned by agitator inside, prevents concrete coagulation, raising cleaning efficiency,
Countershaft, it is vertically fixed on described main shaft, described countershaft is solid cylinder, described countershaft is provided with screw thread 15, it comprises and is arranged in order from top to bottom and is arranged in pairs in the first countershaft 10, second countershaft 11 of described main shaft both sides, the 3rd countershaft 12, the 4th countershaft 13 and the 5th countershaft 14, wherein, the length of described first countershaft 10, described second countershaft 11 and described 3rd countershaft 12 increases successively, and the length of described 3rd countershaft 12, described 4th countershaft 13 and described 5th countershaft 14 reduces successively; Different stirring countershaft length screw threads nested with on shaft is set, effectively can avoids the generation of mixing inefficient zone, improve concrete quality and stirring efficiency, prevent stirring vane from rupturing simultaneously, damage shaft and agitator, improve the service life of mixer;
First motor 16, it is fixed on above described circular lid 7, and it drives described main shaft 9 to rotate by belt pulley jockey 17;
Vibrating device, it comprises:
Vibrating head 19, it is inner that it is placed in described agitator 4 upper part through described circular lid 7, and do not interfere with described shaft to make described vibrating head 19 apart from described agitator 4 inwall certain distance; Fixture, comprises the first gripper shoe 20 being vertically set on described agitator inwall, and is fixedly connected with the second gripper shoe 21 of described vibrating head 19 and described first gripper shoe 20; Second motor 22, it is fixed at the upper side of described circular lid 7, and it drives described vibrating head 19 to vibrate by shaft coupling; By adding vibrating device in agitator inside, can effectively prevent concrete cement in whipping process to unite phenomenon, prevent concrete from sticking on agitator inwall and shaft, improve stirring efficiency, add vibrating device simultaneously and also help the air content reduced in concrete, improve concrete strength.
In another technical scheme, described drive nozzle 28 is 0-75 degree with horizontal direction; The drive nozzle of different angles is set, agitator all directions can be made to have current to rinse, do not stay dead angle, agitator is cleaned more thorough, improve cleaning efficiency.
In another technical scheme, described drive nozzle 28 is communicated with described agitator 4 inside through screw thread 15 high spot of lower main axis 25 solid section; With from threaded recess through compared with, drive nozzle can bear larger load from thread protrusion through lower main axis in whipping process.
In another technical scheme, the wide 5-10cm of projection of described screw thread 15, depth of thread 6-15cm, flight pitch 15-30cm; Use the shaft of different thread parameter according to the difference stirring material proportion instead, stirring efficiency and concrete quality can be improved.
In another technical scheme, described first gripper shoe 20 and described agitator 4 junction, described second gripper shoe 21 is equipped with buffering spacer with described vibrating head 19 and described first gripper shoe 20 junction; Buffering spacer is set and can reduces infringement to gripper shoe and agitator wall in vibrating head vibration processes.
In another technical scheme, described discharging opening establishes discharging opening door 5, and elastic sealing strip is established at described discharging opening door 5 edge, and described discharging opening door 5 one end is hinged on bottom described agitator, and the other end manually valve 6 is fixed on described agitator; Arrange discharging opening door easy-unloading, discharging opening door establishes elastic sealing strip can prevent from stirring or leakage in cleaning process, ensures that each component proportion of concrete is accurate.
In another technical scheme, be provided with charging aperture door 8 above described charging aperture, described charging aperture door 8 is hinged on described circular lid 7; Charging aperture door is set and facilitates charging, close charging aperture door in whipping process simultaneously and agitator can be made to be in air-tight state, effectively can prevent from stirring noise unofficial biography, reduce and stir noise.
In another technical scheme, between described belt pulley jockey 17 and described main shaft 9, be provided with deceleration 18 device; It can reduce rotating speed, increase torque, provides sufficient power to shaft.
In another technical scheme, described first inside, frame upper end is provided with controller 23, its surface is provided with control panel, described control panel is provided with the first Switch Second Switch and the 3rd switch, described first switch controls described first motor by described controller 23 and runs, described second switch controls described second motor by described controller 23 and runs, described 3rd switch controls described control valve 27 by described controller 23 and opens or cut out, and described control panel is provided with the display screen showing described flowmeter flow; Controller is set and facilitates operative, accurately control amount of water.
Although embodiment of the present invention are open as above, it is not restricted to listed in description and embodiment utilization.It can be applied to various applicable the field of the invention completely.For those skilled in the art, can easily realize other amendment.Therefore do not deviating under the universal that claim and equivalency range limit, the present invention is not limited to specific details and illustrates here and the legend described.

Claims (9)

1. a small vibrating concrete mixer, is characterized in that, comprising:
Agitator, it comprises integrated upper part and lower part, and described upper part is cylindrical, and described lower part is hemispherical, establishes discharging opening bottom it;
Frame, for supporting described agitator, comprising the first frame and the second frame, being connected above described second frame with described agitator lower part, below is connected with described first frame by cushion pad;
Circular lid, it is placed in agitator top, and its edge is connected with described agitator top, to make described agitator airtight, it establishes charging aperture;
Shaft, it comprises:
Main shaft, it is vertically arranged in described agitator, comprises integrated upper main shaft and lower main axis, wherein,
Described upper main shaft is solid cylinder;
Described lower main axis is hollow circular cylinder, comprise hollow space and solid section, described lower main axis top is inner to make described shaft be fixed on described agitator through described circular lid, the side that described lower main axis is positioned at described circular lid external body is provided with water inlet pipe, described water inlet pipe one end is communicated with the hollow space of described lower main axis, the other end is provided with control valve and flowmeter, the hollow space of described lower main axis is connected with drive nozzle, described drive nozzle is communicated with described agitator inside through the solid section of described lower main axis, the solid section of described lower main axis is provided with screw thread,
Countershaft, it is vertically fixed on described main shaft, described countershaft is solid cylinder, described countershaft is provided with screw thread, it comprises and is arranged in order from top to bottom and is arranged in pairs in the first countershaft of described main shaft both sides, the second countershaft, the 3rd countershaft, the 4th countershaft and the 5th countershaft, wherein, the length of described first countershaft, described second countershaft and described 3rd countershaft increases successively, and the length of described 3rd countershaft, described 4th countershaft and described 5th countershaft reduces successively;
First motor, it is fixed on above described circular lid, and it drives described main shaft to rotate by belt pulley jockey;
Vibrating device, it comprises:
Vibrating head, it is inner that it is placed in described agitator upper part through described circular lid, and do not interfere to make described vibrating head and described shaft apart from described agitator inwall certain distance;
Fixture, comprises the first gripper shoe being vertically set on described agitator inwall, and is fixedly connected with the second gripper shoe of described vibrating head and described first gripper shoe;
Second motor, it is fixed at the upper side of described circular lid, and it drives described vibrating head to vibrate by shaft coupling.
2. small vibrating concrete mixer as claimed in claim 1, it is characterized in that, described drive nozzle and horizontal direction are 0-75 degree.
3. small vibrating concrete mixer as claimed in claim 2, is characterized in that, described drive nozzle is communicated with described agitator inside through the thread protrusion place of lower main axis solid section.
4. small vibrating concrete mixer as claimed in claim 3, is characterized in that, the wide 5-10cm of projection of described screw thread, depth of thread 6-15cm, flight pitch 15-30cm.
5. small vibrating concrete mixer as claimed in claim 4, is characterized in that, described first gripper shoe and described agitator junction, and described second gripper shoe and described vibrating head and described first gripper shoe junction are equipped with buffering spacer.
6. small vibrating concrete mixer as claimed in claim 5, it is characterized in that, described discharging opening establishes discharging opening door, and elastic sealing strip is established at described discharging opening door edge, described discharging opening door one end is hinged on bottom described agitator, and the other end manually valve is fixed on described agitator.
7. small vibrating concrete mixer as claimed in claim 6, it is characterized in that, be provided with charging aperture door above described charging aperture, described charging aperture door hinge is connected on described circular lid.
8. small-sized concrete mixer as claimed in claim 7, is characterized in that, be provided with decelerator between described belt pulley jockey and described main shaft.
9. small-sized concrete mixer as claimed in claim 8, it is characterized in that, described first inside, frame upper end is provided with controller, its surface is provided with control panel, described control panel is provided with the first Switch Second Switch and the 3rd switch, described first switch controls described first motor by controller and runs, described second switch controls described second motor by controller and runs, described 3rd switch controls described control valve by controller and opens or cut out, and described control panel is provided with the display screen showing described flowmeter flow.
CN201510872517.4A 2015-12-02 2015-12-02 A kind of small vibrating concrete mixer Active CN105415498B (en)

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CN112356299A (en) * 2020-11-06 2021-02-12 常熟路桥工程有限公司 Cement stabilized macadam vibration agitated vessel
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CN204073935U (en) * 2014-09-10 2015-01-07 台州市中凯实业有限公司 Mould wash mixer
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