CN105414813A - Welding seam tracking quality control system and method - Google Patents
Welding seam tracking quality control system and method Download PDFInfo
- Publication number
- CN105414813A CN105414813A CN201510885556.8A CN201510885556A CN105414813A CN 105414813 A CN105414813 A CN 105414813A CN 201510885556 A CN201510885556 A CN 201510885556A CN 105414813 A CN105414813 A CN 105414813A
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- weld
- weld seam
- tracking quality
- joint tracking
- control system
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/127—Means for tracking lines during arc welding or cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2103/00—Materials to be soldered, welded or cut
- B23K2103/02—Iron or ferrous alloys
- B23K2103/04—Steel or steel alloys
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Optics & Photonics (AREA)
- General Factory Administration (AREA)
- Management, Administration, Business Operations System, And Electronic Commerce (AREA)
Abstract
The invention provides a welding seam tracking quality control system and method. The welding seam tracking quality control method comprises the following steps that relevant information of a welding seam is received and stored; a request for carrying out inspection or flaw detection on the welding seam is received, and a request task list is generated; inspection personnel and/or inspection equipment are/is determined according to the task allocation requirement of the request task list; tasks of the request task list are executed; and the request task list is confirmed. According to the welding seam tracking quality control system and method, relevant workers can know the state of the welding seam completely in time, all the welding and inspecting process information can be stored permanently, and the welding seam tracking work efficiency is improved.
Description
Technical field
The present invention relates to a kind of weld joint tracking quality managing and control system and method thereof.
Background technology
Weld seam is as the important component part of structure steel fabrication, and its quality control and responsibility tracing are abnormal important.Existing weld joint tracking is paper form version mainly, and on-the-spot record circulates.Owing to adopting paper form, relevant staff cannot share in time, and upper and lower road is connected loss, and inconvenience of finally filing, more welding, maintenance process information cannot be inquired about, and quality responsibility cannot be followed the trail of.Meanwhile, management and the scheduling of personnel cannot be carried out, weld joint tracking inefficiency.
Summary of the invention
The technical problem to be solved in the present invention is to provide weld joint tracking quality managing and control system and method thereof, and relevant staff can complete, timely understanding weld seam state, and all welding and checkout procedure information can persistences, improve weld joint tracking operating efficiency.
For solving the problems of the technologies described above, the method for a kind of weld joint tracking quality provided by the invention management and control, described method comprises the steps:
Receive and store the relevant information of described weld seam;
Receive and described weld seam is tested or detect a flaw application, generate and apply for job order;
According to the task matching requirement of described application job order, determine reviewer and/or inspection machine;
Perform the task of described application job order;
Application job order confirms.
According to one embodiment of present invention, to receive and the relevant information storing described weld seam comprises the steps:
Selected project, according to electronic drawing, typesetting figure, the technique list formulation weld seam inventory of bridge-type container crane;
According to described weld seam inventory, described electronic drawing and Project Technical specifications, formulate weld information summary sheet;
According to component numbering, weld information summary sheet is imported in application server.
According to one embodiment of present invention, the relevant information of described weld seam comprises weld seam inventory, component numbering, electronic drawing, Project Technical specification, monitoring equipment, equipment probe, welder's personal information, non-destructive monitoring personal information.
Present invention also offers a kind of weld joint tracking quality managing and control system, described system comprises application server and multiple client, and described application server comprises:
Receiver module, for receiving the relevant information of the described weld seam of described client input;
Memory module, for being stored to described application server by the relevant information of described weld seam;
Weld joint tracking task module, for carrying out follow-up investigations to described weld seam, comprising:
Weld inspection application submodule, for receiving the inspection or flaw detection application that described client sends, generates application job order;
Inspection task distribution sub module, according to the task matching requirement of described application job order, receives the determination of described client to reviewer and/or inspection machine;
Inspection task confirms submodule, for receiving the confirmation to described application job order that described client sends.
According to one embodiment of present invention, described system also comprises database server, for storing the relevant information of described weld seam.
According to one embodiment of present invention, described database server is directly connected with described application server, or is connected with described application server by network.
According to one embodiment of present invention, described application server also comprises retrieval module, for the relevant information of weld seam described in described client query.
According to one embodiment of present invention, described application server also comprises Reports module, for the relevant information generating report forms according to described weld seam.
According to one embodiment of present invention, the relevant information of described weld seam comprises weld seam inventory, component numbering, component construction electronic drawing, Project Technical specification, monitoring equipment, equipment probe, welder's personal information, non-destructive monitoring personal information.
According to one embodiment of present invention, described client is any one in desktop computer, electronic memo or mobile phone.
Weld joint tracking quality managing and control system provided by the invention, can allow relevant staff understand weld seam state in time, and all welding and checkout procedure information can persistences, improve weld joint tracking operating efficiency.
Accompanying drawing explanation
Comprising accompanying drawing is further understand the present invention for providing, and they are included and form a application's part, and accompanying drawing shows embodiments of the invention, and plays the effect explaining the principle of the invention together with this description.In accompanying drawing:
Fig. 1 shows the operation process chart of weld joint tracking quality management-control method of the present invention.
Fig. 2 shows the running environment schematic diagram of weld joint tracking quality managing and control system of the present invention.
Fig. 3 shows the functional block diagram of the application server in Fig. 2.
Detailed description of the invention
With detailed reference to accompanying drawing, embodiments of the invention are described now.In the case of any possible, in all of the figs the identical mark of use is represented same or analogous part.In addition, although the term used in the present invention selects from public term, but some terms mentioned in description of the present invention may be that applicant selects by his or her judgement, its detailed meanings illustrates in the relevant portion of description herein.In addition, require not only to pass through used actual terms, but the meaning that also will be contained by each term understands the present invention.
Fig. 1 shows the operation process chart of weld joint tracking quality management-control method of the present invention.As shown in the figure, the method 100 of a kind of weld joint tracking quality management and control comprises the steps:
Step 101, receives and stores the relevant information of weld seam;
Step 102, receives butt welded seam and to test or detect a flaw application, generate inspection task list, usually proposes inspection by workshop subcontractor self-inspection person or reviewer or flaw detection is applied for.
Step 103, receives task matching requirement, according to inspection task list, determine reviewer and/or inspection machine, namely the inspection point head of a station or flaw detection department director are according to the task definition of inspection task list, choose concrete reviewer and/or inspection machine, tell off task.
Step 104, the task of application for execution job order, butt welded seam is tested or is detected a flaw;
Step 105, application job order confirms, namely reviewer finishes the work task, confirms.
Preferably, in a step 101, comprise the steps: first to select project, according to electronic drawing, typesetting figure, the technique list formulation weld seam inventory of bridge-type container crane; Then according to described weld seam inventory, described electronic drawing and Project Technical specifications, weld information summary sheet is formulated; Finally according to component numbering, weld information summary sheet is imported in application server.Wherein, be numbered all weld seams, welding seam No is classified according to component, imports during importing according to component in batches.
Preferably, the relevant information of weld seam comprises weld seam inventory, component numbering, electronic drawing, Project Technical specification, monitoring equipment, equipment probe, welder's personal information, non-destructive monitoring personal information.
Present invention also offers a kind of weld joint tracking quality managing and control system.Fig. 2 shows the running environment schematic diagram of weld joint tracking quality managing and control system of the present invention.Fig. 3 shows the functional block diagram of the application server in Fig. 2.
As shown in the figure, weld joint tracking quality managing and control system 200 is installed in master-slave architecture (Server/Clinet).This master-slave architecture comprises the client 221 ~ 224 of application server 210 and multiple dispersion.These equipment is connected by network 231, thus realizes the collaborative work of each equipment room.
Wherein, client 221 ~ 224 is interfaces of system application, for user provides interactive user interface, so that user carries out the operations such as input.
Network 231 is a kind of electric networks, it can be intranet (Intranet), Internet (Internet) or other is based on TCP/IP (TransportControlProtocol/InternetProtocol, transmission control protocol/IP Internet Protocol) network, can be used to perform HTTP (HypertextTransferProtocol, HTTP) and the network of FTP (FileTransferProtocol, File Transfer Protocol).
Application server 210 comprises receiver module 211, memory module 212, weld joint tracking task module 213.
Receiver module 211 is for receiving the relevant information of the weld seam of client input.This relevant information can comprise weld seam inventory, component numbering, electronic drawing, Project Technical specification, monitoring equipment, equipment probe, welder's personal information, non-destructive monitoring personal information.Wherein, weld seam inventory is numbered by project formulation, formulates according to the electronic drawing of selected project and bridge-type container crane, typesetting figure, technique list.According to component to all weld seam determination coding rules, confirm unique welding seam No.According to weld seam inventory, component construction electronic drawing, Project Technical specification, formulate weld information summary sheet.According to component numbering, weld information summary sheet is imported in the middle of weld joint tracking quality managing and control system 200 by receiver module.The relevant information of weld seam can all be input in the middle of this system 200 by client 221 ~ 224 by weld information maintenance team before project kickoff, as the resource of follow-up system operation.
Memory module 212 is for being stored to application server 210 by the relevant information of weld seam.
Weld joint tracking task module 213, carries out follow-up investigations for butt welded seam.This weld joint tracking task module 213 comprises three submodules, is that weld inspection application submodule 214, inspection task distribution sub module 215 and inspection task confirm submodule 216 respectively.
Weld inspection application submodule 214, for the inspection that receives client 221 ~ 224 and send or flaw detection application, generates application job order.Workshop subcontractor self-inspection person logs in client 221 ~ 224 according to bullets, and butt welded seam is tested application, and system generates application job order automatically; Inspector carries out flaw detection application according to the testing requirement in weld information summary sheet, and same generation applies for job order.
Inspection task distribution sub module 215, according to the task matching requirement of application job order, receives the determination of client 221 ~ 224 couples of reviewers and/or inspection machine.The inspection point head of a station or flaw detection director log in client 221 ~ 224 according to bullets, according to application job order, carry out choosing, distributing specific tasks in reviewer's list and/or list of devices.Wherein, reviewer comprises welder personnel, non-destructive monitoring personnel etc.Equipment comprises monitoring equipment, equipment probe etc.
Inspection task confirms that submodule 216 completes confirmation for receiving client 221 ~ 224 and sending of task.Reviewer logs in client 221 ~ 224 according to bullets, and the weld seam of requirement to scene according to inspection task list is tested, and by assay input system, confirms assay.
Preferably, system 200 also comprises database server 240, for storing the relevant information of weld seam.More preferably, database server 240 is directly connected with application server 210, or is connected with application server 210 by network 231.
Preferably, application server 210 also comprises retrieval module 217, is inquired about the relevant information of weld seam for relevant staff by client 221 ~ 224.
Preferably, application server 210 also comprises Reports module 218, for the relevant information generating report forms according to weld seam.Such as, welder person works table of merit rating, non-destructive monitoring person works table of merit rating, the overall Track Table of weld seam etc.
Preferably, client 221 ~ 224 is any one in desktop computer, electronic memo or mobile phone.
Weld joint tracking quality managing and control system provided by the invention and method thereof, all weld seams are numbered, make all information completely typings in welding process, relevant staff can understand weld seam state in time, all welding simultaneously and checkout procedure information can persistences, improve weld joint tracking operating efficiency.
Those skilled in the art can be obvious, can carry out various modifications and variations and without departing from the spirit and scope of the present invention to above-mentioned exemplary embodiment of the present invention.Therefore, be intended to that the present invention is covered and drop within the scope of appended claims and equivalent arrangements thereof to amendment of the present invention and modification.
Claims (10)
1. a method for weld joint tracking quality management and control, described method comprises the steps:
Receive and store the relevant information of described weld seam;
Receive and described weld seam is tested or detect a flaw application, generate and apply for job order;
According to the task matching requirement of described application job order, determine reviewer and/or inspection machine;
Perform the task of described application job order;
Application job order confirms.
2. the method for a kind of weld joint tracking quality as claimed in claim 1 management and control, is characterized in that, receives and the relevant information storing described weld seam comprises the steps:
Selected project, according to electronic drawing, typesetting figure, the technique list formulation weld seam inventory of bridge-type container crane;
According to described weld seam inventory, described electronic drawing and Project Technical specifications, formulate weld information summary sheet;
According to component numbering, described weld information summary sheet is imported in application server.
3. the method for a kind of weld joint tracking quality as claimed in claim 1 management and control, it is characterized in that, the relevant information of described weld seam comprises weld seam inventory, component numbering, electronic drawing, Project Technical specification, monitoring equipment, equipment probe, welder's personal information, non-destructive monitoring personal information.
4. a weld joint tracking quality managing and control system, described system comprises application server and multiple client, and described application server comprises:
Receiver module, for receiving the relevant information of the described weld seam of described client input;
Memory module, for being stored to described application server by the relevant information of described weld seam;
Weld joint tracking task module, for carrying out follow-up investigations to described weld seam, comprising:
Weld inspection application submodule, for receiving the inspection or flaw detection application that described client sends, generates application job order;
Inspection task distribution sub module, according to the task matching requirement of described application job order, receives the determination of described client to reviewer and/or inspection machine;
Inspection task confirms submodule, for receiving the confirmation to described application job order that described client sends.
5. weld joint tracking quality managing and control system as claimed in claim 4, it is characterized in that, described system also comprises database server, for storing the relevant information of described weld seam.
6. weld joint tracking quality managing and control system as claimed in claim 5, it is characterized in that, described database server is directly connected with described application server, or is connected with described application server by network.
7. weld joint tracking quality managing and control system as claimed in claim 4, it is characterized in that, described application server also comprises retrieval module, for the relevant information of weld seam described in described client query.
8. weld joint tracking quality managing and control system as claimed in claim 4, it is characterized in that, described application server also comprises Reports module, for the relevant information generating report forms according to described weld seam.
9. weld joint tracking quality managing and control system as claimed in claim 4, it is characterized in that, the relevant information of described weld seam comprises weld seam inventory, component numbering, component construction electronic drawing, Project Technical specification, monitoring equipment, equipment probe, welder's personal information, non-destructive monitoring personal information.
10. weld joint tracking quality managing and control system as claimed in claim 4, it is characterized in that, described client is any one in desktop computer, electronic memo or mobile phone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201510885556.8A CN105414813A (en) | 2015-12-04 | 2015-12-04 | Welding seam tracking quality control system and method |
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| CN201510885556.8A CN105414813A (en) | 2015-12-04 | 2015-12-04 | Welding seam tracking quality control system and method |
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| CN105414813A true CN105414813A (en) | 2016-03-23 |
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| CN109635898A (en) * | 2018-12-10 | 2019-04-16 | 深圳赤湾胜宝旺工程有限公司 | A kind of method and system of steel blanking intelligent-tracking |
| CN110084570A (en) * | 2019-05-07 | 2019-08-02 | 上海振华重工(集团)股份有限公司 | A kind of crane follow-up of quality method and system |
| CN114638477A (en) * | 2022-02-21 | 2022-06-17 | 上海江南船舶管业有限公司 | External inspection method and system for pipeline welding, computer equipment and readable storage medium |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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